Banner A-GAGE High-Resolution MINI-ARRAY MAHE6A Manual de usuario

High-Resolution MINI-ARRAY Features

• Excelsathigh-speed,preciseprocess

monitoringandinspectionapplications

• Acomprehensivecombinationofscanning

modesandoutputs:

 –10measurement(“ScanAnalysis”)modes

 –3scanningmethods

 –Beamblanking

 –Selectablecontinuous,gatedorhost-

controlledscaninitiation

 –Programmablehysteresisforhighandlow

limits

 –Serialcommunicationoptions

• Storablescanningprogramseliminate

reprogrammingforrepeatedapplications

• Non-volatilememorystoresalignment

settings

• AllmodelswithbothAnalogandDiscrete

outputs

• AnalogoutputNullsetting

• Lowcost,comparedwithsimilarsystems

• Precisionsensorshavea380mmto1.8m

(15"to6')workingrange

• Widefieldofview,easilyaligned

• Alignmentroutineequalizesgainofeach

beamforreliable2.5mm(0.10")object

detectionthroughoutthearray

• HostcomputerorPLCmaybeusedtoinitiate

scansand/orprocessscandata

• Uniqueaddressesforupto15control

modulesononeEIA-485PartyLine

A-GAGE®High-Resolution MINI-ARRAY®Instruction Manual

For controllers with 2 analog and 2 discrete outputs

Printed.in.USA. 04/12 P/N 64118 rev.C

971410thAvenueNorth•Minneapolis,MN55441

Phone:763.544.3164• Fax:763.544.3213

Email:[email protected]

WARNING . . .

Not To Be Used for Personnel Protection

ThesesensorsdoNOTincludetheself-checkingredundant

circuitrynecessarytoallowtheiruseinpersonnelsafetyapplications.A

sensorfailureormalfunctioncancauseeitheranenergizedorde-energized

outputcondition.ConsultyourcurrentBannerSafetyProductscatalogfor

safetyproductswhichmeetOSHA,ANSIandIECstandardsforpersonnel

protection.

P/N64118rev.B

Banner Engineering Corp. •Minneapolis,U.S.A.

www.bannerengineering.com•Tel:763.544.3164

Banner Engineering Corp. •Minneapolis,U.S.A.

www.bannerengineering.com•Tel:763.544.3164 P/N64118rev.B

Table of Contents

Banner Engineering Corp. •Minneapolis,U.S.A.

www.bannerengineering.com•Tel:763.544.3164

1.System Description........................................... 4

 1.1 SystemComponents ..............................................4

 1.2 SystemFeatures.................................................6

 1.3 TypicalApplications...............................................7

2.Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

 2.1 EmitterandReceiverSpecifications..................................8

 2.2 ControlModuleSpecifications......................................10

3.Installation and Mechanical Alignment ............................ 12

3.1 EmitterandReceiverMounting .....................................12

 3.2 ControlModuleMounting........................................13

 3.3 Hookups ......................................................14

  3.3.1 EmitterandReceiverHookups..................................15

  3.3.2 Inputs .....................................................15

  3.3.3 Outputs....................................................15

4.Software Installation......................................... 16



  

5. Control Module Configuration .................................. 17

5.1 CommunicationsSetup ...........................................17

  5.1.1 PingRoutine................................................17

  5.1.2 FactorySettings .............................................18

 5.2 SystemAlignment..............................................18

  5.2.1 Push-buttonAlignmentRoutine................................18

  5.2.2 SoftwareAlignmentRoutine...................................19

  5.2.3 Blanking..................................................20

 5.3 ProgrammingControlModuleResponse .............................21

  5.3.1 SelectedControllerandSerialConnection.........................23

  5.3.2 ControlModeSelection.......................................23

  5.3.3 ScanningMethod ............................................24

  5.3.4 ScanAnalysisModeSelection ..................................26

  5.3.5 AnalogOutputConfiguration(AnalysisModeAssignment)............26

  5.3.6 ZeroValue.................................................27

  5.3.7 DiscreteOutputConfiguration(AnalysisModeAssignment)...........28

 5.4 SerialCommunicationwithaHostController ..........................29

  5.4.1 SerialDataTransmission......................................29

  5.4.2 TransmissionType ...........................................29

  5.4.3 SerialOptions...............................................30

 5.5 TransferofPSFtotheControlModule...............................30

  5.5.1 SavingandRecallingPSFFiles.................................31

  5.5.2 PSFOutputAnalysis..........................................31

  5.5.3 QuitandExit................................................31

6.System Diagnostics ......................................... 32

 6.1 DiagnosticsIndicators ............................................32

 6.2 DiagnosticsRoutine..............................................33

Appendix A: Data Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

 A.1 HostModeCommandString.......................................34

 A.2 SerialDataFormatandHeaderString ................................34

  A.2.1 ASCIIFormatDataTransmission ................................35

  A.2.2 BinaryFormatDataTransmission...............................35

 A.3 MaxMeasureModeCommandString................................36



Appendix B: Glossary .......................................... 38

P/N64118rev.B

System Description

Banner Engineering Corp. •Minneapolis,U.S.A.

www.bannerengineering.com•Tel:763.544.3164

1. System Description

TheA-GAGE®High-ResolutionMINI-ARRAY®measuringlightscreenisidealfor

applicationssuchason-the-flyproductsizingandprofiling,edge-guidingandcenter-

guiding,looptensioningcontrol,holedetection,partscountingandsimilaruses.

1.1 System Components

AtypicalA-GAGEHigh-ResolutionMINI-ARRAYSystemhasfivecomponents:ahigh-

resolutionemitter/receiverpair,eachwithquick-disconnect(QD)connectors;oneof

fourcompactcontrolmodules;andquick-disconnectcablestoconnectthem.Software

isincludedtointerfaceanyPC-compatiblecomputer(runningWindows®X, Vista,

or 7)withthecontrolmoduleforSystemconfiguration.AhostcomputerorPLCmay

beusedtocontroland/orreceiveinputfromtheSystem.

Sensorsareavailablein12arraylengthsfrom163mmto1951mm(6.4"to76.8"),in

163mm(6.4")increments,aslistedinthetableonpage5.Theemitterhastwo

columnsofinfraredLEDsspaced5mm(0.2")apart.Thecolumnsareseparatedby

7.5mm(0.3")andarestaggeredfromeachotherby2.5mm(0.1").Thereceiveris

configuredoppositetotheemitter,withtheidenticallengthandbeamspacing.This

high-resolutionsensorpairiscapableofdetectinga12.7-mmlongby2.54-mm

diameter(0.5"by0.1"dia.)cylindricalrod(heldperpendiculartothesensor).The

sensorshaveawidefieldofviewandareeasilyaligned,withaworkingrangeof

380mmto1.8m(15"to6').

Eachofthefourversatilemicrocontroller-basedcontrolmodulesareconfiguredusing

aPC-compatiblecomputerrunningWindows XP, Vista, or 7,andthesupplied

software,viathebuilt-inRS-232interface.

Banner Engineering Corp. •Minneapolis,U.S.A.

www.bannerengineering.com•Tel:763.544.3164 P/N64118rev.B

System Description

Emitter/Receiver

Model

MAHE64AEmitter

MAHR64AReceiver 1626mm(64.0")

MAHE6AEmitter

MAHR6A Receiver

MAHE77AEmitter

MAHR77AReceiver 1951mm(76.8")

MAHE13A Emitter

MAHR13A Receiver

MAHE19A Emitter

MAHR19A Receiver

MAHE26A Emitter

MAHR26AReceiver

MAHE32A Emitter

MAHR32AReceiver

MAHE38AEmitter

MAHR38A Receiver

MAHE45AEmitter

MAHR45AReceiver

MAHE51AEmitter

MAHR51AReceiver

MAHE58AEmitter

MAHR58AReceiver

MAHE70AEmitter

MAHR70AReceiver

Array Length Y*

163mm(6.4")

325mm(12.8")

488mm(19.2")

650mm(25.6")

813mm(32.0")

975mm(38.4")

1138mm(44.8")

1300mm(51.2")

1463mm(57.6")

1788mm(70.4")

640

768

Total

Beams

128

192

256

320

384

448

512

576

704

Emitter and Receiver Models

Cables

Configure and monitor the

System with the supplied

software and any

PC-compatible computer

(running Windows®XP,

Vista, or 7), via an RS-232

cable.

High-Resolution

Receiver

High-Resolution Emitter

DIN-

Rail Mountable

Control Module

Figure 1-1. A-GAGE High-Resolution MINI-ARRAY System components

Banner Engineering Corp. •Minneapolis,U.S.A.

www.bannerengineering.com•Tel:763.544.3164

Controller

Model

Solid-State

Discrete Outputs

Analog

Outputs

MAHCVP-1 2PNP (2)0-10VSourcing

MAHCVN-1 2NPN (2)0-10VSourcing

MAHCIP-1 2PNP (2)4-20mASinking

MAHCIN-1 2NPN (2)4-20mASinking

Quick-Disconnect Cables

Communication Cables

Cable

Model Description

Sensor Cables

QDC-515C 4.6m(15')Cable,straightQDconnector

QDC-525C 7.6m(25')Cable,straightQDconnector

QDC-550C 15.2m(50')Cable,straightQDconnector

Communication Cables

MASC 2m(6.5')DB9,straightRS-232cable

Control Module Models

P/N64118rev.B

System Description

Figure 1-2. A-GAGE High-Resolution MINI-ARRAY System features

1.2 System Features

Built-infeaturessimplifytheoperationoftheA-GAGEHigh-ResolutionMINI-ARRAY

system.High-resolutionemittersandreceivers,availablein12lengths,featuretwo

closelyspacedcolumnsofbeamstoprovideaprecise,high-resolutionlightscreenfor

exactingapplications.TheAlignmentroutineautomaticallyequalizestheexcessgainof

eachbeamforreliable2.5-mm(0.10")objectdetectionthroughoutthearrayandstores

thisdatainnon-volatilememory.TheAlignmentroutineneednotbeperformedagain

unlessthesensingapplicationchanges,oriftheemitterand/orreceiverismoved.

Programmablebeamblankingaccommodatesmachinecomponentsorotherfixturesthat

mustremaininormovethroughthelightscreen.Blankingmaybesetautomaticallyas

partoftheinitialsetup,orbyusingtheincludedconfigurationsoftware.

Built-indiagnosticprogrammingandeasy-to-seeindicatorsonthesensorsandthe

controlmodulemakealignmentandtroubleshootingeasy(Figure1-2).Theemitterhas

aredLEDthatsignalsproperoperation.ThereceiverhasthreebrightLEDs:green

signalsthatthesensorsareproperlyaligned;yellowsignalsmarginalalignment;and

redsignalsmisalignmentorablockedcondition.Thecontrolmodulehasfourstatus

indicators:3redLEDssignaldiscreteoutput#1conducting(seesection5.3.5formore

informationonoutputs),Alarmoutput(discreteoutput#2)conducting,andgatesignal

received;agreenLEDsignalsthatthesensorsareproperlyaligned.AsegmentedLED

DiagnosticsIndicatorprovidesdetailedsystemstatususingsingle-digitcodes;a

“period”intheindicatorwindowindicatesthepresenceofblanking.Akeytothe

diagnosticscodesisprintedonthesideofthecontrolmoduleforsimplified

troubleshooting.

TheA-GAGEHigh-ResolutionMINI-ARRAYSystemprovidesawideselectionof

sensingandoutputoptions,including:measurement(“scananalysis”)modesand

scanningmethodsthatcandeterminethetargetobject’slocation,overallsize,total

heightortotalwidth.Scanningmaybecontinuousorcontrolledbyahostprocess

controlleroragatesensor.Upto15systemsmaybenetworked.

High-Resolution Emitter

DIN-Rail-Mountable Control Module

High-Resolution Receiver

HIGH RESOLUTION MINI-ARRAY CONTROLLER

ALIGNMENT

SWITCH

POWER

DIAGNOSTICS

INDICATOR

2 - TX

3 - RX

5 - COM

RS-232

MAHCVP-1

OUTPUT

ALARM

GATE

ALIGN

+–

–

16-30V dc

1A MAX

10-30VDC

GATE

D OUT 1

150mA MAX

0-10VOLTS

25mA (MAX)

V OUT 1

EMTR RCVR

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

F1 +12V COM DRN T/RT/R

BR BU BK WH

TX TX

–

10-30VDC

ALIGN

0-10VOLTS

25mA (MAX)

V OUT 2

ALARM

150mA MAX

7.6 mm (0.30")

2.5 mm

(0.10")

5.1 mm

(0.20")

Diagnostics Indicator

Alignment Button

Red Discrete Output #1 LED

Red

Operational

LED

Green Alignment LED

Red Blocked LED

Yellow Marginal

Alignment LED

Red Alarm (Discrete Output #2) LED

Red Gate LED

Green Align LED

RS-232 Port

Banner Engineering Corp. •Minneapolis,U.S.A.

www.bannerengineering.com•Tel:763.544.3164

Banner Engineering Corp. •Minneapolis,U.S.A.

www.bannerengineering.com•Tel:763.544.3164 P/N64118rev.B

System Description

Banner Engineering Corp. •Minneapolis,U.S.A.

www.bannerengineering.com•Tel:763.544.3164

Figure 1-3. Typical applications for the A-GAGE High-Resolution MINI-ARRAY System

Log Profiling for Lumber Optimization Box Profiling

Maintaining Centering of Opaque Rolled Goods Inspection Applications

Supplied System Software

ThesuppliedHRMAsoftwareprogram,usedtoconfigureeachSystemcontrolmodule,

mayberunonanyPC-compatiblecomputerrunningWindows®XP, Vista, or 7..The

menu-drivenprogramwalkstheuserthroughthemanyscanningandoutputoptions.

Afterthedesiredoptionsareselected,theusercansavethecombinationofselections

inaParameterSetupFile(PSF),andstoreitinthecontrolmodule’snon-volatile

memory.AnynumberofPSFsmaybestoredinthesystemconfigurationcomputer

andrecalledasneeded.

Thesoftwarealsoprovidesalignmentanddiagnosticsroutines.AnAlignmentscreen

displaystheindividualstatusofeachbeaminthelightscreen,aswellasthetotal

numberofbeamsintheSystem,andtotalsofbeamsblocked,madeandblanked.

Built-insystemdiagnosticscanbeusedtoassessemitterandreceiverhardware

errors.

1.3 Typical Applications

P/N64118rev.B

Specifications

Banner Engineering Corp. •Minneapolis,U.S.A.

www.bannerengineering.com•Tel:763.544.3164

Environmental Rating

Minimum Object Sensitivity 2.5mm(0.1")

NEMA4,13(IP65)

Sensor Scan Time 1.8millisecondsto58.4milliseconds,dependingonscanningmethodandsensorlength;seeSection

5.3.3fordetailedinformation

Power Requirements 12Vdc±2%,suppliedbycontroller

Status Indicators Emitter: RedLEDlightstoindicateproperemitteroperation

Receiver: Greenindicatessensorsaligned

 Yellowindicatesmarginalalignmentofoneormorebeams

 Redindicatessensorsmisalignedoroneormorebeam(s)blocked

Connections Sensorsconnecttocontrollerusingtwo5-conductorquick-disconnectcables(oneeachforemitterand

receiver),orderedseparately.Seepage5foravailablelengths.UseonlyBannercables,whichincorporate

a“twistedpair”fornoiseimmunity.Cablesmeasure8.1mm(0.32")indiameterandareshieldedand

PVC-jacketed.Conductorsare20gauge(0.9mm).Emitterandreceivercablesmaynotexceed75m

(250')long,each.

Construction Aluminum,withblackanodizedfinish;acryliclenscover

Operating Conditions Temperature:0°to+50°C(+32°to122°F)

Maximum relative humidity:95%at50°C(non-condensing)

Emitter/Receiver Range 380mmto1.8m(15"to6')

2. Specifications

2.1 Emitter and Receiver Specifications

Certifications

Banner Engineering Corp. •Minneapolis,U.S.A.

www.bannerengineering.com•Tel:763.544.3164 P/N64118rev.B

10.2 mm

(0.40")

38.1 mm

Square

(1.50")

53.8 mm

(2.12")

2.5 mm

(0.10")

18.3 mm

(0.72")

47.2 mm

(1.86")

71 mm

(2.8")

R13 mm (0.5")

Minimum Bend

Figure 2-1. Emitter and receiver dimensions

With mounting bracket flanges “in”With mounting bracket flanges “out”

Emitter/Receiver

Model

Housing Length Distance Between Bracket Holes

MAHE6AEmitter

MAHR6A Receiver 236mm(9.3") 268mm(10.5")

MAHE13A Emitter

MAHR13A Receiver 399mm(15.7") 430mm(16.9")

MAHE19A Emitter

MAHR19A Receiver 561mm(22.1")

MAHE26A Emitter

MAHR26AReceiver 724mm(28.5") 756mm(29.7")

MAHE32A Emitter

MAHR32AReceiver 887mm(34.9") 918mm(36.2")

MAHE38AEmitter

MAHR38A Receiver 1049mm(41.3")

MAHE45AEmitter

MAHR45AReceiver 1215mm(47.8") 1246mm(49.1")

MAHE51AEmitter

MAHR51AReceiver 1377mm(54.2") 1409mm(55.5")

MAHE58AEmitter

MAHR58AReceiver 1540mm(60.6") 1572mm(61.9")

MAHE64AEmitter

MAHR64AReceiver 1703mm(67.0") 1734mm(68.3") 1677mm(66.0")

1515mm(59.6")

1189mm(46.8")

1024mm(40.3")

861mm(33.9")

699mm(27.5")

536mm(21.1")

373mm(14.7")

211mm(8.3")

MAHE70AEmitter

MAHR70AReceiver 1865mm(73.4") 1897mm(74.7")

MAHE77AEmitter

MAHR77AReceiver 2028mm(79.8") 2060mm(81.1") 2003mm(78.8")

1840mm(72.4")

L1 L2 L3

593mm(23.3")

1081mm(42.6")

1352mm(53.2")

Specifications

Banner Engineering Corp. •Minneapolis,U.S.A.

www.bannerengineering.com•Tel:763.544.3164

P/N64118rev.B

Specifications

Banner Engineering Corp. •Minneapolis,U.S.A.

www.bannerengineering.com•Tel:763.544.3164

Status Indicators

Power Requirements 16to30Vdc@1.0A(typical:0.5A@16Vdc)

Output 1 (red): LightstoindicateDiscreteOutput#1isactive

Alarm (red):  LightstoindicateDiscreteOutput#2isactive

Gate (red):  LightstoindicateGATEinputisactive

Align (green): Lightstoindicateemitterandreceiverarealigned

Diagnostics indicator: (Keyoncontrollersidelabel)IdentifiesSystemerrorsandstatus

Inputs Sensor input: Emitterandreceiverwireinparalleltofiveterminals.

Gate input: Opticallyisolated,requires10to30Vdc(7.5kΩimpedance)forgatesignal

Remote alignment input: Opticallyisolated,requires10to30Vdc(7.5kΩimpedance)foralignment

sequencesignal

Discrete (Switched) Outputs NPN outputs:OpencollectorNPNtransistorratedat30Vdcmax.,150mAmax.

PNP outputs: OpencollectorPNPtransistorratedat30Vdcmax.,150mAmax.

All discrete outputs:

OFF-state leakage current: <10µA@30Vdc

ON-state saturation voltage: <1V@10mAand<1.5V@150mA

Serial Data Outputs RS-232orRS-485interface.(Upto15controlmodulesmaybegivenuniqueaddressesononeRS-485

partyline.)

ASCIIorbinarydataformat

9600,19.2K,or38.4Kbaudrate

8databits,1stopbit,andeven,odd,ornoparity

Analog Outputs Voltage-sourcing outputs:0to10Vdc(25mAcurrentlimit)

Current-sinking outputs:4to20mA(16to30Vdcinput)

Resolution: Span/Numberofsensingchannels

Linearity:0.1%offullscale

Temperature variation:0.01%offullscaleper°C

System Programming ViaRS-232interfacetoPC-compatiblecomputerrunningWindows®XP, Vista, or 7andusing

softwaresuppliedwitheachcontrolmodule.

Construction Polycarbonatehousing;mountstoflatsurfaceordirectlyonto35-mmDINrail

Environmental Rating Control Module:NEMA1,IECIP20

Emitter/Receiver:NEMA4,13;IECIP65

Output Configuration MAHCVP-1:TwoPNPdiscrete(switched),two0-10Vvoltagesourcing

MAHCVN-1: TwoNPNdiscrete(switched),two0-10Vvoltagesourcing

MAHCIP-1:TwoPNPdiscrete(switched),two4-20mAcurrentsinking

MAHCIN-1:TwoNPNdiscrete(switched),two4-20mAcurrentsinking

2.2 Control Module Specifications

Operating Conditions Temperature:0°to+50°C(+32°to122°F)

Maximum relative humidity:95%@50°C(non-condensing)

Certifications

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