Bessey EBH Series Manual de usuario
© Bessey Tools - 22.11.R02
USER MANUAL
Bessey Easy Induction Heaters
EBH series
FR
EN
© Bessey Tools
Contact
Address Bessey Tools North America
Canada: Cambridge, ON N1R 7J4
USA: Lithia Spring, GA 30122
Tel 1.800.828.1004
Web www.besseytools.com
Mail [email protected]
Machine ID and certication: See machine plate
Warning!
Read the manual and safety instructions before operating the device
• Check all parts for possible damage during transportation. In case of damage, please
contact the forwarder immediately.
• Because our products are continuously subject to improvements, we reserve the right
to make changes.
Vor Inbetriebnahme die Betriebsanleitung und die Sicherheitsvorschriften
aufmerksam lesen
• Alle Teile auf möglichen Transportschaden kontrollieren. Eventuelle Schäden umgehend
der Spedition melden.
• Da unsere Produkte ständig verbessert werden, behalten wir uns Änderungen vor.
Antes de la primera puesta en marcha, lea atentamente el manual de uso y las
instrucciones de seguridad
• Revise todos los elementos para detectar posibles daños sufridos durante el transporte.
En caso de observar algún daño, avise inmediatamente a la empresa de transporte.
• Debido a que nuestros productos están continuamente sujetos a mejoras, nos
reservamos el derecho de realizar cambios.
Lisez le mode d’emploi et les consignes de sécurité avant la mise en service
• Vériez pour l’ensemble des pièces que celles-ci n’ont pas été endommagées pendant
le transport. En cas de dommages, avertissez immédiatement le transporteur.
• Nos produits étant constamment améliorés, nous nous réservons le droit d’apporter
des modications.
Lees voor ingebruikname eerst de gebruiksaanwijzing en de veiligheidsvoorschriften
• Controleer alle onderdelen op mogelijke transportschade. Waarschuw bij schade
onmiddellijk het transportbedrijf.
• Omdat onze producten voortdurend worden verbeterd, behouden wij ons het recht
voor om wijzigingen aan te brengen.
4© Bessey Tools
ENGLISH
Contents
1. About the user manual �������������������������������������������������������������������������������������������������������������������� 5
1.1 Availability .................................................................................................................................................. 5
1.2 Legal guidelines ........................................................................................................................................ 5
1.3 Original user manual ............................................................................................................................... 5
2. Safety, warnings and potential hazards ��������������������������������������������������������������������������������������� 6
2.1 Explanation of the pictograms ............................................................................................................... 6
2.2 Description of potential hazards ........................................................................................................... 7
2.3 Safety measures to be taken ................................................................................................................. 9
2.4 Safety provisions .................................................................................................................................... 10
3. Introduction �������������������������������������������������������������������������������������������������������������������������������������� 11
3.1 Application ................................................................................................................................................ 11
3.2 Operating conditions ............................................................................................................................ 11
3.3 Principle of operation ............................................................................................................................ 11
4. Installation ���������������������������������������������������������������������������������������������������������������������������������������� 12
5. Method of operation ����������������������������������������������������������������������������������������������������������������������� 13
5.1 Heating a hanging workpiece ............................................................................................................... 14
5.2 Heating a horizontal workpiece ........................................................................................................... 14
5.3 Maximum weights on supports and crossbars ............................................................................... 15
6. Operation ������������������������������������������������������������������������������������������������������������������������������������������ 15
6.1 Workpiece installation ........................................................................................................................... 15
7. Cleaning, maintenance and troubleshooting ���������������������������������������������������������������������������� 15
8. Technical data and accessories ���������������������������������������������������������������������������������������������������� 16
8.1 Technical specications ......................................................................................................................... 16
8.2 Machine ID and certication ................................................................................................................ 16
8.3 Crossbars .................................................................................................................................................. 17
8.4 Scope of delivery ..................................................................................................................................... 17
9. Miscellaneous ����������������������������������������������������������������������������������������������������������������������������������� 18
9.1 Warranty conditions ............................................................................................................................... 18
9.2 Disclaimer ................................................................................................................................................. 18
9.3 Waste disposal ........................................................................................................................................ 18
© Bessey Tools 5
EN
FR
1. About the user manual
1�1 Availability
This user manual is supplied with each device and can also be ordered retrospectively.
1�2 Legal guidelines
The information in this manual corresponded to the most recent status at the close of editing.
The illustrations and descriptions cannot be used as grounds for any claims relating to
devices that have already been delivered. Bessey Tools accepts no liability for any damage or
malfunctions if the device or accessories have been modied or used in an incorrect manner.
1.3 Original user manual
The original user manual is taken to be a user manual in the Dutch language. A user manual
in another language is to be taken as a translation of the original user manual.
Foreword
The Bessey induction heating devices give rapid, clean operation. Their high eciency level
allows energy-ecient heating and shorter mounting times. This reduces the operating costs.
Heating by induction removes the need for oils, thus eliminating environmental concerns.
This heater ts all scopes of application including heating the loose inner rings of cylindrical
or needle roller bearings, as well as sealed and greased bearings.
The robust and durable construction of this heater provides the reliability required for
demanding industrial operations.
6© Bessey Tools
2. Safety, warnings and potential hazards
2�1 Explanation of the pictograms
Forbidden for persons with pacemaker or other sensitive implants.
Wearing of metal parts, watches and jewellery forbidden.
Forbidden for persons with metal implants.
Forbidden for magnetically sensitive data media.
Read the user manual!
Wear heat-resistant gloves!
Wear safety shoes!
Warning of danger.
Electric shock hazard.
Warning of magnetic elds.
Warning of hot surface.
Warning of heavy object.
© Bessey Tools 7
EN
FR
2�2 Description of potential hazards
Warning! Voltage
Be aware that you are working with an electrical device. On the mains side as
well as internally, voltages occur that can lead to serious injury and death if
used inexpertly or improperly.
• Connect the unit to the power according to the information on the rating plate.
• Before each use, check the power supply cable for damage.
• Safe disconnection from the power supply must be ensured at all times
before starting maintenance and repair work. This can be achieved by
removing the power plug from the socket.
Warning! Electromagnetic eld
Be aware that you are working with an device that generates electro-magnetic
elds. Keep a distance of 1 metre from the unit after switching on.
These elds can be harmful for persons with active medical aids such
as pacemakers.
These elds can be harmful for persons with passive medical aids such as joint
prostheses. The wearing of jewellery can also result in injuries due to burns.
It is forbidden for persons with active medical aids to be in the immediate
vicinity of the unit when it is in operation. The generated electromagnetic eld
may inuence the proper function of such medical aids.
It is forbidden to wear jewellery when working with the generator and
inductors. There is a risk of the jewellery being heated by the electromagnetic
eld and resulting in injuries due to burns.
For this reason, persons with passive implants are recommended not to enter
the immediate vicinity of the induction heater when it is in operation.
Furthermore, it cannot be ruled out that the electromagnetic elds could
cause damage to electronic and magnetic data media. Keep such equipment
away from the induction heater.
8© Bessey Tools
Caution! Tripping hazard
Limit the risk of injury due to tripping as far as possible.
• Keep your place of work tidy. Remove any loose and superuous objects
from the immediate vicinity of the unit.
• Position any cables, including the power supply ones, as low as possible to
minimize the risk of tripping.
Caution! Risk of burns
The workpiece becomes warm to very hot during heating.
Parts of the unit may also become hot due to contact with the workpiece or
the heat radiated by the workpiece.
Therefore always wear heat-resistant gloves when handling workpieces in
order to avoid injury due to burns.
Caution! Risk of injury during lifting
A number of units in the Bessey heater range weigh more than 23 kg and may
therefore not be lifted by one person alone. (see technical specs)
If a unit weighs more than 23 kg, lift it with two persons or use suitable
lifting equipment.
Wear safety shoes to prevent injury from unintentionally falling workpieces
and/or machine parts.
© Bessey Tools 9
EN
FR
2�3 Safety measures to be taken
• The user must carefully read this manual and be familiar with the safety standards in the
work practice.
• Follow the instructions in the manual at all times.
• Check the connection voltage against the rating plate on the unit. If the power cord does
not have one, make sure it is tted with the proper plug. This must be tted by a
qualied electrician.
• Never use or store an induction heater in a damp environment.
• Only use Bessey induction heaters indoors.
• Use suitable lifting equipment according to the weight of the crossbar or component.
• Never use a metal strap to support workpieces or suspend them in the magnetic eld.
High currents could start running through the strap, causing it to heat up.
• Do not hold metal objects near crossbar and poles.
• Whilst heating, observe a minimum distance of 1 metre from the heater.
• Never remove the induction crossbar during heating.
• Do not modify the heater. Never use home-made crossbars.
• Always check that the induction crossbar is positioned correctly against the poles, so
excessive vibration cannot cause personal injury or damage to the device.
• Do not switch on the heater until the core is closed with a crossbar.
Hazard area
The hazard area of the heating device can represent a danger of death.
WARNING!
Danger of heart stoppage in persons tted with a pacemaker due to the strong
electromagnetic eld. Ensure that persons tted with a pacemaker remain
outside the hazard area of the heating device. Erect barriers and attach clearly
visible warning signs, Figure 1.
WARNING!
Danger of death for persons with articial heart valves made from metal,
hazard of severe burns due to heating of implants by the electromagnetic eld,
see chapter 2.2. Ensure that persons with a ferromagnetic implant remain
outside the hazard area of the heating device. Erect barriers and attach clearly
visible warning signs, Figure 1.
10 © Bessey Tools
1 m
2
1
3
1. Hazard area, 1 m.
2 Barrier.
3 Flat work surface capable of
supporting load.
Figure 1
2�4 Safety provisions
An induction heater operates by means of a magnetic eld. At a distance of 1 metre, the
magnetic eld has been reduced to such an extent that it is below the applicable standard
of 0.5mT.
Este manual sirve para los siguientes modelos
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