Betonblock CL60 Manual de usuario

OperationInstructions

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CONCRETEBLOCKCLAMP

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Producer::BETONBLOCK®/LegobetonBV

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Noordervaart52A

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NL‐1841HAStompetoren

 

TheNetherlands

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[email protected]

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 

.com

www.betonblock 

 

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Tel:0031725039340

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DutchPublicationNumber:GA_2886_V2_11‐9‐2015_Betonblokkenklem

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ORIGINALOPERATIONINSTRUCTIONS

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ConcreteBlockClamp–BETONBLOCK®‐2

GEBRUIKSAANWIJZING

YOURCONCRETEBLOCKCLAMP

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DetailsofyourConcreteBlockClamp:

YOURCONCRETEBLOCKCLAMP

TypeCL60/CL80

Serialnumber:

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Weight:175/195kilogramsmax.

Owner:

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Dateofintroduction:

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ConcreteBlockClampincl.

liftingbeamattachment

meantfor:

Forklifttruckorcrane(cranewithoutliftingbeam)

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ConcreteBlockClamp–BETONBLOCK®‐3

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Preface

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TheseoperatinginstructionsaremeantfortheConcreteBlockClamp,constructedanddelivered

bytheDutchfirmBETONBLOCK®,basedinStompetoren.BecausethisConcreteBlockClampneeds

tocomplywiththe(Dutch)directive“Machinerichtlijn2006/42/EG”,BETONBLOCK®has

formulatedanEUAgreementDeclaration.

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Intheseoperationinstructionsyouwillfindeverykindofinformationyouneedtobeabletowork

safelyandcorrectlywiththeConcreteBlockClamp.UtilisingthisConcreteBlockClampinvolves

risks;impropriateusecouldbehighlydangerous,toyouortobystanders.Beforeworkingwiththe

ConcreteBlockClamp,pleasereadmeticulouslythisManual.InparticulartheSafetyInstructions

areimportant:theyareforyourownandother’ssafety.

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ShouldtheConcreteBlockClampbealteredoradapted,theregulationsand/orrequirementsof

theappropriatedirectivealwaysneedtobeapplied.AlterationsoradaptationstotheConcrete

BlockClampareattheriskoftheonehandlingthese.

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Reader

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WarningsandinstructionsareincludedintheseDirectionsforthesakeofworkingsafelywiththe

ConcreteBlockClamp.TheInstructionsincludeoneofthefollowingpictographs.Pleasereadthese

instructionswithcare:

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Attention!Acommentwithadditionalinformation;maypointout

particularattentionorregulations,forthesakeofsafety

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Danger!ThiscommentpointsoutanyrisksofworkingwiththeConcrete

BlockClamp

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Rightsofownership

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Allrightsarespecificallyreserved.Multiplication,adaptationand/ortranslationwithout

BETONBLOCK®’spriorpermissioninwritingisprohibited,exceptasispermittedbycopyright.

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ConcreteBlockClamp–BETONBLOCK®‐4

GEBRUIKSAANWIJZING

Contents

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YOURCONCRETEBLOCKCLAMP..........................................................................................................2

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Preface.................................................................................................................................................3

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Reader...............................................................................................................................................3

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Rightsofownership..........................................................................................................................3

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DEFINITIONSOFTHECONCRETEBLOCKCLAMP......................................................................5

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TECHNICALDETAILS..........................................................................................................................6

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DIRECTIONSFORUSE................................................................................................................6

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SAFETY.......................................................................................................................................6

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GENERAL...........................................................................................................................................7

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NOISE................................................................................................................................................7

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SAFETYWARNINGS...........................................................................................................................7

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EXPLANATIONPICTOGRAPHS...........................................................................................................9

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TYPEPLATE.....................................................................................................................................10

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OPERATION.............................................................................................................................11

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OPERATION.....................................................................................................................................11

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WORKINGORDER/OPERATIONORDER........................................................................................11

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LINKINGUP.....................................................................................................................................12

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INOPERATION................................................................................................................................13

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DETACHING.....................................................................................................................................14

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TRANSPORTONTRAILER................................................................................................................14

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MAINTENANCE........................................................................................................................14

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GENERAL.........................................................................................................................................14

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CLEANING&STORAGE....................................................................................................................15

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LUBRICATION..................................................................................................................................15

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DISMANTLEMENT...........................................................................................................................15

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APPENDIX................................................................................................................................16

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EUDECLARATIONOFAGREEMENT.................................................................................................16

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ConcreteBlockClamp–BETONBLOCK®‐5

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1. DEFINITIONSOFTHECONCRETEBLOCKCLAMP

UsingtheConcreteBlockClamp,concreteblockswithamaximumweightof3,750kgcanbelifted

forpiling.Withtheuseofahoistingdevice,thisConcreteBlockClampcanbeattachedtoafork‐

lifttruck,afar‐reacherortoaloadingarmofatractor.Furthermore,theConcreteBlockClamp

canbeattachedtothehookofahoistingcrane.Thehoistingdevicecanbelinkeduptothe

ConcreteBlockClampwiththeuseofapin&bearingringconnection,aswellaswithahook&

chainconnection(seeFigures1&2below).

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Figure1Hoistingdevicewithpin&bush Figure2Hoistingwithhook&chain

TheConcreteBlockClampconsistsoftwohingingcross‐arms,connectedlikeaharmonica(figure

3).Onthecontactgrips,inbetweentheclampingends,thereisarubbersurfacerelief,toprevent

damagingoftheconcrete.Withtheaidofamechanicallockingdevice,theclamparmscanremain

openwithoutbeingclosedbytheaccordionmovement.Thisallowstheclamptoreleasetheblock

(Figure5andChapter4).

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

Figure3ConcreteBlock

Clamp

Figure 4Rubber surface

relief

Figure 5Safetydevice

(keeper)

1Clampingarm

2Crossingbars

3Rubbersurfacerelief

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ConcreteBlockClamp–BETONBLOCK®‐6

GEBRUIKSAANWIJZING

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TECHNICALDETAILS

DescriptionUnitMaximum

ClampopeningmmCL60:650/CL80:850

Lengthoftheclampmm780

WeightkgCL60:175/CL80:195

LiftingcapacitykgCL60:2500/CL80:3750

(mm=millimeters;kg=kilo‐grams)

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2. DIRECTIONSFORUSE

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TheConcreteBlockClampismeantforthesolepurposeoflifting,shiftingandstackingupof

concreteblocksupto3,750kg.ItisprohibitedtoutilisetheConcreteBlockClampforother

purposes.AnyotherusethanoutlinedbyBETONBLOCK®couldcausedangertotheuseror

bystanders.ThisiswhyanyotherusewithouttheexpresspermissionbyBETONBLOCK®is

prohibited.ShouldsomeoneutilisetheConcreteBlockClampforanyotherapplication,theEU

DeclarationofAgreement,formulatedbyBETONBLOCK®,willbenullified,andtheConcreteBlock

Clamp,oncemore,needstobebroughtintoconformitywiththeapplicableEuropeanDirectives.

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3. SAFETY

InthisChapter(page7),thesafetymeasuresandinstructionsaredescribed,inordertowork

safelywiththeConcreteBlockClamp.

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

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ConcreteBlockClamp–BETONBLOCK®‐7

GEBRUIKSAANWIJZING

GENERAL

TheConcreteBlockClamphasbeendesignedinsuchawaythatinsecuresituationswillbe

preventedasmuchaspossible.Incertainsituations,whenthesecannotbeprevented,thereare

warnings,summarisedinpictographsontheClampitself,forthepresenceofdangers.Before

someoneisallowedtoworkwiththeConcreteBlockClamp,thispersonmustbeawareofthe

hazardspresentandtheavoidancethereof.



Theageoftheoperatorofthehoistingengineneedstocomplywiththelegally

implementedminimum.



TheConcreteBlockClampisonlyallowedtobeoperatedbycompetentpersons.

Theenginedriversneedtobesufficientlyinformedaboutpossibledangers,and

theyneedtohavereadtheoperatinginstructions.

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NOISE

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Pleasenoticethatthenoiselevelofthelinkedmachineryneverexceeds80

dB(A),causingworkerstopossiblywearhearingprotection.



SAFETYWARNINGS

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Neverputyourhandsinshiftingormovingparts.



Duringmaintenanceorcleaningduties,pleaselowertheConcreteBlockClampto

thegroundfirst,switchofftheengineandremovetheignitionkey.



Neverconnectormanoeuvreifsomeonestillisbetweenthemachineryandthe

ConcreteBlockClamp.

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WhileconnectingtheConcreteBlockClamp,pleasefollowtheinstructions

mentionedinChapter4.

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ConcreteBlockClamp–BETONBLOCK®‐8

GEBRUIKSAANWIJZING

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Hanging,liftingandridingalongofindividualsatorontheConcreteBlockClamp

isstrictlyforbidden.



Whiledisconnectingthemachinery,pleasewatchthestability.Alwayshavethe

ConcreteBlockClampbepositionedonalevelbase.



Neverpositionyourselfunderneathaliftedload.



Itisforbiddentomoveintotheworkingareaofthemachinery.Pleasewarnwith

anaudiblesignal.



TheConcreteBlockClamphasamaximumweightliftof3,750kg.Itmaybethat

thefork‐lifttruck,towhichtheclamphasbeenmounted,hasitsowndefining

capacities.



TheConcreteBlockClamphasbeentestedandapprovedbyanindependent

authority.Thistestingneedstoberepeatedannually.



WhileoperatingtheConcreteBlockClamp,theoperatorneedstoremaininthe

cabinofthefork‐lifttruckorcrane.



Duringliftingwork,alwayskeeptheConcreteBlockClampaslowaspossibleto

theground.



WhentheconcreteblocksarebeingtransportedwiththeuseoftheConcrete

BlockClamp,theblockandclampalwaysmustbekeptbelowthevisualrangeof

theoperator.





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ConcreteBlockClamp–BETONBLOCK®‐9

GEBRUIKSAANWIJZING



ThedetachedConcreteBlockClampalwaysneedstobesecuredwithratchet

strapsduringtransport.



EXPLANATIONPICTOGRAPHS

OntheConcreteBlockClamp,thefollowingiconsareapplied:



Lackingordamagediconsneedtobereplacedimmediately.



Pictograph:Meaning: Location:



PleasereadOperation

Instructionsbeforeanyuse

Onbothsidesofthe

ConcreteBlockClamp



ProhibitedforpassengersOnthetypeplate



Prohibitedtobesituated

withintheworkareaofthe

machine

Onbothsidesofthe

ConcreteBlockClamp



Attention:Dangerofbeing

jammed

Onbothsidesofthe

clampingarms



Attention:Dangerofbeing

jammed

Onthehingepoints



Attention:Dangerofbeing

jammed

Onthetypeplate





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ConcreteBlockClamp–BETONBLOCK®‐10

GEBRUIKSAANWIJZING

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TYPEPLATEANDINSPECTIONSTICKER



Typenumber:TypeindicationConcreteBlockClamp

Serialnumber:Serialnumber;1

number‐2015‐is

theyearofmanufacture

W.L.L.:WorkingLoadLimit

Ownweight:WeightoftheConcreteBlockClamp

Max.Clamp

opening

Maximumsizeofconcreteblocksthe

Clampcanpickup









Inspectionsticker 





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