Barrus SHIRE 14 70 WB Manual de usuario

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SHIRE WORK BOAT MANUAL

SHIRE 14 70 WB

SHIRE 14 85 WB

SHIRE 14 130 WB

Please read in conjunction with either

Yanmar or John Deere Operational Manual

&

PRM Gearbox Manual

optional:

VDO Travel Power Manual

Note there may be several optional extras, or alternative components, that might be

fitted to an engine that are not shown in this book.

Enter your engine identification details in the spaces provided above.

E. P. BARRUS LIMITED, Launton Road, Bicester, Oxfordshire. OX26 4UR

Tel: 01869-363636 Fax: 01869-363610 www.barrus.co.uk

RDG603A11 - Issue 8 - Shire 14 70, 85 & 130 WB Owners Manual Page 2 of 50

Declaration of Conformity for Recreational Craft Propulsion

Engine with the requirements of Directive 94/25/EC as amended

by 2003/44/EC.

Name of Engine Manufacturer: Yanmar Co Ltd.

Address: Yanmar Europe B.V, Brugplein 11, 1332 BS Almere-de Vaart, Netherlands.

Name of Authorised Representative: E.P.Barrus Ltd

Address: E.P.Barrus Ltd, Launton Road, Bicester, Oxon, OX26 4UR, England

Engine type approved according to: Stage II of Directive 97/68/EC, 88/77/EC

Description of Engine(s) and Essential Requirements

Engine Type: Inboard Engine Fuel Type: Diesel

Combustion Cycle: 4 Stroke

Identification of Engine(s) covered by this Declaration of Conformity

Engine Model

Engine Type

Engine Family code

Type Approval Certificate Number

Shire 70 WB

4 TNV 98 NSA

YD3300DNMGEC

e13*97/68GA*2001/63*0545*11

Essential Requirements

Standards

Other normative

document/method.

Technical

file

Specify in more detail

*= Mandatory standard.

Annex 1.B- Exhaust Emissions

B.1 Engine Identification

B.2 Exhaust emission

requirements

*

* EN ISO 8178- 1:1996

B.3 Durability

B.4 Owners Manual

Annex 1. C- Noise Emissions

See Declaration of Conformity of the craft in which the engine(s) has(have) been installed

This declaration of conformity is issued under the sole responsibility of the manufacturer. I declare on

behalf of the engine manufacturer that the engine(s) [is (are) in conformity with the type(s) for which

above mentioned EC type-examination or type approval certificate(s) has (have) been issued and]1will

meet the exhaust emission requirements of Directive 94/25/EC as amended by Directive 2003/44/EC

when installed in a recreational craft, in accordance with the engine manufacturer’s supplied instructions

and that this (these) engine(s) must not be put into service until the recreational craft which it is (they are)

to be installed has been declared in conformity with the relevant provisions of the above mentioned

Directives.

Tim Hart

Sales Director

Signed: Bicester, UK

RDG603A11 - Issue 8 - Shire 14 70, 85 & 130 WB Owners Manual Page 3 of 50

Declaration of Conformity for Recreational Craft Propulsion

Engine with the requirements of Directive 94/25/EC as amended

by 2003/44/EC.

Name of Engine Manufacturer: John Deere Power Systems

Address: Usine de Saran, B.P. 11013, 45401 Fleury-les-Aubrais Cedex, France

Name of Authorised Representative: E.P.Barrus Ltd

Address: E.P.Barrus Ltd, Launton Road, Bicester, Oxon, OX26 4UR, England

Engine type approved according to: Stage II of Directive 97/68/EC, 88/77/EC

Description of Engine(s) and Essential Requirements

Engine Type: Inboard Engine Fuel Type: Diesel

Combustion Cycle: 4 Stroke

Identification of Engine(s) covered by this Declaration of Conformity

Engine Model

Engine Type

Engine Family code

Type Approval Certificate Number

Shire 85 WB

4045DF270BME

5JDXL04.5076

e11*97/68GA*2002/88*0219*00

Essential Requirements

Standards

Other normative

document/method.

Technical

file

Specify in more detail

*= Mandatory standard.

Annex 1.B- Exhaust Emissions

B.1 Engine Identification

B.2 Exhaust emission

requirements

*

* EN ISO 8178- 1:1996

B.3 Durability

B.4 Owners Manual

Annex 1. C- Noise Emissions

See Declaration of Conformity of the craft in which the engine(s) has(have) been installed

This declaration of conformity is issued under the sole responsibility of the manufacturer. I declare on

behalf of the engine manufacturer that the engine(s) [is (are) in conformity with the type(s) for which

above mentioned EC type-examination or type approval certificate(s) has (have) been issued and]1will

meet the exhaust emission requirements of Directive 94/25/EC as amended by Directive 2003/44/EC

when installed in a recreational craft, in accordance with the engine manufacturer’s supplied instructions

and that this (these) engine(s) must not be put into service until the recreational craft which it is (they are)

to be installed has been declared in conformity with the relevant provisions of the above mentioned

Directives.

Tim Hart

Sales Director

Signed: Bicester, UK

RDG603A11 - Issue 8 - Shire 14 70, 85 & 130 WB Owners Manual Page 4 of 50

PLEASE NOTE:

This manual has been compiled to help you to operate your engine and its associated

parts with safety and pleasure. Please read it carefully and familiarise yourself with the

engine and its parts before operation.

E.P.Barrus reserve the right to change the specification of its products and manuals

without prior notice.

Depending upon the equipment specification of the engine and accessories fitted, there

may be discrepancies with the information presented in this handbook. No claims may

be pursued in this respect.

WARNING:

THIS MANUAL FORMS AN INTEGRAL PART OF THE ENGINE IT ACCOMPANIES, IF

A TRANSFER OF TITLE OCCURS, IT MUST ALWAYS BE HANDED OVER TO THE

NEW OWNER.

WARRANTY

This Limited Warranty provides coverage for three (3) years (or 2000 hours which ever

occurs first) for commercial users from the date of warranty registration. The repair or

replacement of parts, or the performance of service under this warranty, does not

extend the life of this warranty beyond its original expiry date.

PRM gearboxes are covered by a two (2) year warranty.

To ensure that you have been registered for your warranty, please ask your Boat-

Builder or Engine supplier to provide your portion of the registration form.

The Warranty will only apply if the following have been carried out:

1/ The Installation Check List in the Installation Section has been fully completed.

2/ The boat builder or engine installer has completed the Boat Builder Section on the

Service Record Card (located at the back of this manual) regarding hand over and

commissioning of boat.

.

3/ The registration form has been completed and returned to E.P Barrus.

Engine alternator, starter motor and electrical components are only covered by a one

(1) year warranty.

RDG603A11 - Issue 8 - Shire 14 70, 85 & 130 WB Owners Manual Page 5 of 50

CONDITIONS THAT MUST BE MET IN ORDER TO OBTAIN WARRANTY

COVERAGE

Warranty coverage is only available from an authorised dealer in the country in which

the sale occurred. Routine maintenance outlined in the Owners Manual must be

performed using genuine parts in order to maintain warranty coverage. If the customer

performs maintenance, Barrus reserves the right to make future warranty coverage

possible only with proof of proper maintenance.

WARRANTY CLAIMS

Warranty claims shall be made by an authorised dealer or boat builder.

The dealer or boat builder will then arrange for the inspection and any necessary

repairs. If the repairs carried out are not covered by the warranty, purchaser shall pay

for all related labour and material, and any other expenses associated with that service.

WHAT IS NOT COVERED

This limited warranty does not cover routine maintenance items, adjustments, normal

wear and tear, damage caused by abnormal use, operation of the product in a manner

inconsistent with the recommended operation/duty cycle section of the Owners Manual,

accident, submersion, improper installation (proper installation specification and

techniques are set forth in the Operations and First time running sections in this

manual), use of an accessory or part not manufactured or sold by us, or alteration or

removal of parts. Expenses related to crane-out, launch, towing, storage, telephone,

rental, inconvenience, slip fees, insurance coverage, loan payments, loss of time, loss

of income, or any other types of accidental or consequential damages are not covered

by this warranty.

Failure to use John Deere approved oils and coolants will invalidate any warranty (Shire

90).

Engine electrical systems fitted with alternator boost charge systems or any other

electrical management systems other than those approved by Barrus are not covered

by warranty.

Engine and fuel equipment is not covered by warranty if bio-diesel is used in the fuel

system. Also if no type of water trap is incorporated into fuel system.

Damage due to rust or corrosion, submersion, or unreasonable exposure to the

environment, such as exposure to high humidity, rain fall, or seawater, or conditions

resulting in the freezing of cooling water are also not covered.

RDG603A11 - Issue 8 - Shire 14 70, 85 & 130 WB Owners Manual Page 6 of 50

Contents

SECTION 1 - SAFETY PRECAUTIONS...................................................................................................... 8

1. General....................................................................................................................................... 8

2. Lifting.......................................................................................................................................... 8

3. Rotating Shafts and Belts........................................................................................................... 8

4. Exhaust System.......................................................................................................................... 8

5. Launching and Lifting Boats....................................................................................................... 8

6. Batteries ..................................................................................................................................... 8

SECTION 2 - ENGINE IDENTIFICATION.................................................................................................. 10

SECTION 3 - INSTALLATION................................................................................................................... 11

1. Ventilation................................................................................................................................. 11

2. Engine Beds............................................................................................................................. 11

3. Pressurised Water Header Tank.............................................................................................. 11

4. Shaft Connection and Propeller selection................................................................................ 13

5. Engine Anti-Vibration Mounts................................................................................................... 13

6. Engine Mount Installation......................................................................................................... 14

7. Engine Alignment ..................................................................................................................... 16

8. Electrics.................................................................................................................................... 17

9. Electrical Options...................................................................................................................... 18

10. Engine Oil................................................................................................................................. 19

11. Fuel........................................................................................................................................... 19

12. Coolant..................................................................................................................................... 20

13. Calorifier (optional)................................................................................................................... 20

14. Control Cables.......................................................................................................................... 21

15. Domestic Battery Bank (with optional Twin Alternator Engines).............................................. 21

16. Control Panel............................................................................................................................ 22

17. Seawater Strainer..................................................................................................................... 23

16. Exhaust System........................................................................................................................ 23

17. Hydraulic Drive Transmissions................................................................................................. 24

18. Hydraulic Pump Drive (Shire 70).............................................................................................. 24

19. Installation Check list................................................................................................................ 25

SECTION 4 - OPERATION........................................................................................................................ 26

1. Starting The Engine For The First Time................................................................................... 26

2. Starting Procedure ................................................................................................................... 26

3. Stopping Procedure.................................................................................................................. 26

4. Refuelling.................................................................................................................................. 26

5. Diesel Fuel Additive.................................................................................................................. 27

6. Exhaust Back Pressure............................................................................................................ 27

SECTION 5 - SERVICE PROCEDURE ..................................................................................................... 28

1. Engine Oil and Filter Change................................................................................................... 28

2. Air Filter Check & Change........................................................................................................ 29

3. Gearbox Oil Change................................................................................................................. 29

4. Disposal of Oil and Related Items............................................................................................ 30

5. Primary Fuel Filter Water Drain................................................................................................ 30

6. Primary Fuel Filter Change ...................................................................................................... 31

7. Secondary Fuel Filter Change.................................................................................................. 31

8. Fuel System Bleeding .............................................................................................................. 32

9. Cooling System ........................................................................................................................ 32

10. Belt Adjustment ........................................................................................................................ 32

11. Belt Maintenance...................................................................................................................... 33

12. Belt Replacement..................................................................................................................... 33

13. Deluxe Panel Maintenance ...................................................................................................... 34

14. Sacrificial Anode Change......................................................................................................... 35

15. Raw Water Pump Impeller Change.......................................................................................... 35

16. Engine Heat Exchanger Tube Stack Flushing. ........................................................................ 35

RDG603A11 - Issue 8 - Shire 14 70, 85 & 130 WB Owners Manual Page 7 of 50

17. Winterization of Seawater Cooling System.............................................................................. 36

SECTION 6 - SERVICE PARTS ................................................................................................................ 37

SECTION 7 - SERVICE SCHEDULE......................................................................................................... 39

SECTION 8 - WIRING DIAGRAMS ........................................................................................................... 41

1. Engine Wiring Diagram Shire 70 WB....................................................................................... 41

2. Engine Wiring Diagram, Shire 85/130 WB............................................................................... 42

3. Deluxe Control Panel Wiring Diagram...................................................................................... 43

4. RDG20710111 - Deluxe Control Panel.................................................................................... 44

5. VDO 8kW Wiring diagram and overall dimensions .................................................................. 45

6. 5kW VDO Travel Power System.............................................................................................. 46

SECTION 9 –AFTERLIFE RECYCLING .................................................................................................. 47

SECTION 10 - DEALER LIST.................................................................................................................... 48

SERVICE RECORD CARD........................................................................................................................ 50

RDG603A11 - Issue 8 - Shire 14 70, 85 & 130 WB Owners Manual Page 8 of 50

SECTION 1 - Safety Precautions

1. General

It is the responsibility of the installer/operator to ensure that the finished installation

complies with the relevant health & safety requirements and the recreational craft

directive before commissioning.

Ensure that the engine battery isolator switch is in the off position and the key removed

from the control panel before carrying out any maintenance or repairs.

2. Lifting

The lifting points supplied with the engine are for lifting the engine/gearbox only. A

suitable spreader bar must be employed to prevent over-stressing either bracket during

any lift.

3. Rotating Shafts and Belts

The engine and its accessories are not intended to be put into operation until it is

integrated into the boat as a whole. No person should be in the engine compartment

whilst the engine is running.

4. Exhaust System

Exhaust gases may have temperatures as high as 650oc and contain elements which

are harmful if ingested. It is therefore essential that exhaust systems are gas tight and

lagged to prevent accidental burning.

5. Launching and Lifting Boats

Care must be taken when launching or craning new boats into or out of the waterway,

so that water does not enter the engine via the exhaust system or air vents. It is

recommended that these are blocked temporarily whilst undertaking this procedure.

6. Batteries

WARNING:

EXPLOSIVE GASES / SULPHURIC ACID

•Batteries can produce explosive gases, keep sparks and flames away from the

battery. NO SMOKING.

•Batteries contain sulphuric acid; if splashed on skin or eyes, flush well with water

and seek medical advice.

•Keep the battery tops and battery compartment ventilated at all times.

RDG603A11 - Issue 8 - Shire 14 70, 85 & 130 WB Owners Manual Page 9 of 50

•If disconnecting the battery; remove the earth lead FIRST; and re-connect it last.

•If charging the battery; ensure that the charger is switched off before connecting and

disconnecting.

•Do not tip the battery on its side.

•Please see label on battery or manufacturer’s instructions for specific information.

RDG603A11 - Issue 8 - Shire 14 70, 85 & 130 WB Owners Manual Page 10 of 50

SECTION 2 - Engine Identification

Please quote the engine identification number during any enquiry or when ordering

spare parts.

This is found engraved into the brass plate, on top of the engine rocker cover and

stamped to the crankcase above the starter motor.

An example of the engine identification plate is as follows:

Figure 2-1: Engine Identification Badge

Note: There are a number of optional extras that may be fitted to an engine for particular

customer’s engine that are not listed here.

A list of common item service part numbers can be found in Shire service parts, in

Section 6.