Bentone B55 Manual de usuario

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178 045 66-1 2017-11–28

Installation- and maintenance instruction

B55,B65 RME

Bentone B55/B65 RME

Table of contents

1. GENERAL _________________________________________________________________4

1.1 Description B55/B65 RME ____________________________________4

2. GENERAL INSTRUCTIONS ____________________________________6

2.1 Manual ________________________________________________________________6

2.2 Safety directions___________________________________________________6

2.3 General rules________________________________________________________6

3. TECHNICAL DATA ___________________________________________________8

3.1 Type designation B55-2/B65-2 RME ______________________8

3.2 Dimensions__________________________________________________________8

3.3 Recommended nozzle and pressure_______________________8

3.4 Output range and nozzles recommended________________9

3.5 Electric Speciﬁcation_____________________________________________9

3.6 Working ﬁeld _____________________________________________________ 10

3.7 Nozzle table_______________________________________________________ 11

4. INSTALLATION_______________________________________________________ 13

4.1 Acceptance inspection________________________________________ 13

4.2 Preparations for installation__________________________________ 13

4.3 Distribution of oil_________________________________________________ 13

4.4 Electrical connections _________________________________________ 13

4.5 Choice of nozzle_________________________________________________ 13

4.6 Setting of the brake plate and air ﬂow___________________ 13

4.7 Burner installation_______________________________________________ 14

4.8 Installing the burner ____________________________________________ 14

4.9 Oil lines _____________________________________________________________ 14

4.10 Electrical connections _________________________________________ 14

5. BASIC SETTINGS __________________________________________________ 15

5.1 Typical basic settings for B65-2 ___________________________ 15

5.2 Set values for nozzle assembly B55______________________ 16

5.3 Set values for nozzle assembly B65______________________ 16

5.4 Set values for air damper B55______________________________ 16

5.5 Set values for air damper B65______________________________ 16

5.6 Nozzle assembly regulation – ﬁxed brake plate ______ 17

5.7 Damper motor 2-Stage _______________________________________ 18

6. MAINTENANCE THE BURNER ____________________________ 19

6.1 Servicing the burner device ________________________________ 19

6.2 Adjusting the ignition electrodes and brake plate____ 19

6.3 Servicing the air damper______________________________________ 20

6.4 Replacing the damper motor _______________________________ 20

6.5 Replacing the oil pump B55/B65__________________________ 21

7. PUMP INSTRUCTION PUMP E4NC-1069 7P_____ 22

7.1 Technical data____________________________________________________ 22

7.2 Components______________________________________________________ 22

7.3 Oil connection____________________________________________________ 22

7.4 Changing the ﬁlter ______________________________________________ 22

7.5 Function ____________________________________________________________ 23

7.6 Preheating pump________________________________________________ 23

8. ELECTRIC EQUIPMENT ______________________________________ 24

8.1 Wiring diagram LMO24.255... _____________________________ 24

8.2 List of components_____________________________________________ 25

8.4 Function LMO24.255... _______________________________________ 26

8.3 Technical data LMO24.255..._______________________________ 26

8.5 Colour codes _____________________________________________________ 27

8.6 Fault codes________________________________________________________ 27

9. FAULT LOCATION__________________________________________________ 28

9.1 Burner will not start_____________________________________________ 28

9.2 Burner will not start after normal use_____________________ 28

9.3 Delayed ignition, burner starts; pulsation _______________ 28

10. DECLARATION OF CONFORMITY ______________________ 29

11. OIL BURNERS MAINTENANCE INSTRUCTION_ 30

4Bentone B55/B65 RME

General

1. GENERAL

1.1 Description B55/B65 RME

31a 27a 26a 27b 25a 22 23a

123 4 5 17

Components

1. Flame cone

2. Brake plate

3. Nozzle

4. Nozzle assembly

5. Ignition electrodes

11. Switch l-ll

12. Indicating lamp Stage 2

13. Cover, inspection glass

14. Indicating lamp Stage 1

15. Switch 0-l

17. Electric panel

20. Motor

21. Solenoid valves

22. Magnetventiler

23a. Connecting pipe

25a. Solenoid valve bloc Stage 2

26a. Nozzle assembly adjustment ﬁxed

27a. Scale, air regulation

27b. Scale, nozzle assembly

31a. Adjustment device, air damper

32. Switch ll-lll

33. Indicating lamp Stage 3

34. Fuse

35. Damper motor

Bentone B55/B65 RME

General

19 18 910 7

292425a

23a22

26a

27a

26b31b 22 27b

25a

23b

35 31b 26b 22 27b

25b

23b

Components

6. Ignition cables

7. Ignition transformer

8. Photocell

9. Control box

10. Front plate, relay base

16. Fan wheel

18. Contactor

19. Thermal overload protection

22. Solenoid valve

23a. Connecting pipe

23b. Hydraulic hose

24. Air intake

25a. Solenoid valve bloc Stage 2

25b. Solenoid valve bloc Stage 3

26a. Nozzle assembly adjustment

26b. Nozzle assembly adjustment hydrauli

27a. Scale, air regulation

27b. Scale, Nozzle assembly

29. Air damper

30. Pump

31b. Adjustment device, Nozzle assembly

35. Damper motor

Description B55/B65 RME

6Bentone B55/B65 RME

General

2. GENERAL INSTRUCTIONS

2.3 General rules

This is a burner designed for FAME (RME) fuel. The fuel must meet the

requirements of standard EN 14214 for FAME. The equipment on the burner

is, however, of such a quality that it is possible to use EO1 type oil without

modiﬁcation, although with appropriate adjustments to the combustion

values after each change of fuel type.

The installation of an oil burner should be carried out in accordance with

local regulations. The installer of the burner must therefore be aware of all

regulations relating to oil and combustion.

Only oil suitable for the burner must be used and then in combination with a

suitable oil ﬁlter designed for FAME (RME) and installed before the burner’s oil

pump.

If the burner is replacing an existing burner, ensure that the oil ﬁlter is

changed to a ﬁlter designed for FAME (RME). Installation may only be

performed by qualiﬁed personnel.

Care should be taken by the installer to ensure that no electrical cables

or fuel/gas pipes are trapped or damaged during installation or service/

maintenance.

Burners which are fuelled by FAME (RME) are and must be equipped with

parts designed for this fuel. This applies in particular to oil-related parts such

as the pump, solenoid valve, oil ﬁlter and hoses. It is very important when

carrying out a service to replace old parts with new parts of the same quality.

2.1 Manual

• The contents of this manual are to be observed by all who work for any

reason on the unit and its appertaining system parts.

• This manual is intended especially for authorised personnel.

• This manual is to be regarded as part of the burner and shall always be

available near the place of installation.

2.2 Safety directions

The electrical installation shall be made according to valid regulations for

heavy current and in a professional way, so that the risk of leaking oil, ﬁre or

personal injury is avoided.

Care should be taken by the installer to ensure that no electrical cables or

fuel/gas pipes are trapped or damaged during installation or service/

maintenance.

Bentone B55/B65 RME

General

Adjustment of burner

The burner is from the factory preset to an average value

that must then be adjusted to the boiler in question.

All burner adjustments must be made in accordance with

boiler manufacturers instructions.These must include

the checking of ﬂue gas temperatures, average water

temperature and CO2 or O2 concentration.

To adjust the combustion device, start by increasing the

air volume and the nozzle assembly somewhat. When

the burner starts it is burning with excess air and smoke

number 0. Reduce the nozzle assembly adjustment

until soot occurs, and then increase the adjustment to

make the soot disappear again. Then the volume of air is

reduced until soot occurs and increased again to reach a

combustion free of soot.

By this procedure an optimum adjustment is obtained. If

larger nozzles are used the preadjustment of both the air

volume and the nozzle assembly must be increased.

A whistling sound may be heard which can be

eliminated or reduced as follows: Increase the nozzle

assembly adjustment somewhat. The CO2-content and

consequently the air volume will then be reduced.

Condensation in chimney

A modern burner works with less excess air and often

also with smaller nozzles than older models. This

increases the efﬁciency but also the risk of condensation

in the chimney. The risk increases if the area of the

chimney ﬂue is too large. The temperature of the ﬂue

gases should exceed 60°C measured 0,5 metres from

the chimney top.

• Measures to raise the temperature:

• Insulate the chimney in cold attics

• Install a tube in the chimney

• Install a draught regulator (dilutes the ﬂue gases

during operation and dries them up during

standstill)

• Increase the oil quantity

• Raise the ﬂue gas temperature by removing

turbulators, if any, in the boiler.

Pump adjustment

See separate description.

Maintenance

The boiler/burner should be examined regularly for any

signs of malfunction or oil leakage. Any boiler/burner that

uses FAME (RME) as fuel must be serviced at least twice

a year.

Installation instructions

General installation instructions accompany the burner

and should be left in a prominent place adjacent to the

burner.

Oil supply

The oil line should be dimensioned in accordance with

the pump manufacturer´s instruction. A ﬁlter designed for

FAME (RME) that prevents any particles in the oil from

reaching the burner is mounted in the burner’s suction

pipe. If the installation consists of several burners each

one should have its own suction line from the tank or a

circulation system should be used.

The temperature in the oil line should be kept as

constant as possible. Avoid exposing the line to

excessive cold which may cause blockages.

The oil pipe and electric cable should be ﬁtted so that

the burner can be placed on the ﬂoor for inspection of

the combustion device.

Oil hoses must be of a quality designed for FAME (RME).

8Bentone B55/B65 RME

General

3. TECHNICAL DATA

3.1 Type designation B55-2/B65-2 RME

3.2 Dimensions

3.3 Recommended nozzle

and pressure

Because of the different boiler types, combustion

chamber geometries and combustion chamber loads

that exist, it is not possible to specify a given spray

angle or spray pattern.It should be noted that the spray

angle and spray pattern will vary depending on the

pump pressure.

Nozzle

45°S Danfoss

45°B Danfoss

60°S Danfoss

60°B Danfoss

Pump pressure

4 bar (12 - 16 bar)

On burners equipped with hydraulic air control or

optimization the oil pressure should not be less than 14 bar.

Length of

burner tube

Flange

Measure B

Burner tube

Measure C

Burner tube

Measure D

B55

Standard 1 303 273 160 155

Standard 2 403 373 160 155

Standard 3 503 473 160 155

B65

Standard 1 288 258 200 155

Standard 2 388 358 200 155

Standard 3 488 458 200 155

304

609 B 610

321

400

405

Bentone B55/B65 RME

General

* The net caloriﬁc value of 11,86 kWh/kg for light oil has been used.

3.4 Output range and nozzles recommended

Oljemängd Effekt Rekommenderat munstycke Rekommenderat

kg/h kW Mcal/h Vinkel Danfoss pumptryck

B55-2H, B55-2, B55-2R 14-67 166-795 143-685 45°-60° S, B 14 bar

B55-3R 14-64 166-759 143-654 45°-60° S, B 14 bar

B65-2H, B65-2, B65-2R 24-99 285-1174 246-1012 45°-60° S, B 14 bar

B65-3R 24-99 285-1174 246-1012 45°-60° S, B 14 bar

3.5 Electric Speciﬁcation

Type Motor The

recommended

main fuse,

motor

Control power Sound

B 55 230/400V, 50Hz,

3,5/2,5A, 0,75kW

2860 Rpm

C10A 230V1F~2,5A 89 dBA ± 0,5

dBA

B 65 230/400V, 50Hz,

6,5/4,0A, 1,5kW,

2890 Rpm C10A 230V1F~2,5A

87 dBA ± 0,5

dBA

10 Bentone B55/B65 RME

General

B55-2

14-67 kg/h

166-795 kW

B55-2R

B55-2H/B55-2

Measured (test)

3.6 Working ﬁeld

B65

24-99kg/h

285-1174 kW

B65

Measured (test)

200 300 400 600 700 800 900 1000

-2

Pressure in ﬁre place mbar

Output range kW

500 1100 1200

Unbroken line is the approved

working ﬁeld as per EN267.

Pressure in ﬁre place mbar

Output range kW

100 200 300 400 500 600 700 800

-2

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