Bannon 57023 Manual de usuario

READ & SAVE THESE INSTRUCTIONS
2000-Lb. Telescoping GantryCrane
Owner’s Manual
WARNING: Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item #57023

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Thank you very much for choosing a Bannon™product!
For future reference, please complete the owner’s record below:
Serial Number/Lot Date Code: ________________________________
Purchase Date: ____________________________________________
Save the receipt, warranty, and this manual. It is important that you read
the entire manual to become familiar with this product before you begin
using it.
This gantry crane is designed for certain applications only. Northern Tool
and Equipment is not responsible for issues arising from modification or
improper use of this product such as an application for which it was not
designed. We strongly recommend that this product not be modified
and/or used for any application other than that for which it was designed.
For technical questions, please call 1-800-222-5381.

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Table of Contents
Intended Use..........................................................................................................................................4
Packaging Contents..............................................................................................................................4
Technical Specifications......................................................................................................................4
Important Safety Information...............................................................................................................4
Specific Operation Warnings...............................................................................................................6
Main Parts of Telescoping Crane ........................................................................................................6
Assembly Instructions..........................................................................................................................7
Before Each Use..................................................................................................................................14
Operating Instructions........................................................................................................................16
After Each Use.....................................................................................................................................17
Maintenance ........................................................................................................................................17
Troubleshooting..................................................................................................................................19
Parts Diagram......................................................................................................................................20
Parts List..............................................................................................................................................21
Replacement Parts..............................................................................................................................21
Limited Warranty.................................................................................................................................22

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Intended Use
Bannon’s 2000-Lb. Telescoping Gantry Crane allows one operator to hoist heavy items easily. It’s
designed for use with a trolley hoist (not included). This crane features an I-beam that adjusts from
99" to 148"H with 9 positive stops to provide a sturdy overhead lift point for lifting car engines, heavy
machinery, and other equipment. The easy crank handle allows for raising and lowering without
difficulty. It rolls smoothly on 5" ball bearing casters (2 locking).
Packaging Contents
Part A (2)
Part B
Rod (1)
Other parts
I-Beam (1)
Technical Specifications
Property
Specification
Load Capacity (lb.)
2,000
I-Beam Length (ft.)
7 7/8
I-Beam to Ground (in.)
99 ½ to 148 H
I-Beam H x W (in.)
4 3/4 x 3
Crane L x W (in.)
94 x 58
Product Weight (lb.)
490
Material
Heavy-duty, All Steel Construction
Important Safety Information
⚠WARNING
Read and understand all instructions. Failure to follow all instructions may result in serious injury
or property damage.
The warnings, cautions, and instructions in this manual cannot cover all possible conditions or
situations that could occur. Exercise common sense and caution when using this tool. Always be
aware of the environment and ensure that the tool is used in a safe and responsible manner.
Do not allow persons to operate or assemble the product until they have read this manual and
have developed a thorough understanding of how it works.
Do not modify this product in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the product. There are specific applications for which the product
was designed.
Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger
industrial equipment. There are certain applications for which this equipment was designed. This
product will be safer and do a better job at the capacity for which it was intended. DO NOT use

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this equipment for a purpose for which it was not intended.
Industrial or commercial applications must follow OSHA requirements.
⚠WARNING
WORK AREA SAFETY
Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.
Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas
may put you dangerously close to cutting tools and rotating parts.
Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the presence
of flammable liquids, gases, or dust. The product can create sparks, which may ignite the
flammable liquids, gases, or dust.
Keep children and bystanders away from the work area while operating the tool. Do not allow
children to handle the product.
Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your
work area. Some of these hazards may be hidden from your view and may cause personal injury
and/or property damage if contacted.
⚠WARNING
PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use
the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating the tool may result in serious personal injury.
Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving
parts. Air vents on the tool often cover moving parts and should be avoided.
Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety
goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in
dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems,
and hearing protection when appropriate. This applies to all persons in the work area.
Do not overreach. Keep proper footing and balance at all times.
⚠CAUTION
CRANE USE AND CARE
Do not force the crane. Products are safer and do a better job when used in the manner for which
they are designed. Plan your work, and use the correct product for the job.
Check for damaged parts before each use. Carefully check that the product will operate properly
and perform its intended function. Replace damaged or worn parts immediately. Never operate the
product with a damaged part.

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Store the product when it is not in use. Store it in a dry, secure place out of the reach of children.
Inspect the tool for good working condition prior to storage and before re-use.
Use only accessories that are recommended by the manufacturer for use with your product.
Accessories that may be suitable for one product may create a risk of injury when used with
another tool. Never use an accessory that has a lower operating speed or operating pressure than
the tool itself.
Specific Operation Warnings
⚠WARNING
To prevent serious injury or property damage, read and understand the owner’s manual before
use.
Do not exceed the rated load capacity.
Operate on a hard, level surface.
Do not operate crane if the beam is not level.
Be sure the trolley stoppers have been fixed to both ends of the beam.
Ensure the load is centered before lifting.
Do not use to lift people or animals.
Keep persons and property clear from under the load.
Do not leave loads suspended when the gantry crane is unattended.
Do not allow the load to swing or roll against the support members.
Inspect the crane for damaged parts and loose bolts before each use.
Do not use the crane if there are damaged parts. Replace damaged parts before continuing use.
Do not adjust height or disassemble crane while loaded.
Secure trolley and hoist in the center of the beam when adjusting height.
Do not push or pull crane with a forklift or other vehicle.
Never push the load when trying to move the crane.
When moving crane while loaded, keep the load close as close to the floor as possible and
position the load in the center of the beam.
Do not anchor the legs to the floor.
Secure the trolley and hoist in the center of the beam when adjusting the height.
Main Parts of Telescoping Crane
Reference
Subassembly
1
Post Insert
2
Post Sleeve
3
Post Sleeve
4
Base

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Reference
Subassembly
5
I-Beam
6
Post Support
7
Gear Box
8
Swivel Caster
9
Locking Swivel Caster
10
Rod
Assembly Instructions
⚠WARNING
TO PREVENT SERIOUS INJURY AND DEATH: Wear ANSI Z87.1 compliant safety goggles, hard
hat, heavy-duty work gloves, and steel-toed work boots during assembly and operation.
The correct bolts must be used during assembly. If any doubts arise regarding proper assembly,
contact Northern Tool + Equipment before use.
Attaching Posts to I-Beam
Hardware-8 each:
(29) Beam Bolt M12 x 40 (19) Washer M12 (16C) Nut M12
1. Lay the I-beam (04) on the ground. Lay the left and right post assemblies on the ground so
pulleys and cables are facing out.
2. Attach the left post assembly to the I-beam, using four beam bolts(29), washers(19), and
nuts(16C).
3. Tighten the connections securely.

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4. Repeat for right post assembly.
Attaching Casters to Bases
Hardware-16 each:
(11)Caster Bolt M10 x 25 (13C) Nut M10
1. Attach one swivel caster (09C) to one end of base (03) using four sets of caster bolts (11),and
nuts (13C).
2. Attach one locking swivel caster (09DC) to the other end of the base (03) using four sets of
caster bolts (11)and nuts (13C).

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3. Tighten the connections securely.
4. Repeatfor the other base, making sure that the sleeves are to the outside and thelocking swivel
casters are on the same end.

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5. Apply grease to each caster bearing.
Attaching Base Assemblies to Post Assemblies
Hardware-8 each:
(17) Post Bolt M12 x 110 (19) Washer M12 (16C) Nut M12
1. Using helpers, raise base plate ends of the post assemblies onto sawhorses or other suitable
means of support.
2. Attach the left base assembly to the left post assembly by inserting the tube into the sleeve and
using four sets of post bolts (17), washers (19), and nuts (16C).
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