Berges ACM-D2 Series Manual de usuario

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1

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1

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Operating manual

ACM

D2/S2

Table ofcontents

1.General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.Safetyinstructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .3

2.1.General safetyinstructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2.Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.3.Transport,storage, installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.4.Electrical connection.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.5.Operating instructions. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. .4

2.6.Miscellaneous.. . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. .5

3.Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .6

4.Technical data(input voltage1x220...240V).. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . 7

5.Technical data(input voltage3x380...460V).. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . 8

6.Technical data(input voltage3x380...460V).. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . 9

7.Power-derating in function ofthe switching frequency.. . . . . . . . . . . . . . . . . . . . . . . .. 10

8.Dimensional data ACM D2/S2 0.37kW-5.5 kW.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

9.Dimensional data ACMD27.5kW -22.0 kW.. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. 12

10. Dimensional data ACMD230.0 kW-37.0 kW. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. 13

11. Installationexamples.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

11.1.Example 1:ACM D2/S2 0.37 kW-2.2kW (1 x230V). . .. . . . . . . . . . . . . . . .. 14

11.2.Example 2:ACM D2/S2 0.75 kW-37.0 kW (3 x 400V). . . . . . . . . . . . . . . . . .. 15

12. Installation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

12.1.Installation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

12.2.Mainspowerconnection.. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. 16

12.3.Motorconnection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

12.4.Interference suppressionmeasures / EMC(electromagneticcompatibility).... . 17

12.4.1.General information.. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. 17

12.4.2.Installation notes. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. 17

12.5.Mainsback-upfuses.. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. 18

12.6.Ventilation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

12.7.Controlterminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

12.8.Power terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

BERGES electronic

09.07.2001 Operating manual ACM D2/S2 1

13. Commissioning and settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

13.1. General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

13.2. Adaptionto operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

14. Operating functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

14.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

14.2. Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

14.3. Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

14.4. Help - function and language - select. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

14.5. Inverter status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

14.6. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

14.7. Operating error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

14.8. Hardware error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

15. Programming ACM D2/S2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

15.1. Program structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

15.2. Program level TAB1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

15.3. Program level TAB2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

15.4. Program level TAB3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

16. Braking chopper ACM D2/S2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

16.1. Braking chopper 0.37 kW - 1.1 kW (1 x 230V). . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

16.2. Braking chopper 0.75 kW - 37.0 kW (3 x 400V). . . . . . . . . . . . . . . . . . . . . . . . . . . 51

16.2.1. Minimum values for braking resistors (accessory) . . . . . . . . . . . . . . . . . . 51

16.2.2. Assembling the braking resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

17. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

17.1. Programming key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

17.2. Telecomander RC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

17.3. DVM - PLUS MP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

17.4. ACM - Synchronizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

18. Faults and remedies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

19. Functions of ACM D2/S2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

20. Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 58

Operating manual ACM D2/S2

Document: ACM/D2A-STD-E/A07

Edition: 09.07.2001

© 2001 BERGES electronic s.r.l. All rights reserved.

ArtNr: 38005000EN

BERGES electronic

2 Operating manual ACM D2/S2 09.07.2001

1.General information

Beforeyou startwiththeinstallationandthestartingupof theinverter,pleaseread this manual carefully

andpay special attentiontothenotes and suggestions.

This manualmust bemadeavailable toeveryuser.Beforeworkingwiththe unittheuser must become

familiarwith it.This specially appliestothe knowledgeand observanceof the following safety and

warningindications.

Used symbols:

Danger,warning

Thissymbolis usedwhenthelifeorhealthoftheuserisindangeroraconsiderable damagetoproperty

can occur.

Attention, essential measure

This symbol is shownon placesofthe manual, whicharetobeparticularlyconsidered for safeand

disturbance-free operationof the inverter.

2.Safetyinstructions

Allinstructionsstated in this chapter are important forthesecurity ofusers and machines orsystems

andshould absolutely beconsidered.

2.1.Generalsafety instructions

Invertersworkwithhigh voltages,whichcancausedeathorseriousinjurybytouchingthem. Depending

on thedegree of protectionofthe inverter, inoperationthey may have live, uninsulated andpossibly

alsomovingorrotatingparts,aswellashotsurfaces.Incaseofaninadmissibleremoval oftherequired

covers,an improperuse anda wronginstallationor operation,thereisa danger of seriouspersonal

injuryand damage toproperty.

All operations servingtransport,installation andcommissioning as well asmaintenance are to be

carriedoutbyskilledtechnicalpersonnel(observeIEC 364orCENELECHD384and nationalaccident

prevention rules!).Forthe purposesofthese basic safetyinstructions,"skilledtechnical personnel"

meanspersons who arefamiliar with theinstallation,mounting, commissioning and operationof the

productandhavethequalificationsneededforthe performance oftheirfunctions.

2.2.Intended use

The applicationof theinverterdescribedin this operating manualexclusivelyserves forthe purpose

ofcontinuously variable speed controlofthree-phase motors.

Invertersarecomponentsdesigned tobeusedinelectricalinstallationsormachinery.

Commissioningofthe inverter(e.g.the startingof normaloperation) isprohibited until the systemhas

been provedto conform to theprovisions ofthedirective89/392/EEC(Machinery Safety Directive -

MSD)andthe 89/336/EEC (EMC directive).

The invertermeetsthe requirementsofthe low-voltagedirective73/231/EEC. Theyare subject tothe

harmonizedstandardsoftheseriesEN50178.

The operatorof thesystemis solelyliable fordamage resultingfromimproper use oftheinverter.

ATTENTION!

BERGES electronic

09.07.2001 Operating manual ACM D2/S2 3

2.3.Transport, storage,installation

The invertermustbe protectedagainst inadmissible mechanical loads.Nocomponentsmust be

bentand no insulatingdistances mustbe altered duringtransportation or handling. The inverters

are containingelectrostaticsensitive components which are liabletodamage through improper

use.Do nottouch electroniccomponents andelectricalcontacts. Donot switchoninverters with

mechanicaldamaged electrical orelectronic components,the accordancewiththe applied directi-

vesis nolongerguaranteedinthiscase.With theinstallationofthe inverter attentionis tobepaid

to the prescribed minimum distancesaswellas toasufficientcooling.Theclimatic conditionsshall

be in conformity withEN 50178.

2.4.Electrical connection

Before performing anyinstallationworkthe system mustbe insulatedfrom themains supplyand

protected accordingly.

Afterswitchingoff the linevoltage, wait for atleast5minutes until the DC-link capacitors are

discharged. Onlythen itis allowed toworkonthedevice. Incaseofmalfunctions, the discharge

time could be exceeded substantially.

Becauseofapossibleleakagecurrent>3.5mAfromtheinstalledEMC-filter,the inverterisdesigned

only forpermanentconnection.For sizeandlayoutoftheGND(earth)conductor also see EN

50178.

The invertersare designed to beinstalled in a switchgear cabinet and may onlyoperate when

connected with earth-potential.

Foratrouble-freeoperationoftheinverter,the installation requirements and notes in this manual

are to beconsidered.

Whenusingresidual-current-operatedcircuit-breakerspay attention tothe compatibilitywiththe

inverter.Depending on thetypeofthedevicethe following rules apply:

•Single-phase inverters:pulse-currentsensitive(typeA) or all-currentsensitive(type B)residual-

current-operated circuit-breakers are admissible.

•Three-phase inverters:onlyall-current sensitive (type B) residual-current-operated circuit-brea-

kers are admissible.

Otherwiseanotherprotective measure such as separationfrom the environment by double or

reinforcedinsulation,disconnection from the mainsorsimilararetobeused(EN50178). Thetrigger

currentoftheresidual-current-operated circuit-breakers mustbesufficientlydimensioned since

capacitive leakage currents (cable screens, filters)can easilylead to falsetriggering.

2.5.Operating instructions

The invertercanbe configured to restartautomaticallyincaseofan error.If necessary, thesystem

mustbeequippedwithadditionalmonitoring or protective featurestoavoidresulting dangers(see

accident prevention rules etc.).

The motorcan be stoppedby switching off thesetpointordeactivating theenable input. Ifrequired

forsafetyreasons,aninadvertent restartcanbepreventeddisconnectingtheinverter from the

mains supply.

BERGES electronic

4Operating manual ACM D2/S2 09.07.2001

2.6. Miscellaneous

We point out that we do not take the responsibility fordamage and operationaldisturbances resulting

from the neglect of this operating manual.

Technical changes may be carried out to improve the device and its functions.

Before you continue reading, please check whether technical amendments are attached

in the annex to this operating manual!

BERGES electronic

09.07.2001 Operating manual ACM D2/S2 5

3.Introduction

The presentoperatingmanualcontains specifications,installationinstructions and troubleshooting

proceduresforACM D2/S2inverters.

The information inthismanual mustbeknown beforeinstallation oftheinverter in orderto

guaranteefault-freeinstallation and thus maximum performance.

The informationcontainedin this manual refersto thesoftwareversions D2A-STD-020Aand

D2A-1300-021.

BERGES electronic

6Operating manual ACM D2/S2 09.07.2001

4. Technical data (input voltage 1 x 220...240V)

Inverter ACM D2 ACM S2

0.37kW 0.55kW 0.75kW 1.1kW 2.2kW

Motor output kW 0.37 0.55 0.75 1.1 2.2

Output power kVA 0.75 1.0 1.5 1.9 3.2

Rated device current A 2.0 2.6 3.4 4.5 9.0

Overload capacity % 200% ×180 s (+/-15%)

Output voltage

(max. = mains voltage) V3x0...U

IN

Output frequency Hz 0...650 Hz (0...1300Hz vers. D2A-1300-xxx)

Electrical efficiency % > 95%

Operating mode 4-quadrant operation (with braking chopper)

Mains voltage V 1 x 220...240V, +/−15% 1x220...240V

or

3x220...240V

Mains frequency Hz 40...70 Hz

Modulation method PWM

Modulation frequency kHz 8 4

Speed reference

0...10V DC; (10...0V DC); -10V...0...10V DC

0...20mA; 4...20mA

External potentiometer (4K7); Keypad (JOG mode)

Motorpotentiometer ((mode JOG MPt) only with softw. D2A-STD)

RS485 (CAN on request)

Frequency resolutions Hz 9 Bit of maximum frequency

Acceleration/

deceleration time Sec. 0.01...1000 sec.

Maximum frequency Hz 0...650 Hz (0...1300Hz vers. D2A-1300-xxx)

Minimum frequency 0...Fmax

DC brake Standard

Braking chopper Standard

Undervoltage trip level V 170...175V AC / 240...250V DC

Overvoltage trip level V 280...285V AC / 395...405V DC

Short circuit Electronically controlled

Overcurrent Electronically controlled

Overtemperature Monitoring of heat sink temperature

Programming block Definable security code

Start block Definable AUTOSTART function

Ambient temperature °C From −5 °C to 45 °C

Storage temperature °C From −20 °C to 60 °C

Humidity % < 90% RH, non-condensing

EMC Installed EMC-filter; limit class "A" according to EN 61800-3

(See page 17)

Degree of protection IP IP 20

Weight, approx. kg 1.6 2.5 2.5 2.7 4.9

Inverter output

data

Mains

input

Control dataProtective

functions

Ambient

conditions

BERGES electronic

09.07.2001 Operating manual ACM D2/S2 7

5. Technical data (input voltage 3 x 380...460V)

Inverter ACM S2 ACM D2

0.75kW 1.1kW 1.5kW 2.2kW 3.0kW 4.0kW 5.5kW

Motor output kW 0.75 1.1 1.5 2.2 3.0 4.0 5.5

Output power kVA 1.6 1.8 2.9 3.3 4.6 6.1 7.8

Rated device current A 2.0 2.8 3.7 5.2 6.8 9.2 11.7

Overload capacity % 200% ×180 s (+/-15%)

Output voltage

(max. = mains voltage) V3x0...U

IN

Output frequency Hz 0...650 Hz (0...1300Hz vers. D2A-1300-xxx)

Electrical efficiency % > 95%

Operating mode 4-quadrant operation (with braking chopper)

Mains voltage V 3 x 380...460V, (-15% +10%)

(5.5kW 3 x 380...415V, +/-15%)

Mains frequency Hz 40...70 Hz

Modulation method PWM

Modulation frequency kHz 4

Speed reference

0...10V DC; (10...0V DC); -10V...0...10V DC

0...20mA; 4...20mA

External potentiometer (4K7); Keypad (JOG mode)

Motorpotentiometer ((mode JOG MPt) only with softw. D2A-STD)

RS485 (CAN on request)

Frequency resolutions Hz 9 Bit of maximum frequency

Acceleration/

deceleration time Sec. 0.01...1000 sec.

Maximum frequency Hz 0...650 Hz (0...1300Hz vers. D2A-1300-xxx)

Minimum frequency 0...Fmax

DC brake Standard

Braking chopper Standard

Undervoltage trip level V 280V AC / 395V DC

Overvoltage trip level V 537V AC / 760V DC

(5.5kW 490V AC / 695V DC)

Short circuit Electronically controlled

Overcurrent Electronically controlled

Overtemperature Monitoring of heat sink temperature

Programming block Definable security code

Start block Definable AUTOSTART function

Ambient temperature °C From −5 °C to 45 °C

Storage temperature °C From −20 °C to 60 °C

Humidity % < 90% RH, non-condensing

EMC Installed EMC-filter; limit class "A" according to EN 61800-3

(See page 17)

Degree of protection IP IP 20

Weight, approx. kg 2.6 3.0 4.9 4.9 4.9 4.9 7.0

Inverter output

data

Mains

input

Control dataProtective

functions

Ambient

conditions

BERGES electronic

8 Operating manual ACM D2/S2 09.07.2001