Backyard Discovery Next Generation 5007 Manual de usuario

The Cedar Mountain Swingset

From Backyard Discovery

Backyard Discovery

3001 N Rouse ve

Pittsburg, KS 66762

www.swingsetsonline.com

Sales: 855-308-6871

Support: 800-856-4445

YOU MUST START HERE!

Use these assembly instructions to begin assembly of your Cedar Mountain swingset.

1. The Cedar Mountain is made from individually packaged components. Each

component has its own assembly instructions in the box.

2. Build each component according to the instructions in the respective

component box(es) except for the Tunnel.

3. For the tunnel only, you MUST use the instructions in this package. DO NOT USE

THE INSTRUCTIONS IN THE TUNNEL/ ROCK W LL BOX!

4. Once all components are complete, attach them to the respective towers to

make the Cedar Mountain configuration as shown. ttach the towers together

using the tunnel and the instructions in this package!

5. The swing beam can be attached to the back of either fort without causing a

play conflict.

6. Build the rock wall using the original tunnel/rock wall instructions in the box and

attach it to one of the fort openings as directed in the rock wall instructions.

7. DO NOT INSTALL THE 1 ’ SLIDE AND THE 8’ SLIDE NEXT TO EACH OTHER! YOU

MUST LEAVE A TOWER WALL PANEL IN PLACE AS A SPACER TO SEPARATE THE

TWO SLIDES. MOUNTING THEM CLOSE WILL CAUSE A PLAY CONFLICT AND

MAY RESULT IN INJURY!

8. DO NOT MOUNT THE MONKEY BARS ON THE SAME TOWER/SIDE OF THE

TOWER AS EITHER SLIDE. THIS WILL CAUSE A PLAY CONFLICT AND MAY RESULT

IN INJURY!

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MODEL #5007

ASSEMBLY MANUAL

Generation

If you need assistance with parts or have assembly questions, please call Customer Service at

866-362-1123

Our regular office hours are

Monday through Friday, 7:00 a.m. to 4:00 p.m. Central Time

Please read the entire instruction manual carefully before proceeding with the assembly or use of your

new gym set. SAVE THIS MANUAL for future reference in the event that you need to contact us for

assistance or replacement part information and ordering.

Assembly requires

at least two adults.

YOUR WARRANTY

Leisure Time Products Inc, provides a 5-

year pro-rate warranty. See inside back

cover of this manual for details.

We take great care to design our products

with your child's safety in mind. However,

only with careful supervision and proper

safety instructions, can you be assured of

safe play time on any product designed for

children.

LEISURE TIME PRODUCTS For Residential Only

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Prior to assembling your play product, take a installation and at least once per year.

thorough inventory of all components using There are many excellent products, such

the parts list. as Thompson's Waterseal, Behr Wood

Conditioner, Olympic Water Guard or

Sort and lay out all wood pieces, matching Olympic Wood Protector. Please check

identical pieces into piles. Mark all pieces of with your local home improvement

wood using masking tape, write board letter center to see what they recommend for

on tape and adhere to each piece of wood your area conditions. Proper care and

for quick reference and identification. maintenance will help maintain the

beauty of the set as well as gain the

Sort all hardware according to size. Refer to maximum life of the unit.

parts identification section. Selecting the

wrong hardware during early assembly will Metal plates: The structural integrity of the

lead to shortages. Finding extra hardware is play product is dependent upon the proper

not cause for alarm. We often include extra installation of the metal plates. As noted and

hardware in case parts are lost during diagramed in these assembly instructions,

assembly. the installation of these metal plates must

also be followed precisely. If your play set

Selecting the correct location for your has end ladders or swing beam supports,

playset product is very important for your make sure they are angled away from the

children's safety and for the play product's top ladder or swing beam. If a play product

longevity. Your playset must be installed on has one or two climbing towers, the metal

level ground. Installation on sloping ground plates must be installed so that each

will cause your set to "lean" and, in time, this climbing tower is perpendicular to the top

leaning will put stress on all the joints. This ladder.

stress will cause the set to become loose

and unstable. Once this occurs, it becomes Ground stakes: Metal stakes are

difficult to correct, and Playground, Inc. provided and are to be installed as

cannot assume responsibility for any failure outlined in the assembly manual.

from incorrect installation. Uneven ground Cementing is recommended and

must be properly leveled before installation. required if you have loose or sandy soil

or if you live in an area that is prone to

Warping: Occasionally, some wooden high winds or severe storms.

components may twist or warp in the carton

after packaging. This is not necessarily a On site adult supervision is required at all

cause for alarm. In most instances, these times for children of all ages.

parts straighten out when assembled.

Seasonal checking or cracking of the grain Ensure that suspended climbing ropes,

on wooden parts is also quite natural. Water chains or cables are kept tight enough so

and heat are the two most frequent causes they cannot be looped back on

of expansion and contraction of wood fibers. themselves and are kept secure at both

We recommend that you apply a wood ends.

sealant or protectant at the time of

IMPORTANT TIPS FOR ASSEMBLY

SEE PAGES 34 THRU 36 FOR MAINTENANCE TIPS

Page 1 - SAFETY & ASSEMBLY INFO © Leisure Time Products Inc.

Next Generation 5007 10-0409 Version 4

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SAFETY AND ASSEMBLY INFORMATION

FOR SAFETY'S SAKE,

PLEASE TAKE TIME TO READ ALL INSTRUCTIONS COMPLETELY

AND CAUTION YOUR CHILDREN ACCORDINGLY

Caution for Your Children. Observing the following statements and warnings reduces the

likelihood of serious or fatal injury.

• Instruct children not to attach items to the swing set that are not specifically designed for or made to use

on the equipment (such as jump ropes, clotheslines, pet leashes, cables, or chains) as this could pose a

strangulation hazard.

• Children should use equipment only in its intended manner.

• Children should sit in the center of the swings with their full weight on the seats. Only one child per

swing.

• Children should NOT wear loose or stringed clothing or jewelry which can cause a potential danger of

strangulation while using playground equipment.

• Children should NOT play on equipment in wet weather conditions due to potentially slippery surfaces.

• Children should NOT walk too closely in front of, behind, or between moving elements such as swings,

trapezes and gliders.

• Children should NOT swing empty swing elements.

• Children should NOT jump off swings and/or trapeze while they are in motion. Nor should they jump from

the upper decks – always use the ladders or slides.

• Children should NOT climb UP the slide because the slick surface could cause a fall and they should

never slide down head first.

• Children should NOT twist swing chains or loop them over the top support beam because this will

weaken and reduce the strength of the chain and possibly break them.

• Children should NOT climb on the top ladder when swing elements are in use.

• If your set has a Climbing Rope, the Climbing Rope must be attached securely at both ends in such a

manor that it can not be looped back upon itself.

WARNING

Small components of your play center represent a choking hazard to children. Do not allow

access to nuts, bolts, washers or other small parts. Tighten and inspect your play center

frequently to avoid this danger.

Children must not use equipment until properly installed. Before using your play center,

carefully read to any and all children who may use the play center the "safety rules" included in

this booklet.

Play center modification is forbidden. Any modifications to your play center will affect its

structural integrity and render the warranty null and void.

Caution! This play product will not be ready for a child's play until assembly procedures are

complete, all hardware is tightened, all ground stakes are installed, and you, the responsible

adult, are satisfied that the unit is secure and safe. At this time and always, review the "safety

and general information - cautions for use" sections with each child using the play product.

Page 2 - SAFETY & ASSEMBLY INFO © Leisure Time Products Inc.

Next Generation 5007 10-0409 Version 4

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SAFETY AND ASSEMBLY INFORMATION

Assembly Safety:

• Keep the work area clean and clear of obstructions.

• Children should stay out of the work area until the safe play area is cleared of obstacles, the gym set has been completely

assembled, all hardware has been tightened and checked and all tools have been picked up.

• Keep children off the gym set until it has been completely assembled.

• Some parts of the assembly process may require help from another competent adult.

• Do not stand on the platform until the gym set has been completely assembled. Use a step ladder if you can not reach high

enough.

• Follow the manufacturers' safety recommendations for the tools and equipment you use.

• Avoid assembling your gym set in poor weather conditions.

• Wear proper clothing and safety equipment (safety glasses, boots and gloves) while assembling your gym set.

Tools and Materials Required:

Claw Type Hammer 10 ft. Tape Measure

Framing Square or Level 10 ft. Step Ladder

Box Wrench or Sockets (9/16” & ½") Screwdriver (Medium Phillips)

Electric Drill or Cordless Beeswax or Soap

Drill Bits: 3/16", 3/8" 5/16" & 7/16"(High Speed) (Used to lubricate screw threads)

HAVING THE PROPER TOOLS ON HAND WILL EASE AND

REDUCE THE ASSEMBLY TIME OF YOUR NEW PLAYSET.

YOUR PLAYGROUND, INC READY-TO-ASSEMBLE PLAYSET IS STAINED AT

OUR FACTORY. STAINING IS NOT NEEDED AT THE TIME OF INITIAL ASSEMBLY.

Page 3 - SAFETY & ASSEMBLY INFO

POLYETHYLENE ENCASED POSTS:

Some lumber inside the polyethylene encased posts MAYBE

subject to the following treatment

Supplier: Pacific Wood Preserving

22125 Rock Creek Rd.

Sheridan, OR 97378

Preservative: Pacbor Treated (Disodium

Octaborate Tetrahydrate)

Retention level: .118 pcf

Wood species: Pine, White Fir, Hem Fir,

and/or Doug Fir

THE WOODEN PARTS FOR YOUR PLAYSET ARE MADE FROM

CYPRESS AND OTHER UNTREATED NATURALLY DECAY RESISTANT LUMBER,

WITH THE FOLLOWING, POSSIBLE EXCEPTIONS:

Next Generation 5007 10-0409 Version 4

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RECOMMENDED GROUND COVERS

Suggested Material ........Uncompressed Depth

Double Shredded Bark Mulch ...........9"

Uniform Wood Chips ........................12"

Fine Gravel .......................................12"

Fine Sand ..........................................12"

SELECTING THE CORRECT LOCATION FOR YOUR PLAY PRODUCT IS IMPORTANT

FOR YOUR CHILDREN’S SAFETY AND THE PRODUCT’S LONGEVITY

Safe Play Area:

• The safe play area refers to a zone extending 6' beyond the gym set on all sides,

including the space above the gym set.

• The ground surface must be level. Installing your gym set on sloping ground can cause

it to lean or "rack". This leaning puts additional stress on all connections and joints and

in time will cause those connections to loosen and fail.

• The safe play area must be free of all structures, landscaping, trees and branches,

rocks, wires, and other obstacles to safe play. Children can be seriously injured running

or swinging into these obstacles.

• Remove all tripping hazards from the safe play area. Tripping hazards include: roots,

stumps, rocks, landscaping, sprinkler heads, railroad ties, plumbing and electrical

connections.

• Do not install your gym set over concrete, gravel, asphalt, packed earth or any other

hard surface. The following is a list of recommended ground covers from the Consumer

Product Safety Commission.

A FALL ON TO A HARD SURFACE COULD RESULT IN SERIOUS INJURY

Any edging used to contain the ground must be

beyond the safe play area.

(Ex. Landscape timbers or railroad ties)

Dimensions:

• The Next Generation has One layout option.

Layout Ground Dimension Safe Play Area*

6"81/2"x5'10" 17'-10"x18'-9"

*Level Ground Surface - See below

• Additional accessories may increase the size of the Safe Play Area.

• Max fall height 90"

General Information:

Your set has been designed and engineered for children

only and for residential use only.

A maximum of 150 lbs. per child is recommended for

play activities designed for individual use.

A maximum of 120 lbs. per child is recommended for

play activities designed for multiple child use.

A maximum of 9 children is recommended for this unit.

SAFETY AND ASSEMBLY INFORMATION

Page 4 - SAFETY & ASSEMBLY © Leisure Time Products Inc.

Next Generation 5007 10-0409 Version 4

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Next Generation 5007 10-0409 Version 4 Page 5 - SAFETY & ASSEMBLY

Landscape Timbers

6' from play structure

Sale play area using

recommended ground cover

Landscape Timbers

6' from play structure Sale play area using

recommended ground cover

Front

Left

Right

Back

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PLAYGROUND, INC. GYM SETS USE A FEW STANDARD CONNECTIONS.

BECOMING FAMILIAR WITH THESE CONNECTIONS WILL SIMPLIFY ASSEMBLY

AND INSURE A SAFER PLAY PRODUCT FOR YOUR CHILDREN.

USING THE HARDWARE

Failure to replace

this bolt with a

shorter one could

result in personal injury.

Check the positioning of parts in each Step's illustration, noting which of the parts should

receive the SpikeT-Nut. Place the Spike T-Nut in the hole and then seat it with one or two taps of a

hammer. Align the holes in the parts to be fastened. Start preliminary tightening of bolt into seated

nut by hand.

To securely tighten, turn the bolt with a wrench until the lock washer is fully compressed

between the head of the bolt and the flat washer.

Note that in some steps the instructions say to tighten "just snug." This means to tighten the

bolt just enough to keep the parts together, but loose enough to allow the parts to move. This is

necessary to allow squaring and leveling. The bolt will be tightened securely in a following step.

All bolts and screws must be tightened securely before the playset is ready for use.

Bolt has been

screwed securely

into Spike T-Nut and

the connection is

tight.

Check connec-

tions periodically for

tightness during the

life of the Gym set.

Lock Washer

Hex Head

Bolt Flat

Washer

Spike T-Nut

How to use Hex Head Bolts and Spike T-Nuts Correct

Assembly

Do not

over tighten.

Typical Installation -Lag Screw: Typical Installation -Wood Screw:

• Use an electric drill or screw gun to drive screws.

• These screws are self-tapping, so no pilot

holes are required.

• Lubricate the threads of the screws

with beeswax or soap to ease

installation and minimize breaking

screws.

• It is very important to make certain

that the tops of all screws are flush

with the surface of the wood and

there are no protruding sharp edges.

• Always drill pilot holes

when using Lag

Screws. The size of

the pilot hole will be

specified in the Step.

• Tap the head of the Lag

Screw with a hammer to

start the threads into the

wood and then use a ½"

socket to tighten.

Lag Screw

Flat

Washer

Lock

Washer

• DO NOT over tighten• DO NOT over tighten

• DO NOT DRIVE

TOO DEEP

AND CAUSE

SPLINTERING

• DO NOT DRIVE

TOO DEEP

AND CAUSE

SPLINTERING

Page 6 - USING THE HARDWARE

TIP: Tap the Spike T-Nut into the part before you position the part on the structure. If you put it in

the wrong hole, remove it by inserting a bolt from the opposite side of the board and tapping the

bolt lightly with a hammer.

Incorrect Assembly

During assembly or maintenance, do not over tighten

the bolts. Over tightening can cause the bolt to

protrude past the spiked tee nut, which could cause

personal injury. Over tightening can also cause the

wood to be compressed or to “sink in” the bolt, washer

or spiked tee nut. If this has happened, you may need

to add additional washers or replace the bolt with a

shorter one, so that the bolt does not protrude.

Next Generation 5007 10-0409 Version 4

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Next Generation 5007 10-0409 Version 4 Page 7 - PART LOCATOR

Front View

NOT SHOWN

H13

H14

M6 M6

Back View

H11

M6 M6

Tent Top

M8 M8

G1 G6

M6 H9

M11

H12

Y28

Y31

Y30

M12 M12

M10 M10

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