BBH SCU Series Manual del propietario

Programming manual SCU-series

HB-37500-820-10-12F-EN SCU Programming manual Page 1 of 252

Status: 19.03.2021

Programming manual

For the

SCU-series

With SafePLC2

Programming manual SCU-series

HB-37500-820-10-12F-EN SCU Programming manual Page 2 of 252

Status: 19.03.2021

NOTES:

The German version is the original version of the programming manual.

Subject to modification!

The content of this documentation has been compiled extremely carefully according to our current

level of information.

Nevertheless, we indicate that this document cannot always be updated simultaneously with the

technical progress. Information and specifications can be changed at any time. For the current

version, please consult www.bbh-products.de.

Manufacturer information:

BBH Products GmbH

Böttgerstraße 40

D-92637 Weiden

GERMANY

Phone: +49(0)961-48244-0

E-mail: [email protected]

Web: www.bbh-products.de

Responsible for the compilation of the documents:

Gerhard Bauer, Managing Director BBH Products

This document is subject to German copyright. Copying, processing, and any kind of use

beyond the limits of copyright require the written consent of the respective author or

creator.

INFORMATION:

Before programming the unit, the unit must be completely installed and put into operation. For this

purpose, all connected components must be installed and put into operation, and the connections

must be connected. For installing, putting into operation and connecting, please read and observe

the SCU installation manual.

INFORMATION:

The documentation (installation manual, programming manual) are disposable via the download of

BBH Products GmbH.

Programming manual SCU-series 
 
 
 
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Tables 
1. Table of contents 
Tables ........................................................................................................... 3 
1. Table of contents .............................................................................................. 3 
2. Register of illustrations...................................................................................... 9 
Basic information....................................................................................... 15 
1. Important information for use ...........................................................................15 
2. Scope of delivery .............................................................................................15 
3. Terms ..............................................................................................................15 
4. Symbols and signal words ...............................................................................16 
5. Valid documents : ............................................................................................16 
6. General safety information ...............................................................................17 
Requirements............................................................................................. 18 
1. SCU unit ..........................................................................................................18 
2. Network connection .........................................................................................18 
2.1. EtherCAT.........................................................................................................18 
2.1.1. EtherCAT data transfer ....................................................................................19 
2.2. FSoE................................................................................................................19 
2.3. FSoE and EtherCAT ........................................................................................20 
Selecting and parameterizing the SCU via SafePLC² ............................. 21 
1. Terms ..............................................................................................................21 
2. Installation........................................................................................................24 
2.1. System requirements .......................................................................................24 
2.2. Installation process ..........................................................................................25 
2.3. Hardlock ..........................................................................................................28 
2.4. Uninstalling ......................................................................................................28 
2.5. Running Application .........................................................................................28 
3. User interface ..................................................................................................29 
3.1. Main window....................................................................................................29 
3.2. Customizing the main window..........................................................................30 
3.2.1. Layout reset.....................................................................................................30 
3.2.2. Docking............................................................................................................30 

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3.2.3. Automatic hide .................................................................................................31 
3.3. Title bar............................................................................................................32 
3.4. Start menu .......................................................................................................33 
3.5. Menu of the ribbon...........................................................................................35 
3.5.1. Start.................................................................................................................36 
3.5.2. Windows ..........................................................................................................37 
3.5.3. Filters...............................................................................................................40 
3.6. Status bar ........................................................................................................41 
3.7. Mouse commands and keyboard commands...................................................41 
3.7.1. Mouse-independent actions .............................................................................41 
3.7.2. Keyboard commands .......................................................................................42 
3.8. Browser (library window)..................................................................................43 
3.9. Control via document tabs ...............................................................................44 
3.10. Plan types........................................................................................................46 
3.10.1. Terminal Scheme.............................................................................................46 
3.10.2. Wiring scheme .................................................................................................47 
3.10.3. Functional scheme...........................................................................................48 
3.10.3.1. Groups.............................................................................................................48 
3.10.4. Global Network ................................................................................................48 
3.10.5. Local Network..................................................................................................48 
3.11. Work surface....................................................................................................49 
3.12. Library window.................................................................................................50 
3.13. Properties window............................................................................................51 
3.13.1. Structure of the properties window...................................................................53 
3.13.2. “Extended Properties” menu ............................................................................54 
3.13.3. Validation of properties ....................................................................................55 
3.13.3.1. Input validation.................................................................................................55 
3.13.3.2. Value validation ...............................................................................................56 
3.13.3.3. Adaption ..........................................................................................................56 
3.14. Message window .............................................................................................57 
3.14.1. Quickly jump to an element..............................................................................57 
3.14.2. Search field......................................................................................................57 
3.14.3. Context menu in the message window.............................................................58 

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3.15. Global search...................................................................................................58 
3.15.1. Search settings ................................................................................................59 
3.15.2. Quickly jump to an element..............................................................................59 
3.16. Print .................................................................................................................60 
3.17. Settings............................................................................................................62 
3.18. Auto Recovery .................................................................................................64 
3.19. Information concerning the program.................................................................65 
3.20. Window “User Rights Dialog” ...........................................................................65 
3.20.1. Tab “Users”......................................................................................................66 
3.20.2. Tab “Gruppen“ [Groups]...................................................................................66 
4. Process............................................................................................................67 
4.1. General workflow .............................................................................................67 
4.2. Network plan....................................................................................................73 
4.3. Selecting the units / network components ........................................................76 
4.4. FSoE settings of the units / the network options...............................................78 
4.5. Optional Fieldbus interface ..............................................................................78 
4.6. Determining the inputs and the outputs of the units..........................................81 
5. Determining the functions ................................................................................84 
6. Embedding of existing Slaves from external companies...................................85 
6.1. General information .........................................................................................85 
6.2. Adjusting the Slaves ........................................................................................85 
6.2.1. SDC (LT-i)........................................................................................................85 
6.2.2. EL1904, EL2904, AX5805, AX5806 (Beckhoff) ................................................88 
6.3. Embedding not pre-defined Slaves ..................................................................91 
6.4. Adding input elements .....................................................................................91 
6.5. Inserting output elements.................................................................................91 
6.6. The logic modules............................................................................................92 
6.7. Circuit ..............................................................................................................92 
6.8. Using groups....................................................................................................94 
6.9. Creating a program..........................................................................................94 
6.10. Transferring the program to the device ............................................................96 
6.10.1. Connection settings: ........................................................................................97 
6.11. Diagnostics ......................................................................................................98 

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6.11.1. Diagnosis process in the function block diagram............................................100 
6.11.1.1. Diagnosis in the work surface ........................................................................100 
6.11.1.2. Diagnosis in the Function Block tab ...............................................................100 
6.12. Scope Onlinediagnostics................................................................................103 
6.12.1. Procedure of a measuring in the range ..........................................................106 
6.12.2. Preparing measurement.................................................................................106 
6.12.3. Starting measurement....................................................................................106 
6.12.4. Stopping measurement and indicating data ...................................................106 
6.12.5. Measurement plans .......................................................................................107 
7. Configuration report .......................................................................................110 
8. User management .........................................................................................114 
9. Device interface .............................................................................................115 
10. Export window ...............................................................................................117 
11. Networks........................................................................................................127 
11.1. Master to Master (SMMC)..............................................................................127 
11.1.1. Description.....................................................................................................127 
11.1.2. Creation .........................................................................................................127 
11.1.3. Configuration .................................................................................................129 
11.1.4. Use ................................................................................................................131 
11.2. Fieldbus .........................................................................................................133 
11.2.1. Description.....................................................................................................133 
11.2.2. Creation .........................................................................................................133 
11.2.3. Configuration .................................................................................................134 
12. Fastchannel ...................................................................................................139 
12.1.1. Description.....................................................................................................139 
12.1.2. Creating a FastChannel connection ...............................................................139 
12.1.3. Device configuration ......................................................................................140 
12.1.4. User program.................................................................................................141 
13. Content of the library......................................................................................144 
13.1. Device modules .............................................................................................145 
13.1.1. Master devices .....................................................................................145 
13.1.2. Slave devices .......................................................................................145 
13.1.3. Peripheral devices .........................................................................................145 

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13.2. Input elements ...............................................................................................146 
13.2.1. List of input elements .....................................................................................149 
13.2.2. Listing of the startup types via the “Enable” button.........................................154 
13.3. Output blocks.................................................................................................156 
13.3.1. List of output elements...................................................................................157 
13.4. Encoder combinations ...................................................................................161 
13.4.1. Setting the encoder‘s range ...........................................................................161 
13.4.2. Setting the axle ..............................................................................................162 
13.5. Function block................................................................................................164 
13.5.1. Logic function.................................................................................................164 
13.5.2. Safety functions .............................................................................................175 
13.5.2.1. Overview of safety modules ...........................................................................176 
13.5.3. Muting functions.............................................................................................213 
13.5.4. Elements of the global network ......................................................................221 
13.5.5. Elements of the fieldbus network ...................................................................222 
13.5.6. Connections...................................................................................................223 
13.5.7. Groups...........................................................................................................224 
13.5.7.1. Creating a group: ...........................................................................................225 
13.5.7.2. Setting the group administration.....................................................................227 
13.5.7.3. Export / Import of a function group .................................................................228 
13.5.7.4. Group interface ..............................................................................................228 
Commissioning ........................................................................................ 230 
1. Start-up sequence..........................................................................................230 
2. RESET behaviour ..........................................................................................230 
3. LED display....................................................................................................231 
4. Parametrization..............................................................................................231 
5. Regular functional test ...................................................................................231 
6. Validation.......................................................................................................232
6.1. Generating a validation report........................................................................232 
6.2. Validating the configuration............................................................................234 
6.3. Validation of the PLC programme ..................................................................235 
6.3.1. General information .......................................................................................235 
6.4. Input elements ...............................................................................................236 

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5.6.5. Monitoring functions.......................................................................................237

5.6.5.1. Cascading......................................................................................................237

5.6.5.2. Axis groups....................................................................................................238

5.7. Safety-raleted verification...............................................................................240

5.7.1. The validation process ...................................................................................240

6. Failure and troubleshooting.................................................................... 241

7. List of abbreviations................................................................................ 242

8. Appendix................................................................................................... 244

8.1. CoE object list................................................................................................244

8.2. Functional Output...........................................................................................246

8.3. Diagnostics Logbook......................................................................................247

8.4. PLC processing .............................................................................................248

8.4.1. PLC commands .............................................................................................248

8.4.2. Resource assignments...................................................................................249

8.4.3. PLC-operand .................................................................................................251

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1.2. Register of illustrations 
Figure 1: EtherCAT network ................................................................................................18 
Figure 2: FSoE network.......................................................................................................20 
Figure 3 user registration.....................................................................................................28 
Figure 4 structure of the application window........................................................................29 
Figure 5 "window" tab, layout reset......................................................................................30 
Figure 6 Personalize the application window by docking ....................................................30 
Figure 7 Docking .................................................................................................................31 
Figure 8 Automatic hide.......................................................................................................31 
Figure 9 context menu.........................................................................................................32 
Figure 10 SafePLC2, basic document functions and application functions ..........................33 
Figure 11 menu of the ribbon, quick info buttons .................................................................35 
Figure 12 Functional Output table........................................................................................38 
Figure 13 Document properties ...........................................................................................38 
Figure 14 Window “Document properties” Device informations ...........................................39 
Figure 15.............................................................................................................................40 
Figure 16.............................................................................................................................40 
Figure 17 Context menu sheet ............................................................................................45 
Figure 18 View “Terminal scheme”......................................................................................46 
Figure 19 "Select device" window........................................................................................46 
Figure 20 View “wiring scheme“...........................................................................................47 
Figure 21 Context menu of the work surfaces......................................................................49 
Figure 22 Dragging an item from the library window............................................................50 
Figure 23 Properties window with context menu..................................................................51 
Figure 24 Properties" window with information about the currently selected property ..........52 
Figure 25 strucutre Properties grid ......................................................................................53 
Figure 26 Property window with extended Options ..............................................................54 
Figure 27 Dialogue ”Export property“...................................................................................54 
Figure 28 Exported property on a Master device .................................................................55 
Figure 29 Value of the property Number of Input Connectors is not within the range...........55 
Figure 30 Example of a value validation. After the property “maximum speed “ has been 
changed in 5,.......................................................................................................................56 
Figure 31 Example of an adaption. After the property value of “Delay“ has been changed in 4, 
the value has been analysed by the adaptation function and has been changed in 8 ..........56 

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Figure 32 view message window.........................................................................................57 
Figure 33 Message window with search field.......................................................................57 
Figure 34 message window with context menu...................................................................58 
Figure 35 "Global search"....................................................................................................58 
Figure 36 Define search settings .........................................................................................59 
Figure 37 Tab  “Print Preview”.............................................................................................60 
Figure 38 User Path tab in the Settings user window...........................................................62 
Figure 39 “Lbrary” in Setting option .....................................................................................63 
Figure 40 Dialog box "Auto-recovery"..................................................................................64 
Figure 41 Tab “User“ in the window “UserRights“. ...............................................................66 
Figure 42 Tab “Groups“ in the window „User Rights Dialog“................................................66 
Figure 43 Description of the device .....................................................................................68 
Figure 44 Property window of the device.............................................................................69 
Figure 45 Confirmation button with missing setting (red) .....................................................70 
Figure 46 Selection of an input element via the library.........................................................70 
Figure 47 Inserting the input module ...................................................................................71 
Figure 48 information window..............................................................................................72 
Figure 49: example - sketch ................................................................................................74 
Figure 50: FSoE-Plan..........................................................................................................75 
Figure 51: selection of Master .............................................................................................76 
Figure 52: selection of Slaves..............................................................................................77 
Figure 53: One sheet per unit ..............................................................................................77 
Figure 54: selection of units.................................................................................................78 
Figure 55: network selection................................................................................................78 
Figure 56: EtherCAT Network..............................................................................................79 
Figure 57: FSoE-Optionen für Slaves ..................................................................................79 
Figure 58: Insert IO element................................................................................................81 
Figure 59: assignment to unit ..............................................................................................81 
Figure 60: IO-elemente inserted Master ..............................................................................82 
Figure 61: IO-elements inserted Slave1...............................................................................82 
Figure 62 Terminal scheme with elements .........................................................................83 
Figure 63 Safetyfunctions....................................................................................................84 
Figure 64 Library-Slaves SDC (LT-in), EL1904, EL2904, AX5805, AX5806 (Beckhoff) .......85 
Figure 65 SDC-symbol wiring plan ......................................................................................85 