Blue Diamond Extreme Duty 2 Series Manual de usuario

Extreme Duty Series 2 Augers Operators Manual May2020

Blue Diamond® Attachments

Extreme Duty Series 2 Augers

Owner's Manual

Extreme Duty Series 2 Augers Operators Manual May2020

1 CRITICAL INFORMATION -SERVICE INTERVALS

CRITICAL -DO NOT CONNECT OR OPERATE YOUR DRIVE UNIT

WITHOUT FIRST HAVING READ AND UNDERSTOOD THIS STATEMENT

Your Blue Diamond® Extreme Duty Series 2 Augerx is a high performance attachment that is designed

for Drilling, Screw Anchoring (Pier) installation, Core Barreling and other extreme

applications where it is seeing high levels of torque. To avoid premature wear and failure, and to fulfill

your terms of warranty please read this statement.

All Blue Diamond® Extreme Duty Series 2 Augers must have a first oil change within the first 30hrs

(extreme use) or 50hrs (Moderate use) or 3mths (which ever comes first) of use to ensure the bed

in of the drive unit. For more detailed information please read pages 43 -- 46

If the first oil change is not performed within this period excessive wear within the gearboxx will occur

that will cause premature failure. All Warranty will be void.

Oil must then be changed thereafter every 300/500hrs and a full service every 12mths must be

performed by an authorized service agent to ensure Warranty requirements are met.

In the event of a failure under the warranty period:

•Contact Blue Diamond® immediately, DO-NOT DISASSEMBLE YOUR DRIVE without first

obtaining written permission and instructions from Blue Diamond®.

•Proof of service must be provided in hard copy form of both operational and service history

(in-cluding serial number of gearbox and hydraulic motor) records. Service must be performed

by an authorized Blue Diamond® service agent.

4 Auger Drives Operators Manual May2020

3 TO THE PURCHASER

THANK YOU

Congratulations on the purchase of your new High Performance Blue Diamond® Extreme Duty Series 2 Auger. This product was

carefully designed and manufactured to give you years of dependable service. It is mandatory that oil changes are performed at the

specified interval to keep it in top working condition (maintenance - chapter 12).

The complete manual must be read and understood before connecting and operating. Be sure to observe all safety precautions and

maintenance procedures as described in this manual.

Optional Extras are available for special applications or extreme conditions: these are noted throughout the manual. Contact your

Blue Diamond® dealer for any further information pertaining to this product or for further information on other products available in

the Blue Diamond® range.

ABOUT THIS MANUAL

This manual has been designed to help you do a better,

safer job. Read this manual carefully and

become familiar with its contents before

connecting and operating.

Remember; never let anyone operate this unit without

reading the "Safety Precautions" and "Operating

Instructions" sections of this manual. Unless noted

otherwise, right and left sides are determined from the

position of the machine operator when facing forward.

SAFETY ALERT SYMBOL

AThis is the "Safety Alert Symbol" used by this industry. This symbol is used to warn

of possible injury. Be sure to read all warnings carefully. They are included for your

safety and for the safety of others working with you.

Your Blue Diamond Extreme Duty Series 2 Auger is a user non serviceable part. Unauthorized

disassembly will void warranty. All service and warranty must be performed by an authorized Blue

Diamond® dealer. Contact your local Blue Diamond® dealer for details.

DRILLING DRIVES ANCHOR DRIVES 2-SPEED DRIVES

EX1, EX2, EX3, EX4,

EX4HF, EX5HF,

EX6HF, EX7HF,

EX9HF, EX12HF,

EX13HF, EX16HF,

EX20HF, EX25HF,

EX30HF, EX7LP,

EX9LP, EX12LP,

EX13LP, EX16LP,

EX20LP, EX25LP

AEX5HF, AEX6HF,

AEX7HF, AEX7LP,

AEX9HF, AEX9LP,

AEX 12HF,

AEX12LP, AEX13HF,

AEX13LP, AEX16HF,

AEX16LP, AEX20HF,

AEX20LP, AEX25HF,

AEX25LP, AEX30HF

2EX5HF, 2EX6HF, 2EX7HF,

2EX9HF, 2EX12HF, 2EX13HF,

2EX16HF, 2EX20HF, 2EX25HF,

2EX30HF, 2EX7LP, 2EX9LP,

2EX12LP, 2EX13LP, 2EX16LP,

2EX20LP, 2EX30LP, 2AEX5HF,

2AEX6HF, 2AEX7HF, 2AEX9HF,

2AEX12HF, 2AEX13HF,

2AEX16HF, 2AEX20HF,

2AEX25HF, 2AEX30HF,

2AEX7LP, 2AEX13LP, 2AEX9LP,

2AEX12LP, 2AEX16LP,

2AEX20LP, 2AEX25LP

F-1

F-2

F-3

BDA MOTOR CONTROL HARNESS

5 SAFETY PRECAUTIONS - GENERAL INFORMATION

TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO

INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN

RESULT IN INJURY OR DEATH.

THIS SYMBOL MEANS: ATTENTION!

BECOME ALERT!

YOUR SAFETY IS INVOLVED!

SIGNAL WORDS: Note the use of signal words DANGER, WARNING, and CAUTION with the safety messages. The appropriate signal

word for each has been selected using the following guidelines:

DANGER: Indicates an imminently hazardous situation, which if not avoided, will result in death or serious injury. This signal word is to be

limited to the most extreme situations, typically for machine components which, for functional purposes, cannot be guarded.

WARNING: Indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury, and includes hazards

that are exposed when guards are removed. It may also be used to alert against unsafe practices and indicate potential failure or damage

to equipment.

CAUTION: Indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate injury. It may also be used to

alert against unsafe practices.

This section is composed of various warnings and safety tips. Read and learn all the information in this section before you attempt

to use your attachment. Also read your machines owner's manual before using your equipment. This knowledge will help you operate

your unit safely. Do not take this information lightly, it is presented for your benefit and for the benefit of others working around

you.

The "Safety Alert Symbol" A will be used throughout this manual. It will appear with the word DANGER, WARNING, or CAUTION, and

a safety message pertaining to the specific topic being covered. Take the time to read these messages as you come across them.

8 Extreme Duty Series 2 Augers Operators Manual May 2020

WARNING

KNOW WHERE UTILITIES ARE

5 SAFETY PRECAUTIONS -GENERAL INFORMATION

Observe overhead electrical and other utility lines. Be sure equipment will clear them. When digging, call or your local

UTILITIES location service provider for location of buried utility lines, gas, water, and sewer, as well as any other

hazard you may encounter.

EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER HAZARDOUS DUSTS MAY

CAUSE SERIOUS OR FATAL RESPIRATORY DISEASE.

It is recommended to use dust suppression, dust collection and if necessary personal protective equipment during the

operation of any attachment that may cause high levels of dust.

REMOVE PAINT BEFORE WELDING OR HEATING

Hazardous fumes/dust can be generated when paint is heated by welding, soldering or using a torch. Do all work

outside or in a well ventilated area and dispose of paint and solvent properly. Remove paint before welding or heating.

When sanding or grinding paint, avoid breathing the dust. Wear an approved respirator. If you use solvent or paint

stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other

flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

END OF LIFE DISPOSAL

At the completion of the useful life of the unit, drain all fluids and dismantle by separating the different materials (rubber,

steel, plastic, etc.). Follow all federal, state and local regulations for recycling and disposal of the fluid and components.

5 SAFETY PRECAUTIONS - GENERAL INFORMATION

WARNING

OPERATING THE PLANETARY DRIVE

•An operator must not use drugs or alcohol, which can change his or her alertness or coordination. An operator taking

prescription or over-the-counter drugs should seek medical advice on whether or not he or she can safely operate

equipment.

•All bystanders should be kept a minimum of 20 feet away from the working area of the drive.

•Do not allow site workers to climb or ride on a drill mast, planetary drive, auger bits or auger extension at any time,

including while stationary, in operation or being moved or rotated.

•Operate only from the operator's station.

•Avoid steep hillside operation which could cause the machine to overturn. Consult your machines operator's and safety

manuals for maximum incline allowable.

•Reduce speed when driving over rough terrain, on a slope, or turning, to avoid overturning the vehicle.

Travel only with the planetary drive in a safe transport position to prevent uncontrolled movement. Drive slowly over

rough ground and on slopes.

•Tether any auger, anchor or extensions connected to the drive with a chain if necessary, to prevent uncontrolled swing-

ing of the attachments when moving from position to position.

•Do not drive close to ditches, excavations, etc., cave in could result.

•Before exiting the machine, lower the attachment to the ground, apply the parking brakes, turn off the prime mover's

engine, and remove the key.

•Flow and pressure gauges, fittings, and hoses must have a continuous operating pressure rating of at least 25%%

higher than highest pressures of the system.

•Do not smoke when refueling the prime mover. Allow room in the fuel tank for expansion. Wipe up any spilled fuel.

Secure cap tightly when done.

•Remove the auger drive from the prime mover before transporting to and from the jjob site.

•Planetary Drives shall be used only for their designed intent and shall not be loaded beyond their rated capacity. Over-

loading or exceeding the manufacturers specifications will void all warranty.

Extreme Duty Series 2 Augers Operators Manual May 2020

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