Barrus SHIRE 14 85 WB Manual de usuario

SHIRE WORK BOAT MANUAL

SHIRE 14 85 WB

SHIRE 14 130 WB

ISSUE 10

Please read in conjunction with

John Deere Operational Manual

PRM Gearbox Manual

optional:

VDO Travel Power Manual

Note there may be several optional extras, or alternative components, that might be

fitted to an engine that are not shown in this book.

Enter your engine identification details in the spaces provided above.

E. P. BARRUS LIMITED, Launton Road, Bicester, Oxfordshire. OX26 4UR

RDG603A11 - Issue 10 - Shire 14 85, 130 WB Owners Manual Page 2 of 52

Tel: 01869-363636 Fax: 01869-363610 www.barrus.co.uk

PLEASE NOTE:

This manual has been compiled to help you to operate your engine and its associated

parts with safety and pleasure. Please read it carefully and familiarise yourself with the

engine and its parts before operation.

E.P.Barrus reserve the right to change the specification of its products and manuals

without prior notice.

Depending upon the equipment specification of the engine and accessories fitted, there

may be discrepancies with the information presented in this handbook. No claims may

be pursued in this respect.

WARNING:

THIS MANUAL FORMS AN INTEGRAL PART OF THE ENGINE IT ACCOMPANIES,

IF A TRANSFER OF TITLE OCCURS, IT MUST ALWAYS BE HANDED OVER TO THE

NEW OWNER.

WARRANTY

This Limited Warranty provides coverage for three (3) years (or 2000 hours which ever

occurs first) for commercial users from the date of warranty registration. The repair or

replacement of parts, or the performance of service under this warranty, does not

extend the life of this warranty beyond its original expiry date.

PRM gearboxes are covered by a two (2) year warranty.

To ensure that you have been registered for your warranty, please ask your Boat-

Builder or Engine supplier to provide your portion of the registration form.

The Warranty will only apply if the following have been carried out:

1/ The Installation Check List in the Installation Section has been fully completed.

2/ The boat builder or engine installer has completed the Boat Builder Section on the

Service Record Card (located at the back of this manual) regarding hand over and

commissioning of boat.

3/ The registration form has been completed and returned to E.P Barrus.

Engine alternator, starter motor and electrical components are only covered by a one

(1) year warranty.

RDG603A11 - Issue 10 - Shire 14 85, 130 WB Owners Manual Page 3 of 52

CONDITIONS THAT MUST BE MET IN ORDER TO OBTAIN WARRANTY COVERAGE

Warranty coverage is only available from an authorised dealer in the country in which

the sale occurred. Routine maintenance outlined in the Owners Manual must be

performed using genuine parts in order to maintain warranty coverage. If the customer

performs maintenance, Barrus reserves the right to make future warranty coverage

possible only with proof of proper maintenance.

WARRANTY CLAIMS

Warranty claims shall be made by an authorised dealer or boat builder.

The dealer or boat builder will then arrange for the inspection and any necessary

repairs. If the repairs carried out are not covered by the warranty, purchaser shall pay

for all related labour and material, and any other expenses associated with that service.

WHAT IS NOT COVERED

This limited warranty does not cover routine maintenance items, adjustments, normal

wear and tear, damage caused by abnormal use, operation of the product in a manner

inconsistent with the recommended operation/duty cycle section of the Owners Manual,

accident, submersion, improper installation (proper installation specification and

techniques are set forth in the Operations and First time running sections in this

manual), use of an accessory or part not manufactured or sold by us, or alteration or

removal of parts. Expenses related to crane-out, launch, towing, storage, telephone,

rental, inconvenience, slip fees, insurance coverage, loan payments, loss of time, loss

of income, or any other types of accidental or consequential damages are not covered

by this warranty.

Failure to use John Deere approved oils and coolants will invalidate any warranty.

Engine electrical systems fitted with alternator boost charge systems or any other

electrical management systems other than those approved by Barrus are not covered

by warranty.

Engine and fuel equipment is not covered by warranty if bio-diesel is used in the fuel

system. Also if no type of water trap is incorporated into fuel system.

Damage due to rust or corrosion, submersion, or unreasonable exposure to the

environment, such as exposure to high humidity, rain fall, or seawater, or conditions

resulting in the freezing of cooling water are also not covered.

RDG603A11 - Issue 10 - Shire 14 85, 130 WB Owners Manual Page 4 of 52

Dirty Fuel:

Engines that do not operate correctly as a consequence of using fuel that is not of the

correct grade, or is contaminated with either dirt, water or biological growth, is not

covered by warranty. Also, any replacement parts that are required as a consequence

of using incorrect or contaminated fuel are also not covered by warranty. Engine Fuel

Injection equipment is only covered by warranty for the period of three years.

RDG603A11 - Issue 10 - Shire 14 85, 130 WB Owners Manual Page 5 of 52

Contents

SECTION 1 - SAFETY PRECAUTIONS .................................................................................... 7

1. General ...................................................................................................................... 7

2. Lifting ......................................................................................................................... 7

3. Rotating Shafts and Belts ........................................................................................... 7

4. Exhaust System ......................................................................................................... 8

5. Launching and Lifting Boats ....................................................................................... 8

6. Batteries..................................................................................................................... 9

SECTION 2 - ENGINE IDENTIFICATION ................................................................................ 10

SECTION 3 - INSTALLATION ................................................................................................. 11

1. Ventilation ................................................................................................................ 11

2. Engine Beds............................................................................................................. 11

3. Pressurised Water Header Tank .............................................................................. 11

4. Shaft Connection and Propeller selection................................................................. 13

5. Engine Anti-Vibration Mounts ................................................................................... 13

6. Engine Mount Installation ......................................................................................... 14

7. Engine Alignment ..................................................................................................... 15

8. Engine Inclination..................................................................................................... 16

9. Electrics ................................................................................................................... 16

10. Electrical Options ..................................................................................................... 17

11. Belt Replacement..................................................................................................... 18

12. Engine Oil ................................................................................................................ 19

13. Fuel.......................................................................................................................... 20

14. Coolant..................................................................................................................... 21

15. Calorifier (optional) ................................................................................................... 22

16. Control Cables ......................................................................................................... 22

17. Domestic Battery Bank (with optional Twin Alternator Engines)................................ 23

18. Control Panel ........................................................................................................... 24

19. Seawater Strainer..................................................................................................... 25

20. Exhaust System (Dry Exhaust)................................................................................. 25

21. Hydraulic Drive Transmissions ................................................................................. 28

22. Engine Start Battery ................................................................................................. 28

23. Installation Check list................................................................................................ 29

SECTION 4 –OPERATION ..................................................................................................... 30

1. Starting The Engine For The First Time.................................................................... 30

2. Starting Procedure ................................................................................................... 30

3. Stopping Procedure.................................................................................................. 31

4. Refuelling ................................................................................................................. 31

5. Diesel Fuel Additive.................................................................................................. 32

6. Exhaust Back Pressure ............................................................................................ 32

7. Shifting in and out of gear......................................................................................... 32

SECTION 5 - SERVICE PROCEDURE .................................................................................... 33

1. Engine Oil and Filter Change ................................................................................... 33

2. Air Filter Check & Change ........................................................................................ 34

3. Gearbox Oil Change................................................................................................. 34

4. Disposal of Oil and Related Items ............................................................................ 35

5. Primary Fuel Filter Water Drain ................................................................................ 36

6. Primary Fuel Filter Change....................................................................................... 37

7. Secondary Fuel Filter Change.................................................................................. 37

8. Fuel System Bleeding .............................................................................................. 37

RDG603A11 - Issue 10 - Shire 14 85, 130 WB Owners Manual Page 6 of 52

9. Cooling System ........................................................................................................ 38

10. Belt Adjustment (Twin Alternators) ........................................................................... 38

11. Belt Maintenance...................................................................................................... 39

12. Belt Replacement..................................................................................................... 40

13. Deluxe Panel Maintenance....................................................................................... 41

14. Sacrificial Anode Change ......................................................................................... 41

15. Raw Water Pump Impeller Change .......................................................................... 42

16. Engine Heat Exchanger Tube Stack Flushing. ......................................................... 42

17. Winterization of Seawater Cooling System. .............................................................. 42

SECTION 6 - SERVICE PARTS............................................................................................... 43

SECTION 7 - SERVICE SCHEDULE ....................................................................................... 44

SECTION 8 - WIRING DIAGRAMS.......................................................................................... 45

1. Engine Wiring Diagram, Shire 14 85/130 WB........................................................... 46

2. Deluxe Control Panel Wiring Diagram ...................................................................... 47

3. RDG20710111 - Deluxe Control Panel..................................................................... 48

4. 5kW VDO Travel Power System............................................................................... 48

SECTION 9 –AFTERLIFE RECYCLING ................................................................................. 49

SECTION 10 - DEALER LIST .................................................................................................. 50

SERVICE RECORD CARD...................................................................................................... 52

RDG603A11 - Issue 10 - Shire 14 85, 130 WB Owners Manual Page 7 of 52

SECTION 1 - Safety Precautions

1. General

It is the responsibility of the installer/operator to ensure that the finished installation

complies with the relevant health & safety requirements and or any other legislative

requirements before commissioning.

Ensure that the engine battery isolator switch is in the off position and the key removed

from the control panel before carrying out any maintenance or repairs.

Ensure that all installations and boat alterations comply with any appropriate local,

regional, national or international regulations. When installing new propulsion systems

(that are not identical to the original ones) into existing craft, a new vessel Post

Construction Assessment will be required, and carried out by an independent notified

body.

2. Lifting

DANGER: CRUSH HAZARD!

NEVER STAND UNDER A HOISTED ENGINE. IF THE HOIST MECHANISM FAILS,

THE ENGINE WILL FALL ON YOU, CAUSING SERIOUS INJURY OR DEATH.

The lifting points supplied with the engine are for lifting the engine/gearbox only. A

suitable spreader bar must be employed to prevent over-stressing either bracket during

any lift.

3. Rotating Shafts and Belts

WARNING:

SEVERE HAZARD! KEEP HANDS AND OTHER BODY PARTS AWAY FROM

MOVING/ROTATING PARTS. WEAR TIGHT FITTING CLOTHING AND KEEP YOUR

HAIR SHORT OR TIE BACK. REMOVE ALL JEWELLERY BEFORE COMMENCING

WORK. CHECK BEFORE STARTING THE ENGINE THAT ANY TOOLS OR RAGS

USED DURING MAINTENANCE HAVE BEEN REMOVED FROM THE AREA.

The engine and its accessories are not intended to be put into operation until it is

integrated into the boat as a whole. No person should be in the engine compartment

whilst the engine is running.

RDG603A11 - Issue 10 - Shire 14 85, 130 WB Owners Manual Page 8 of 52

4. Exhaust System

WARNING:

EXHAUST HAZARD! NEVER OPERATE ENGINE IN A BOATS ENGINE BAY

WITHOUT PROPER VENTILATION. NEVER BLOCK VENTS OR OTHER MEANS OF

VENTILATION. ALL COMBUSTION ENGINES CREATE CARBON MONOXIDE GAS

DURING OPERATION. ACCUMULATION OF THIS GAS COULD CAUSE ILLNESS OR

EVEN DEATH.

WARNING:

BURN HAZARD! WAIT UNTIL THE EXHAUST COOLS BEFORE YOU TOUCH IT.

Exhaust gases may have temperatures as high as 650oc and contain elements which

are harmful if ingested. It is therefore essential that exhaust systems are gas tight and

lagged to prevent accidental burning.

5. Launching and Lifting Boats

Care must be taken when launching or craning new boats into or out of the waterway,

so that water does not enter the engine via the exhaust system or air vents. It is

recommended that these are blocked temporarily whilst undertaking this procedure.

RDG603A11 - Issue 10 - Shire 14 85, 130 WB Owners Manual Page 9 of 52

6. Batteries

DANGER:

EXPLOSIVE GASES

EXPLOSION HAZARD! NEVER SHORT OUT THE BATTERY TERMINALS,

INCLUDING WHEN CHECKING THE REMAINING BATTERY CHARGE THIS WILL

RESULT IN A SPARK AND MAY CAUSE AN EXPLOSION OR FIRE.

WARNING:

BURN HAZARD! BATTERIES CONTAIN SULPHURIC ACID. NEVER ALLOW

BATTERY FLUID TO COME IN CONTACT WITH SKIN, EYES OR CLOTHING.

SEVERE BURNS COULD RESULT. MAKE SURE THE CORRECT PERSONAL

PROTECTION EQUIPMENT IS WORN.

•Batteries can produce explosive gases, keep sparks and flames away from the

battery.

NO SMOKING

•Batteries contain sulphuric acid; if splashed on skin or eyes, flush well with water

and seek medical advice.

•Keep the battery tops and battery compartment ventilated at all times.

•If disconnecting the battery; remove the earth lead FIRST; and re-connect it last.

•If charging the battery; ensure that the charger is switched off before connecting and

disconnecting.

•Do not tip the battery on its side.

•Please see label on battery or manufacturer’s instructions for specific information.

RDG603A11 - Issue 10 - Shire 14 85, 130 WB Owners Manual Page 10 of 52

SECTION 2 - Engine Identification

Please quote the engine identification number during any enquiry or when ordering

spare parts.

This is found engraved into the brass plate, on top of the engine rocker cover and

stamped to the crankcase above the starter motor.

An example of the engine identification plate is as follows:

Figure 2-1: Engine Identification Badge

Note: There are a number of optional extras that may be fitted to an engine for

particular customer’s engine that are not listed here.

A list of common item service part numbers can be found in Shire service parts, in

Section 6 Service Parts.

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