Baso C107U Manual de usuario

Installation Instructions C107U

Issue Date June 7, 2018

24 VAC Direct Spark Gas Ignition

Part No. BASO-INS-C107U, Rev. C www.baso.com

24 VAC Universal Direct Spark Gas Ignition Control

Quick Reference Guide

The C107U Universal Direct Spark Ignition Control module replaces many

popular flame rectification type of direct spark ignition (DSI) modules, including

those manufactured by Honeywell, Robert Shaw, ICM, Fenwal, and Johnson

Controls.

The following is an overview of the C107U series control, and is intended to only

be used by Certified Service Technicians.

APPLICATION

•Gas Furnaces

•Boilers

•Water Heaters

•Commercial Cooking

FEATURES

•24 VAC microprocessor based DSI control

•System diagnostics

•32 Selectable preset timings of popular models

•Universal flame sensing (Local/Internal or Remote/External)

•Full time flame sensing

•Flame sense test pins

•4 mounting hole positions, 2 that match Honeywell and Fenwal

•Built-in burner ground

•Voltage/Frequency monitoring

24 VAC Universa Direct Spark Gas Ignition Control

Part No. BASO-INS-C107UQRG, Rev. C www.baso.com

SPECIFICATIONS

Input Voltage Control: 24 VAC (18-30 VAC) 50/60 Hz

Input Current 0.3 A nominal + valves

Gas Valve Contact Rating 4A Main @ 24 VAC

Alarm Output 2QA @ 24 VAC

Operating Temperature -40 to 176°F (-40 to 80°C)

Flame Detection Means Flame Rectification

Flame Detection Type Local/Internal or Remote/External

Minimum Flame Current 0.07 microamperes

Flame Failure Response Time 1.0 second maximum

Ignition Source High voltage spark, capacitive discharge

Maximum Spark Gap 0.2 in. (5.1 mm)

High Voltage Cable 48 in. (1219 mm) max., rated 15kV min.

(Resistive recommended)

Flame Sense Cable 48 in. (1219 mm) max., rated 15kV min.

(Shielded recommended)

Spark 30 sparks/second

Humidity 0% to 95% RH (non-condensing)

Gas Types Natural, LP, or Manufactured

Trials Before Lockout * Default, 1, or 3

Trial for Ignition (TFI) Time* Default, 4, 7, 11, or 21 seconds

Pre-Purge Time * Default, 0, or 30 seconds

Inter-Purge Time * Default, 0, 15, 30, or 90 seconds

Retry Delay Period *, ** Default, 0, 5*, or 60* minutes

Lockout Recovery Power cycle

*32 Selectable preset timings via. 5 position DIP Switch.

**Retry is not available in CE ignitions.

Agency Certifications

UL 60370-1, UL 60730-2-5 File: M2926 Software conforms to UL60730

Requirement Component Recognized System

(US & Canada)

EN298:2012 File: 657989

24 VAC Universal Direct Spark Gas Ignition Control

Part No. BASO-INS-C107UQRG, Rev. C www.baso.com

WIRING

TABLE 1: Typical Wiring Connections.

Label Term. Type Description

- +

2-pin Flame Current measuring for microammeter probes in µAmp DC

BRN

GND

Mounting Tab

(Lower left)

Burner Ground connection*

24V GND

BRN GND

1/4" male QC Common side (return) of transformer connection

VLV COM 1/4" male QC Gas Valve common terminal

VLV 1/4" male QC Gas Valve connection

ALM N/A Not Available

TH-W N/A Thermostat connection

R/O N/A Rollout Switch connection

24V 1/4" male QC 24V Power connection

DIP

SWITCH

5 position

DIP switch

32 selectable timings of the most popular settings

SENSE 1/4" male QC Flame Sensor connection

- For dual rod (remote/external) flame sensing,

remove Jumper Wire installed and connect flame

sense wire from the burner/igniter to this terminal

- For single rod (local/internal) sensing leave

Jumper Wire connected to the INT connector

INT 1/4" male QC - For single rod (local/internal) sensing a Jumper

Wire is connected to the SENSE connector

NOTE: Remove and discard Jumper Wire for two

rod (remote/external) flame sensing

SPARK 1/4" male QC High voltage sparking electrode

* If the existing system uses a burner ground wire, this can be attached to the 24V

GND/BRN GND terminal using the supplied dual spade connector, or otherwise

connected to the burner ground mounting tab.

24 VAC Universa Direct Spark Gas Ignition Control

Part No. BASO-INS-C107UQRG, Rev. C www.baso.com

SETUP AND ADJUSTMENTS

DIP Switch (S1) Settings

When replacing an existing ignition control with the C107U, refer to Table

2 for the correct DIP switch settings. For a complete list of the controls the

C107U replaces, see the BASO C107U Installation Instructions available

at www.baso.com.

The following timing parameters may be set with the 5-postion DIP switch

(see Table 2).

IMPORTANT:

The control timing configuration is permanently locked and cannot be reset

by changing the DIP switch settings after 10 consecutive power cycles.

FACTORY DEFAULT S1 DIP SWITCH SETTING

TIMING CONFIGURATION LABEL

Note: After the configured number

of trials for ignition with no established flame or the pre-defined number of

flame losses have occurred, controls with a retry time of 0 (i.e. none) will

enter a 100% Lockout mode, requiring the pre-defined lockout recovery

method (power cycle) to continue normal operation. However, controls

with a retry time of 5 or 60 minutes will enter a standby lockout mode for

the configured time before continuing to normal operation.

All switch settings are defaulted from the

factory to the “ON’ position. Refer to Table 2

for the desired timing configuration. The

default timings are printed on the label

located on the front of the ignition.

Once you have selected the desired timing

configuration, using a permanent marker,

write in the values and mark the DIP switch

settings on the label provided. Adhere the

label to the front of the control for future

reference.

24 VAC Universal Direct Spark Gas Ignition Control

Part No. BASO-INS-C107UQRG, Rev. C www.baso.com

Table 2 DIP Switch (S1) Settings.

SEL

Timing Configurations DIP (S1) Switch Settings

# of

Trials

Pre-

Purge TFI Inter-

Purge Retry

Time SW SW SW SW SW

# sec sec sec min 1 2 3 4 5

0 1 0 4 0 5 OFF OFF OFF OFF OFF

1 1 30 4 0 5 OFF OFF OFF OFF ON

2 1 0 7 0 5 OFF OFF OFF ON OFF

3 1 30 7 0 5 OFF OFF OFF ON ON

4 1 0 11 0 5 OFF OFF ON OFF OFF

5 1 30 11 0 5 OFF OFF ON OFF ON

6 3 0 4 30 5 OFF OFF ON ON OFF

7 3 0 4 90 5 OFF OFF ON ON ON

8 3 30 4 90 5 OFF ON OFF OFF OFF

9 3 30 7 30 5 OFF ON OFF OFF ON

10 3 0 7 90 5 OFF ON OFF ON OFF

11 3 30 7 90 5 OFF ON OFF ON ON

12 3 0 11 15 5 OFF ON ON OFF OFF

13 3 30 21 15 5 OFF ON ON OFF ON

14 3 30 21 30 5 OFF ON ON ON OFF

15 3 0 11 15 60 OFF ON ON ON ON

16* 1 0 4 0 0 ON OFF OFF OFF OFF

17* 1 30 4 0 0 ON OFF OFF OFF ON

18* 1 0 6 0 0 ON OFF OFF ON OFF

19* 1 30 6 0 0 ON OFF OFF ON ON

20* 1 0 7 0 0 ON OFF ON OFF OFF

21* 1 30 7 0 0 ON OFF ON OFF ON

22* 1 30 11 0 0 ON OFF ON ON OFF

23* 1 0 21 0 0 ON OFF ON ON ON

24* 1 30 21 0 0 ON ON OFF OFF OFF

25* 3 15 4 15 0 ON ON OFF OFF ON

26* 3 30 4 15 0 ON ON OFF ON OFF

27* 3 0 7 15 0 ON ON OFF ON ON

28* 3 30 7 15 0 ON ON ON OFF OFF

29* 3 0 11 15 0 ON ON ON OFF ON

30* 3 30 11 15 0 ON ON ON ON OFF

31* - - - - - ON ON ON ON ON

* Approved CE timing configurations.

NOTE: All controls have Quick Start and Re-ignition.

24 VAC Universa Direct Spark Gas Ignition Control

Part No. BASO-INS-C107UQRG, Rev. C www.baso.com

LED STATUS AND TROUBLESHOOTING

The ignition control has a multi-colored (GREEN, ORANGE, and RED)

LED which will flash different colors and codes to show status of the

ignition and will help troubleshoot the control.

Table 3: GREEN LED Indications of Normal Operation

Flash Indication

1 flash every 1 sec. Pre-purge, Inter-purge

Rapid flashing Trial for Ignition (TFI)

Solid on RUN (Flame, Main valve on)

Table 4: ORANGE LED Indications

Flash Indication Error Type

1 flash every 5 sec. Retry Standby

1 flash every 1 sec. Flame Present Standby

Table 5: RED LED Indications of ERROR Codes (100% Lockout)

Flash Indication Error Type

1 flash No flame in trial time 100% Lockout

2 flashes Flame sense stuck 100% Lockout

3 flashes Valve relay circuit 100% Lockout

7 flashes Repetitive flame loss 100% Lockout

8 or 9 flashes Internal control 100% Lockout

Solid on Line voltage/Frequency Standby

Note: There is a one-second pause after each flash code.

Warning: Do not install the control in areas that can be exposed to dripping water,

steam cleaning, heavy dust, grease, or corrosive chemicals. If the controls can be

subjected to this type of environment, use a NEMA 4 rated enclosure to protect the

ignition control module.

If not properly protected from the above environment, the control will prematurely fail or

malfunction. Excessive high temperatures can damage the ignition control and cause

it to malfunction. Make sure the ambient temperature around the ignition does not

exceed the rated temperature for the control.

24 VAC Universal Direct Spark Gas Ignition Control

Part No. BASO-INS-C107UQRG, Rev. C www.baso.com

TROUBLESHOOTING GUIDE

1. No power up

•Faulty 24 VAC wiring

•Thermostat or transformer

•Faulty control

•Safety limits

2. Control LED is blinking RED

•Determine error code, refer to error codes (Table 5), also

refer to the troubleshooting flow chart in the installation

instructions

3. No spark during Trial for Ignition (TFI) time

•Faulty spark electrode wiring

•Spark gap too wide

•Faulty control

4. Burner does not light during trial for ignition time

•Faulty valve wiring

•Bad Gas Valve

•Faulty Control

5. Burner lights but gas valve turns off after TFI

•Weak flame, flame not in contact with the spark electrode of

flame sensor. Check that flame sensor tip is in the flame.

For proper sensing, the rod tip must be 3/8” (10mm) to 1/2”

(13mm) in the flame. See Figure 1.

•Dirty or corroded flame sensor

•Faulty flame sensor wiring

•Poor burner ground

Note: For more information on BASO ignitions and other products, plus

complete installation instructions, please visit us at www.baso.com.

Figure 1: Proper Flame Sensor Position

CORRECT FLAME TOO LOW FLAME TOO HIGH

24 VAC Universa Direct Spark Gas Ignition Control

Part No. BASO-INS-C107UQRG, Rev. C www.baso.com

FLAME CURRENT MEASUREMENT

Flame current of the device can be measured using a standard

microammeter by simply touching the meter leads to the 2 PIN labeled FC,

as shown in Figure 2.

•Flame current must be measured with flame lit and main gas

flowing

•Set meter to DC μAmp scale.

•Make sure meter leads are positioned correctly [+/-].

•Typical Flame Sense Current of 0.4 to 1.0 μAmp DC.

Figure 2: Microammeter Connection.

Important: Preventative maintenance programs are an important part of maintaining

optimum and safe function of you BASO Products. Any attempt to repair this assembly

voids the manufacturer's 2-year warranty. For a replacement control, contact the original

equipment manufacturer or nearest BASO Gas Products distributer.

450 East Horseshoe Road

PO Box 170

Watertown, WI 53094 www.baso.com

1-877-227-6427 (1-877-BASOGAS) Published in U.S.A.

BLACK (-) RED (+)

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