BERTHOLD TECHNOLOGIES LB 567 Manual de usuario

Concentration / Moisture Measuring Systems

MicroPolar 2 (++)

LB 567

User’s uide

Hardware Manual

41988BA2

Rev. Nr.: 04, 07/2017

MicroPolar 2 (++) LB 567

The units supplied should not be repaired by anyone other than Berthold Tech-

nologies Service engineers or technicians by Berthold Technologies.

In case of operation trouble, please address to our central service department

(address see below).

The complete user’s guide consists of the hard are manual and the soft-

are manual.

The hardware manual comprises:

 mechanical components

 installation

 electrical installation

 technical data

 electrical and mechanical dra ings

The software manual comprises:

 operation of the evaluation unit

 parameter description

 basic setup

 calibration

 error messages

The present manual is the hardware description.

Subject to change ithout prior notice.

BERTHOLD TECHNOLOGIES GmbH & Co. KG

Calmbacher Str. 22 ⋅ D-75323 Bad Wildbad

S itchboard: Service:

Phone +49 7081 177 0 Phone +49 7081 177 111

Fax +49 7081 177 100 Fax +49 7081 177 339

industry@Berthold.com Service@Berthold.com

.Berthold.com

Table of ontents

MicroPolar 2 (++) LB 567 5

Table of Contents

Page

hapter 1. Safety Summary 7

1.1

Symbols and Warnings 7

1.2

General Information 8

1.3

General Safety Instructions 9

hapter 2. General Information 11

2.1

Use and Function 11

2.2

Frequency License 12

2.3

Intended Use 13

2.4

Explanation of Terms 14

hapter 3. System Description 15

3.1

Principle of Measurement 15

3.2

Calculation of Measured Values 16

3.3

Temperature Compensation 17

3.4

Load Compensation 18

3.4.1

Area Weight Compensation 19

3.4.2

Layer Thickness Compensation 19

3.4.3

Weight/Throughput Compensation 20

3.4.4

Layer Thickness and Weight Compensation 21

3.5

Throughput Calculation and Output 22

3.6

Synchronization of the Current Input Signals 22

3.7

Mechanical Components 23

3.7.1

Evaluation Units 24

3.7.2

Flo Cell 27

3.7.3

Horn and Spiral Antennas 28

3.7.4

Measuring Chute 30

3.7.5

High-frequency Cable 31

3.8

Assembly on a Pipeline 33

3.9

Conveyor Measurement Configuration 34

3.10

Chute Measurement Configuration 35

hapter 4. Getting Started 37

4.1

Transport 37

4.2

Commissioning the Flo Cell 38

4.2.1

Installing the Flo Cell 38

4.2.2

Installing the Evaluation Unit 40

4.2.3

Connecting the HF Cable 41

4.3

Commissioning the Conveyor Belt 43

4.3.1

Components 43

4.3.2

Measuring Geometry and Conditions 43

4.3.3

Installing the Horn Antennas 47

4.3.4

Installing the Spiral Antennas 51

4.3.5

Synchronization 52

4.3.6

Installing the Evaluation Unit 53

4.3.7

Connecting the HF Cable 53

4.4

Commissioning the Chute 54

4.4.1

Components 54

4.4.2

Measuring Geometry and Conditions 54

4.4.3

Installation 55

Table of ontents

6 MicroPolar 2 (++) LB 567

4.4.4

Installing the Evaluation Unit 56

4.4.5

Connecting the HF Cable 56

4.5

Connecting the Evaluation Unit 56

4.5.1

Pin Configuration of the Connector Strip 57

4.5.2

Digital Outputs, Relay 59

hapter 5. Service instructions 61

5.1

General Information 61

5.2

Wear Parts 61

5.3

Instrument Cleaning 61

5.4

Battery 62

5.5

Fuse Replacement 62

hapter 6. Technical Data 63

6.1

Technical Data Evaluation Unit 63

6.2

Technical Data Sensors 66

6.3

Technical Data Horn and Spiral Antennas 67

6.4

Technical Data Measuring Chute 68

6.5

Technical Data HF Cable 69

6.6

Format of Serial Data Output RS232 and RS485 70

hapter 7. ertificates 71

7.1

EC Declaration of Conformity 71

7.2

Frequency License 72

hapter 8. Technical Drawings 73

8.1

Dimensions Dra ings Evaluation Unit Wall Housing 73

8.2

Electrical Wiring Diagram 74

8.3

Dimensional Dra ings Flo Cells 75

8.3.1

Type LB 3543-11 MP, nominal idth 50 mm, options 75

8.3.2

Type LB 3543-11 MP, nominal idth 50 mm,

ith ASA flange adapter 76

8.3.3

Type LB 3543-11 MP, nominal idth 50 mm, adapter 77

8.3.4

Type LB 3547-11 MP, nominal idth 65 mm, options 78

8.3.5

Type LB 3547-11 MP, nominal idth 65 mm,

ith ASA flange adapter 79

8.3.6

Type LB 3545-11 MP, nominal idth 80 mm 80

8.3.7

Type LB 3545-11 MP, nominal idth 80 mm,

ith ASA flange adapter 81

8.3.8

Type LB 3544-11 MP, nominal idth 100 mm, options 82

8.3.9

Type LB 3544-21 MP, nominal idth 100 mm

(DN100/PN16) 83

8.3.10

Type LB 3544-21 MP, nominal idth 100 mm

(DN100/PN16), ith ASA flange adapter 84

8.3.11

Type LB 3548-11 MP, nominal idth 150 mm 85

8.3.12

Type LB 3548-11 MP, nominal idth 150 mm,

ith ASA flange adapter 86

8.4

Dimensional Dra ings Horn and Spiral Antennae 87

8.4.1

Horn Antenna and Horn Antenna Holder 87

8.4.2

Spiral antenna 89

8.5

Installation Proposal at the Conveyor Belt 90

8.6

Installation Proposal at the Measuring Chute 91

hapter 1. Safety Summary

MicroPolar 2 (++) LB 567 7

Chapter 1. Safety Summary

1.1 Symbols and Warnings

In this user manual, the term Berthold Technologies stands for

the company Berthold Technologies GmbH & Co.KG.

To rule out bodily injury and property damage, please keep in

mind the arning and safety instructions provided in this user

manual. They are identified by the follo ing sings: DANGER,

WARNING, CAUTION or NOTICE.

Indicates imminent danger. If it cannot be avoided,

death or most severe personal injuries may be the

consequence.

Indicates a possibly dangerous situation. The consequences

may be death or most severe personal injuries.

Indicates a possibly harmful situation The consequences

may be minor or medium personal injuries.

Indicates a situation that may cause material damage if the

instructions are not follo ed.

IMPORTANT

Paragraphs ith this symbol provide important information on

the product and ho to handle it.

TIP

Contains user tips and other useful information.

hapter 1. Safety Summary

8 MicroPolar 2 (++) LB 567

Other symbols used in this documentation:

Warning: No intervention, do not alter anything

Requirement: Disconnect po er

Requirement: Wear safety boots

1.2 General Information

The most important safety measures a summarized in this user

manual. They supplement the corresponding regulations hich

must be studied by the personnel in charge.

Please pay attention to:

 the national safety and accident prevention regulations

 the national assembly and installation directions

 the generally recognized engineering rules

 the information on transport, assembly, operation, service,

maintenance

 the safety instructions and information in these operating in-

structions

 the enclosed technical dra ings and iring diagrams

 the characteristic values, limit values and the information on

operating and ambient conditions on the type labels and in the

data sheets

 the signs on the devices

 the country-specific licensing schemes

hapter 1. Safety Summary

MicroPolar 2 (++) LB 567 9

1.3 General Safety Instructions

IMPORTANT

The equipment housings have IP 65 protection and are suitable

for outdoor applications. The units are factory tested and are

delivered in a condition that permits safe and reliable operation.

For outdoor applications, the measuring systems must be pro-

tected from direct sunlight and rain, for example by a suitable

shelter.

IMPORTANT

Never change the installation and the parameter settings ith-

out a full kno ledge of these operating instructions, as ell as

a full kno ledge of the behavior of the connected controller and

the possible impact on the operating process to be controlled.

The systems may only be used in perfect technical condition

and only for the intended use!

Only let persons ork ith the systems ho are mandated to

do this and are suitably qualified and adequately trained! In-

stallations and modifications on the systems hich may affect

the operational safety are not permitted!

IMPORTANT

All system components require non-corrosive ambient condi-

tions during transport, storage and operation.

IMPORTANT

If liquid gets inside the instrument, cut off the po er supply.

The equipment must be inspected and cleaned by an authorized

service center.

Ambient

conditions

hapter 1. Safety Summary

10 MicroPolar 2 (++) LB 567

Electrical hazards

Disconnect po er to ensure that contact ith live part is

avoided during installation and hen servicing.

Disconnect the po er supply before opening the instrument.

Work on open and live instruments is prohibited.

Caution! Potential hazards, material damage!

Device type:

LB 567-02 MicroPolar 2 (ID no. 41988-02) and

LB 567-12 MicroPolar 2 ++ (ID no. 54563-02)

When connecting the 24 V DC po er supply, the + and – poles

must be connected correctly. There is no reverse polarity pro-

tection!

Spare fuses must match the rating specified by the device man-

ufacturer. Short-circuiting or manipulation is not permitted.

IMPORTANT

The LB 567 and all additional equipment must be connected to

mains via grounded connection.

IMPORTANT

The concentration meter LB 567 may be installed, serviced and

repaired only by qualified specialists.

Qualified persons Qualified specialists are persons ho through professional train-

ing have acquired sufficient skills in the respective field and ho

are familiar ith the relevant national industrial safety regula-

tions, accident prevention directions, guidelines and accepted en-

gineering standards. They must be able to safely assess the re-

sults of their ork and they must be familiar ith the contents of

these user manual.

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