Bend-Pak LR-60P Manual de usuario

INSTALLATION AND OPERATION MANUAL

SHIPPING DAMAGE CLAIMS

When this equipment is shipped, title passes to the

purchaser upon receipt from the carrier.

Consequently, claims for the material damaged in shipment

must be made by the purchaser against the transportation

company at the time shipment is received.

BE SAFE

Your new lift was designed and built with safety in mind.

However, your overall safety can be increased by proper

training and thoughtful operation on the part of the operator.

DO NOT operate or repair this equipment without reading

this manual and the important safety instructions shown

inside.

Keep this operation manual near the

machine at all times. Make sure that

ALL USERS read this manual.

6,000 POUND CAPACITY

LOW RISE LIFT

MODELS:

LR-60

LR-60P

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO

INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT

YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF

THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO

OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.

REV E 06-21-10

p/n 5900337

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363

Tel: 1-805-933-9970

Fax: 1-805-933-9160

www.bendpak.com

6000 POUND CAPACITY

LOW-RISE LIFT

This instruction manual has been prepared especially for you.

Your new lift is the product of over 35 years of continuous research, testing and development;

it is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS.

RECORD HERE THE LIFT AND

POWER UNIT INFORMATION WHICH IS

LOCATED ON THE SERIAL NUMBER

DATA PLATES ON THE LIFT AND

ON THE POWER UNIT

Power Unit Model # _____________

Power Unit Date Of Mfg. _____________

Power Unit Serial # _____________

This information is required when

calling for parts or warranty issues.

PRODUCT WARRANTY

BendPak Low Rise Lifts are covered under warranty for one year on equipment structure, to be free of defects in

material and workmanship. Power units, hydraulic cylinders, and all other assembly components such as turnplates,

slip plates, cables, chains, valves, switches etc. are covered under warranty for one year against defects in material or

workmanship under normal use. BendPak Inc. shall repair or replace at their option for the warranty period those parts

returned to the factory freight prepaid which prove upon inspection to be defective. BendPak Inc. will pay labor costs for

the first 12 months only on parts returned as previously described.

The warranty does not extend to...

t defects caused by ordinary wear, abuse, misuse, shipping damage, improper

installation, voltage or lack of required maintenance;

t  damages resulting from purchaser’s neglect or failure to operate products in accordance with

instructions provided in the owner’s manual(s) and/or other accompanying instructions supplied;

t normal wear items or service normally required to maintain the product in a safe operating condition;

t any component damaged in shipment;

t other items not listed but may be considered general wear parts;

t damage caused by rain, excessive humidity, corrosive environments or other contaminant’s.

THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT

FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT

MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF A BENDPAK INC. PRODUCT OR THE

BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY.

WARRANTY IS NOT VALID UNLESS

WARRANTY CARD IS RETURNED.

IMPORTANT NOTICE

Do not attempt to install this lift if you have never been

trained on basic automotive lift installation procedures.

Never attempt to lift components without proper lifting

tools such as a forklift or cranes. Stay clear of any

moving parts that can fall and cause injury. These

instructions must be followed to insure proper installation

and operation of your lift. Failure to comply with these

instructions can result in serious bodily harm and void

product warranty. Manufacturer will assume no liability

for loss or damage of any kind, expressed or implied

resulting from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL

PRIOR TO INSTALLATION.

DEFINITIONS OF

HAZARD LEVELS

Identify the hazard levels used in this manual with the

following definitions and signal words:

DANGER

Watch for this symbol: It Means: Immediate hazards

which will result in severe personal injury or death.

WARNING

Watch for this symbol: It Means: Hazards or unsafe

practices which could result in severe personal

injury or death.

CAUTION

Watch for this symbol: It Means: Hazards or unsafe

practices which may result in minor personal injury,

product or property damage.

OWNER’S RESPONSIBILITY

To maintain the lift and user safety, the responsibility of

the owner is to read and follow these instructions:

tFollow all installation and operation instructions.

tMake sure installation conforms to all applicable Local,

State, and Federal Codes, Rules, and Regulations;

such as State and Federal OSHA Regulations and

Electrical Codes.

tCarefully check the lift for correct initial function.

t Read and follow the safety instructions. Keep them

readily available for machine operators.

tMake certain all operators are properly trained, know

how to safely and correctly operate the unit, and are

properly supervised.

tAllow unit operation only with all parts in place and

operating safely.

t Carefully inspect the unit on a regular basis and

perform all maintenance as required.

tService and maintain the unit only with authorized or

approved replacement parts.

tKeep all instructions permanently with the unit and

all decals on the unit clean and visible.

BEFORE YOU BEGIN

Receiving:

The shipment should be thoroughly inspected as soon as it

is received. The signed bill of lading is acknowledgement by

the carrier of receipt in good condition of shipment covered

by your invoice. If any of the goods called for on this bill of

lading are shorted or damaged, do not accept them until the

carrier makes a notation on the freight bill of the shorted or

damaged goods. Do this for your own protection.

NOTIFY THE CARRIER AT ONCE if any hidden loss or

damage is discovered after receipt and request the carrier

to make an inspection. If the carrier will not do so, prepare

a signed statement to the effect that you have notified the

carrier (on a specific date) and that the carrier has failed to

comply with your request.

IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE

AFTER YOU HAVE GIVEN THE CARRIER A CLEAR

RECEIPT. File your claim with the carrier promptly. Support

your claim with copies of the bill of lading, freight bill,

invoice, and photographs, if available. Our willingness to

assist in helping you process your claim does not make

BendPak responsible for collection of claims or replace-

ment of lost or damaged materials.

TABLE OF CONTENTS

Contents Page No.

Warranty / Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Definitions of Hazard Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Owner’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installer / Operator Agreement / Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety / Warning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 1 / Selecting Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 2 / Floor Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Concrete Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Assembly View / Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Step 3 / Power Unit Set Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Step 4 / Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Step 5 / Connecting Hydraulic Fittings / Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Step 6 / Wiring Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Step 7 / Anchoring Lift (LR-60) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Step 8 / Installing Wheel Assemblies (LR-60P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Step 9 / Lift Start Up / Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Step 10 Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Step 11 / Operation/ Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-23

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-27

Maintenance Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29

Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Installation Agreement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

INSTALLER / OPERATOR

PLEASE READ AND FULLY

UNDERSTAND.

BY PROCEEDING YOU AGREE TO

THE FOLLOWING.

tI have visually inspected the site where the lift is to be

installed and verified the concrete to be in good

condition and free of cracks or other defects. I understand

that installing a lift on cracked or defective concrete could

cause lift failure resulting in personal injury or death.

t I understand that a level floor is required for proper

installation and level lifting.

t I understand that I am responsible if my floor is of

questionable slope and that I will be responsible for all

charges related to pouring a new level concrete slab if

required and any charges.

t I understand that the lifts are supplied with concrete

fasteners meeting the criteria of the American National

Standard “Automotive Lifts - Safety Requirements for

Construction, Testing, and Validation” ANSI/ALI ALCTV-

2006, and that I will be responsible for all charges related

to any special regional structural and/or seismic

anchoring requirements specified by any other agencies

and/or codes such as the Uniform Building Code (UBC)

and/or International Building Code (IBC).

t I will assume full responsibility for the concrete floor

and condition thereof, now or later, where the above

equipment model(s) are to be installed.

t I understand that Bendpak lifts are designed to be

installed in indoor locations only. Failure to follow

installation instructions may lead to serious personal injury

or death to operator or bystander or damage to property

or lift.

Failure to follow danger, warning, and caution

instructions may lead to serious personal injury or death

to operator or bystander or damage to property.

Please read entire manual prior to installation.

Do not operate this machine until you read and

understand all the dangers, warnings and cautions

in this manual. For additional copies

or further information, contact:

BendPak Inc. / Ranger Products

1645 Lemonwood Dr.

Santa Paula, CA. 93060

1-805-933-9970

www.bendpak.com

INSTALLER / OPERATOR

PROTECTIVE EQUIPMENT

Personal protective equipment helps makes installation

and operation safer, however, does not take the place

of safe operating practices. Always wear durable work

clothing during any installation and/or service activity.

Shop aprons or shop coats may also be worn, however

loose fitting clothing should be avoided. Tight fitting l

eather gloves are recommended to protect technician

hands when handling parts. Sturdy leather work shoes

with steel toes and oil resistant soles should be used by

all service personnel to help prevent injury during typical

installation and operation activities.

Eye protection is essential during installation and operation

activities. Safety glasses with side shields,

goggles, or face shields are acceptable.

Back belts provide support during lifting

activities and are also helpful in providing

worker protection. Consideration should

also be given to the use of hearing

protection if service activity is performed in an enclosed

area, or if noise levels are high.

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED

COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS

AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN

THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

1. READ AND UNDERSTAND all safety warning

procedures before operating lift.

2. KEEP HANDS AND FEET CLEAR. Remove hands and

feet from any moving parts. Keep feet clear of lift when

lowering. Avoid pinch points.

3. KEEP WORK AREA CLEAN. Cluttered work areas

invite injuries.

4. Consider work area environment. Do not expose

equipment to rain. DO NOT use in damp or wet locations.

Keep area well lighted.

5. ONLY TRAINED OPERATORS should operate this lift.

All non-trained personnel should be kept away from work

area. Never let non-trained personnel come in contact with,

or operate lift.

6. USE LIFT CORRECTLY. Use lift in the proper manner.

Never use lifting adapters other than what is approved by the

manufacturer.

7. DO NOT override self-closing lift controls.

8. REMAIN CLEAR of lift when raising or lowering vehicle.

9. CLEAR AREA if vehicle is in danger of falling.

10. ALWAYS INSURE that the safeties are engaged before

any attempt is made to work on or near vehicle.

11. DRESS PROPERLY. Non-skid steel-toe footwear is

recommended when operating lift.

12. GUARD AGAINST ELECTRIC SHOCK. This lift must

be grounded while in use to protect the

operator from electric shock. Never con-

nect the green power cord wire to a live

terminal. This is for ground only.

13. DANGER! The power unit used on this lift contains high

voltage. Disconnect power at the

receptacle before performing any electrical

repairs. Secure plug so that it cannot be

accidentally plugged in during service.

14. WARNING! RISK OF EXPLOSION. This equipment

has internal arcing or sparking parts which

should not be exposed to flammable vapors.

This machine should not be located in a

recessed area or below floor level.

15. MAINTAIN WITH CARE. Keep lift clean for better and

safer performance. Follow manual for proper lubrication

and maintenance instructions. Keep control handles and/or

buttons dry, clean and free from grease and oil.

16. STAY ALERT. Watch what you are doing. Use common

sense. Be aware.

17. CHECK FOR DAMAGED PARTS. Check for alignment

of moving parts, breakage of parts or any condition that may

affect its operation. Do not use lift if any component is broken

or damaged.

18. NEVER remove safety related components from the lift.

Do not use lift if safety related components are damaged

or missing.

IMPORTANT SAFETY INSTRUCTIONS!

Read these safety instructions entirely!

IMPORTANT NOTICE !

Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures.

Never attempt to lift components without proper lifting tools such as forklift or cranes.

Stay clear of any moving parts that can fall and cause injury.

1. Carefully remove the crating and packing

materials. CAUTION! Be careful when cutting steel

banding material as items may become loose and fall

causing personal harm or injury.

2. Check the voltage, phase and proper amperage

requirements for the motor shown on the motor plate.

Wiring should be performed by a certified electrician

only.

INTRODUCTION

STEP 1

(Selecting Site)

Before installing your new lift, check the following:

1. LIFT LOCATION: Always use architects plans when

available. Check layout dimension against floor plan

requirements making sure that adequate space is

available.

2. OVERHEAD OBSTRUCTIONS: The area where the

lift will be located should be free of overhead obstructions

such as heaters, building supports, electrical lines etc.

3. DEFECTIVE FLOOR: Visually inspect the site where

the lift is to be installed and check for cracked or defective

concrete.

4. OPERATING TEMPERATURE. Operate lift only

between temperatures of 41° -104° F.

5. Lift is designed for INDOOR INSTALLATION ONLY

STEP 2

(Floor Requirements)

This lift must be installed on a solid level

concrete floor with no more than 3-degrees of slope.

Failure to do so could cause personal injury or death.

A level floor is suggested for proper use and

installation and level lifting. If a floor is of

questionable slope, consider a survey of the site and/

or the possibility of pouring a new level concrete slab.

t DO NOT install or use this lift on any asphalt surface

or any surface other than concrete.

tDO NOT install or use this lift on expansion seams

or on cracked or defective concrete.

t DO NOT install or use this lift on a second / elevated

floor without first consulting building architect.

t DO NOT install or use this lift outdoors.

CONCRETE SPECIFICATIONS

LIFT MODEL CONCRETE REQUIREMENT

LR-60 3.5” Min Thickness / 2500PSI

LR-60P 3.5” Min Thickness / 2500PSI

TOOLS REQUIRED

tRotary Hammer Drill Or Similar *

t3/4” Masonry Bit *

t1-1/4” Masonry Bit *

tHammer *

tWrenches:SAE/ Metric*

tMedium Crescent Wrench

tCrow Bar For Shim Installation*

t Lifting Blocks / Stands*

tHydraulic Jack / Lifting Device*

tMedium Screwdriver

t Tape Measure

DANGER!

All models MUST be installed on 2500 PSI concrete only

conforming to the minimum requirements shown above.

New concrete must be adequately cured by at least

28 days minimum.

IMPORTANT NOTICE!

These instructions must be followed to insure proper installation and operation of your lift. Failure

to comply with these instructions can result in serious bodily harm and void product warranty.

Manufacturer will assume no liability for loss or damage of any kind, expressed or implied resulting

from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION!

* Required for LR-60

IMPORTANT NOTE:

BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed

by the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and

Validation" ANSI/ALI ALCTV-2006. Lift buyers are responsible for any special regional structural and/or seismic

anchoring requirements specied by any other agencies and/or codes such as the Uniform Building Code (UBC)

and/or International Building Code (IBC).

QTY DESCRIPTION PART # CHECK

1Main Frame Assembly -----------

1Hydraulic Power Unit 5585094

1Motor Stand 5700635

4Lifting Blocks 1 1/2” 5300845

190* Fitting; 6801-04-06; (Power Unit) 5550103

1Straight Fitting 2404-04-04; (Cylinder) 5550147

4M8 x 1.25 x 20 Hex Head Bolts (Power Unit) 5530304

4M8 x 1.25 Hex Head Nuts (Power Unit) 5535356

4M8 Flat Washer (Power Unit) 5545340

1Hydraulic Hose Assy. ( 6.35 x 3640mm) DS 143” 5570863

33/4” x 4” Wejit Anchors 5530455

1Tow handle (LR-60P Only) 5210863

2Wheel Assemblies (LR-60P Only) 5210907

LR-60P Shown

SPECIFICATIONS LR-60 LR-60-P

Lifting Capacity 6,000 Lbs. 6,000 Lbs.

Lifting Height 26” 26”

Lifting Time 36 Seconds 36 Seconds

Frame Dimension 81-1/2” x 18” 81-1/2” x 18”

Lift Pad Dimensions 18” x 32” 18” x 32”

Lowered Height 4” 4”

Safety System Mechanical Locks Mechanical Locks

Hydraulic Power Unit 110/220 Volt / 60HZ / 1 Phase 110/220 Volt / 60HZ / 1 Phase

Fluid Capacity 1-1/2 Gallons 1-1/2 Gallons

Assembly View

When removing the lift from packaging pay close

attention as the lift can slide and can cause injury.

PARTS INVENTORY

Be sure to take a complete inventory of parts prior to beginning installation.

STEP 3

(Power Unit Set Up)

1. Set the Power Unit on the Stand and mount using the

four M8 bolts Nuts and Flat Washers.

(See Fig. 3.1)

2. Fill the reservoir with 6 Quarts / 1.5 gals of Dexron III

ATF or 10W Non-foaming hydraulic fluid.

STEP 4

(Layout)

1. Remember that the lift moves rearward

approximately 14” when raised. (See Fig. 4.1)

2. After selecting a site, place the unit in position

making sure the Hydraulic Cylinder is placed towards the

front of the bay. (Engine should be positioned at Cylinder

side of lift.) (See Fig. 4.2)

3. Select a site for the Power Unit so that operators

have a full, unobstructed view of the lift.

STEP 5

(Connecting Hydraulic Fittings / Hoses)

1. Remove the plastic plug from the left port of the

Cylinder. (See Fig. 5.1)

2. Install the Straight Hydraulic Fitting in the left port of

the Cylinder. Use Teflon Tape on the Cylinder side on the

Fitting only. (See Fig. 5.1)

Connect one end of the 143” Hydraulic Hose Assy making

sure to not over-tighten. Do not use Teflon Tape on this

connection.

3. Install the 90-degree hydraulic Fitting in the pressure

port of the Power Unit. The pressure port is covered with

a plastic plug. (See Fig 5.2)

4. Connect the 143” Hydraulic Hose to the Power Unit

fitting . Do not use Teflon Tape on this connection, make

sure to not over-tighten.

Fig. 3.1

Fig. 4.2

Fig. 5.1

Fig. 4.1

Fig. 5.2

STEP 6

(Wiring Power Unit)

1. Have a certified electrician verify the power supply to

the power unit. Refer to the data plate found on the motor

for proper power supply and wire size.

The standard power unit can be run on either 110V or

220V. It is already wired for 110V and equipped with a

3-wire power cord with grounding plug. For optional 220V

hook up, follow the wiring instructions as shown on the

motor data plate. See electrical data WARNING!

DANGER !

ALL WIRING MUST BE PERFORMED

BY A LICENSED ELECTRICIAN.

DANGER!

DO NOT PERFORM ANY MAINTENANCE OR

INSTALLATION OF ANY COMPONENTS WITH OUT

FIRST ENSURING THAT ELECTRICAL POWER HAS

BEEN DISCONNECTED AT THE SOURCE OR PANEL

AND CANNOT BE RE-ENERGIZED UNTIL ALL

MAINTENANCE AND/OR INSTALLATION

PROCEDURES ARE COMPLETED.

t DO NOT run power unit with no oil. Damage to pump can occur.

tThe power unit must be kept dry. Damage to power unit caused by water or other liquids such as

detergents, acid etc., is not covered under warranty.

tOperate lift only between temperatures of 41 °- 104° F.

tImproper electrical hook-up can damage motor and will not be covered under warranty.

tMotor can not run on 50HZ without a physical change in motor.

tUse a separate breaker for each power unit.

tProtect each circuit with time delay fuse or circuit breaker.

tFor 110-120 volt, single phase, use a 20 amp fuse.

tFor 208-230 volt, single phase, use a 25 amp fuse.

WARNING !

The power unit on this lift MUST NOT get wet.

NEVER expose power unit to wet / damp conditions.

Damage to power unit caused by moisture is not

covered under warranty.

WARNING !

RISK OF EXPLOSION!

This equipment has internal arcing or parts that may spark

and should not be exposed to flammable vapors. Motor

should not be located in a recessed area or below floor

level. NEVER expose motor to rain or other damp environ-

ments. DAMAGE TO MOTOR CAUSED BY WATER IS

NOT COVERED UNDER WARRANTY.

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