Bindicator TDR-1000 Manual de usuario

TDR180002 Rev. B

INSTALLATION,

OPERATION &

MAINTENANCE MANUAL

TDR-1000

GUIDED WAVE RADAR

Quick Start Guide

SAFETY INFORMATION

Before installing the TDR-1000 model, please read these instructions and familiarize

yourself with the requirements and functions. If any questions or problems arise during

the installation, please contact Bindicator®Applications at 1-800-778-9242.

The TDR-1000 model must only be installed and operated as described in this operating

instruction. Please note that other action can cause damage for which Bindicator®does

not take responsibility. If the model is not installed correctly or used in approved

applications, dangers may arise such as product overflow.

Ensure that all personnel installing, wiring, and calibrating this device are suitably

qualified.

Observe all local and national electrical codes for the wiring of this device.

The TDR-1000 level gauge is designed solely for measuring the distance, level and

volume of liquids, solids and particulate materials.

Special codes and regulations apply to its use in hazardous areas.

Responsibility as to suitability and intended use of these level gauges rests solely with

the user.

Improper installation and operation of our level gauges may lead to loss of warranty.

TABLE OF CONTENTS

1.0 Range of Use 1

2.0 Description 1

3.0 Measured Variable (distance, level, volume)

3.1 Measuring Range 1

4.0 Mounting

4.1 Excessive Bending of the Cable 2

4.2 Mounting on a Nozzle 2

4.3 Interference between two TDR's 2

5.0 Electrical Connection 3

6.0 Technical Specifications 4

7.0 Programmed Information 5

Installation, Operation & Maintenance Manual BINDICATOR®

1.0 RANGE OF USE

The TDR-1000 level gauging system is a 2 wire transmitter, designed to measure the distance, level and

volume of liquids, slurries, solids and particulate materials. It can be operated on storage and process

tanks.

2.0 Description

The measuring system consists of the sensor and the signal converter. The compact signal converter

contains the TDR measuring circuit and the entire signal processing system, including the provision of a

standardized output signal (4 - 20 mA or digital interface).

3.0 Measured variable (distance, level, volume)

The primary measured variable is the distance between the tank mounting flange and a reflecting surface

(surface of the product measured). The output represents the difference between the primary measured

variable and the length of the sensor.

3.1 Measuring range (to 78 ft)

The measuring range will depend on the sensor length, the reflection properties of the tanks contents, the

installation position, and the presence of any interfering reflection

4.0 Mounting, please refer to the following guidelines:

ENSURE THE SENSOR LENGTH DOES NOT

EXCEED THE INTERNAL DEPTH OF THE SILO,

TANK OR VESSEL.

Single cable

12" Min

Converter Connection

1.5 MNPT; electrical 1" G (grommet

open lead) Connection with Pressure

tight Signal feed through

BINDICATOR® Installation, Operation & Maintenance Manual

4.1 Excessive bending of the cable

BE CAREFUL NOT TO BEND OR KINK

CABLES TOO MUCH

4.2 Mounting on a nozzle

4.3 Interference between two TDR-1000

Avoid nozzle size higher than 5.9",

especially when B < 3.1".

Try to ensure A does not exceed B.

There must be at least 6.5ft between

devices if installed in the same vessel.

6.5 ft

Installation, Operation & Maintenance Manual BINDICATOR®

5.0 Electrical connection

The electrical connection for the power supply is made in the terminal compartment of the signal

converter - 18-35VDC.

In case of installation in hazardous areas, only certified intrinsically safe equipment may be

connected to the TDR-1000.

1. Connector:

Terminals: 3 poles + ground. Wire cross-section max 0.059m2(1.5 mm2) ≈(AWG 16).

pCable entries: M25x1.5 (PG11). Standard cable gland: cable clamping area = 0.315 - 0.39 in

(8-10 mm). IP65

Signal cable shielding: No shielding needed.

Power supply:

1. Remove the screw Pand lift off the connector from the signal converter.

2. Put a screwdriver in Fand separate Nfrom R.

3. Connect the current loop to terminal 1 and 2 (there’s no polarity to respect). Use ferrules to protect cable

ends. The terminal 3 and Eremain non-connected.

4. Re-assemble Nand R.

5. Put the seal in place, connect Rto the signal converter tighten and screw P.

The terminal Eis not connected with the signal connector housing or with the flange system of the instrument.

For standard and Ex applications only the intrinsically safe 2-wire loop must be connected to the terminals 1

and 2. The terminal Eas well as terminal 3 remains non-connected.

BINDICATOR® Installation, Operation & Maintenance Manual

6.0 Technical Specifications

Function: Level, distance and volume measurement of liquids and solids.

Measuring Range: Flexible probe: to 78ft

Deadband: Top: 15.8in Dieletric < 10

11.8in Dieletric > 10

Deadband: Bottom: 14.25in

Counter Weight Diameter.: 1.575in; length 10.25in

(Weight is tapped with 1/2" - 13 to allow tethering or anchoring)

Accuracy: +/- 0.6in

Repeatability: 0.04in

Dielectric Constant: > 2.3

Probe Materials: Flexible cable 316SS

Operating Pressure: 232 psi

Flange Temperature: -22° to 194°F

Electronics Temperature:-22° to 131°F

Connection: 1.5" MNPT

Protection Category: IP66; Nema 4X

Power Supply: 24VDC (18 to 35VDC)

Output: 4/20mA current loop into max. of 750 Ohms

Communication: HART protocol

Approvals: CE

Weight: Without probe 4.4lbs (2Kgs)

Materials of

Construction: Housing: Aluminium with white epoxy coating

Cable and Weight: 316 SS

Gaskets: Buna N

Electrical Connection

M16 CONNECTOR

Terminals: Max wire size 16AWG (1.5mm)

Cable Entries: 1 x M16 x 1.5 (with standard cable gland: cable

clamping area =0.137 - 0.315in(3.5-8mm)).

Electrical Signal Output

Electrical Connection: Two wire

Power Supply: 18 to 35 VDC

Current Output: 4/20mA

Environment

Ambient Temperature: -22° to 131°F

Protection Category to

EN 60529 / IEC 529: IP66, Nema 4X

Installation, Operation & Maintenance Manual BINDICATOR®

7.0 Programmed Information

CHECK LIST PARAMETERS TDR-1000 to:________________________________ Date:______________

Device No. ________________________________ Comm. No.__________________________________

Location_______________________________________________________________________________

Contact person _____________________________ Telephone__________________________________

Remarks: ______________________________________________________________________________

_______________________________________________________________________________________

Menu item_________________________________ Changed on__________________________________

Fct. Configuration parameters (customer)

1.1.1 Tank height : :

1.1.2 Dead zone : :

1.1.3 Time constant : :

1.1.6 Probe length : :

1.2.4 Length unit : :

1.2.6.1 Unit name : :

1.2.6.2 Unit factor : :

1.2.5 Volume unit : :

1.3.1 Current output, function : :

1.3.2 Current output, range/error : :

1.3.3 Min. scale for current : :

1.3.4 Max. scale for current : :

1.3.5 Error delay : :

1.4.4 Tag name : :

1.5.1 Detection delay : :

1.6.2 Address : :

Threshold : :

Fct. Configuration parameters (factory)

1.1.1 Probe type : :

1.1.2 Offset of measure : :

1.1.3 Application type : :

1.1.4 Dielectric : :

2.1 Set value of electronic offset : :

2.4 Electronic Calspeed : :

2.5 Mechanic Calspeed : :

2.6 Reference frequency : :

Fct. Strap table configuration (20 points)

Point 0 Level Volume

Point 1 Level Volume

Point 2 Level Volume

Point 3 Level Volume

Point 4 Level Volume

Point 5 Level Volume

Point 6 Level Volume

Point 7 Level Volume

Point 8 Level Volume

Point 9 Level Volume

Point 10 Level Volume

Point 11 Level Volume

Point 12 Level Volume

Point 13 Level Volume

Point 14 Level Volume

Point 15 Level Volume

Point 16 Level Volume

Point 17 Level Volume

Point 18 Level Volume

Point 19 Level Volume

BINDICATOR® Installation, Operation & Maintenance Manual

Notes

150 VENTURE BOULEVARD

SPARTANBURG, SC 29306

PHONE: 864.574.8060, FAX: 864.574.8063

CUSTOMER CARE: 800.778.9242

WWW.BINDICATOR.COM

SALES@BINDICATOR.COM

ALL DATA SUBJECT TO CHANGE TDR180002 Rev.B

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