Böker Druck PV624 Manual de usuario
Copyright 2023 Baker Hughes Company.
English–PV624 Instruction Manual | iii
Contents
1. Overview 1
1.1 Introduction 1
1.2 Other Module Options 1
1.3 Summary of Functions 2
1.4 Quick Reference Data 3
1.5 Equipment in the Box 3
1.6 Safety 4
1.6.1 General Warnings 4
1.6.2 Pressure Warnings 4
1.6.3 Electrical Warnings 4
1.6.4 Software Configuration and Security 5
1.7 Over-voltage Categories 5
1.8 Product Label 6
2. Instrument Parts 7
2.1 Introduction 7
2.2 PV624 Parts 7
2.2.1 Pressure Release Knob and Barometric Port 8
2.2.2 Test Port and Adapter 8
2.2.3 Pump (Pressure/Vacuum) 8
2.2.4 Bluetooth Button 9
2.2.5 Power Button 9
2.2.6 Battery 9
2.2.7 Bluetooth LED 9
2.2.8 Status LED 10
2.2.9 Battery Level Indicator 10
3. Pneumatic Pressure Operation 11
3.1 Introduction 11
3.2 Release the Pressure 11
3.3 Attach/Remove the Device Under Test 11
3.3.1 Use of Blanking Plug 12
3.3.2 Attach an Instrument Dirt (and Moisture) Trap to the Test Port 12
3.3.3 Attach Device Under Test 12
3.3.4 Remove Device Under Test 13
3.4 Assembly Instructions 14
3.5 Pressure or Vacuum Operation 15
4. Pressure Calibrator Operation (DPI620G) 16
4.1 Introduction 16
4.2 Parts and Assembly 16
4.2.1 DPI620G Calibrator Parts 16
4.2.2 PM620/PM620T Module Parts 17
4.3 Basic Channel Settings 17
4.3.1 Overview 17
4.3.2 DPI620G Calibrator: Set the Pressure Units 17
4.3.3 DPI620G Calibrator: Process 18
4.3.4 DPI620G Calibrator: Step Mode (Nudge) 19
Copyright 2023 Baker Hughes Company.
iv | PV624 Instruction Manual–English
4.3.5 DPI620G Calibrator: Step Mode (Percent Step) 20
4.3.6 DPI620G Calibrator: Step Mode (Defined Step) 21
4.3.7 DPI620G Calibrator: Step Mode (Point Step) 22
4.3.8 DPI620G Calibrator: Set the PM620/PM620T Module to Zero 23
4.3.9 DPI620G Calibrator: Set the Pressure Type 24
4.3.10 DPI620G Calibrator: Resolution 24
4.4 Utility (Channel Settings) 25
4.4.1 DPI620G Calibrator: Set the Pressure Function 25
4.4.2 DPI620G Calibrator: Set the Pressure Units 26
4.4.3 DPI620G Calibrator: Set Up a Leak Test 26
4.4.4 DPI620G Calibrator: Set Max/Min/Mean Test 28
4.4.5 Example Procedure: Relief Valve Test 29
4.4.6 DPI620G Calibrator: Set Up a Switch Test 30
4.4.6.1 Switch Test Procedure 30
4.5 Settings Menu 33
4.5.1 Overview of Settings Menu 33
4.5.2 DPI620G Calibrator: View the Base Battery Status 33
4.5.3 DPI620G Calibrator: View the Base Status and Barometer Status 34
4.5.4 DPI620G Calibrator: Connect PV624 via Bluetooth 35
4.5.5 DPI620G Calibrator: Adjust the Barometer Calibration Date and
Interval 36
4.5.6 Example Procedure: Barometer Calibration 37
5. Help Menu 40
5.1 Overview 40
6. Maintenance Procedures 41
6.1 Introduction 41
6.2 Service and Repair 41
6.3 Visual Inspection 41
6.4 Clean the Unit 41
6.5 Leak Test 42
6.5.1 Preparation 42
6.5.2 Procedure 42
6.6 Replacement of Battery 43
6.7 Spares 43
6.8 Instrument Return 43
6.8.1 Returned Goods Procedure 43
6.8.2 Instrument Disposal 43
6.9 Firmware Upgrade 43
7. Test Procedures 44
7.1 Overview 44
7.2 Downloaded Procedures 44
7.3 Calibration Wizard 44
8. Error Messages 45
8.1 PV624 Error Codes 45
Copyright 2023 Baker Hughes Company.
English–PV624 Instruction Manual | 1
Introduction
1. Overview
This manual gives operation procedures and safety information for the PV624 pressure station.
It is the responsibility of the user to make sure that only approved personnel can operate and do
maintenance on the equipment.
Note: Before you operate the equipment, read and obey all warnings and cautions given in the
Quick Start and Safety Manual for this instrument.
1.1 Introduction
The PV624 hybrid pressure station is a portable pressure calibrator with a manual pressure
generation capability. A pump and automatic fine adjustment of pressure, operate together to
control pressures at set values. The DPI620G instrument with its Graphical User Interface,
together with 4-20mA supply and Voltage measurement, makes possible the calibration of
pressure sensors / transmitters when it attaches to the PV624.
The PV624 uses the external pressure modules, PM620 or PM620T, together with an internal
Barometer, to make accurate pressure measurements. The DPI620G has a smart and simple
user interface. This makes it easy for a technician, service or maintenance engineer to operate it.
The PV624/DPI620G assembly when put together, is a practical and robust device that gives
accurate measurements. It is battery-powered and uses a highly reliable pneumatic assembly for
continuous and accurate performance for field calibration, even in harsh environmental
conditions.
HART® communications, Foundation Fieldbus and Profibus communication protocols are
available as options.Bluetooth is also available as an optional communication method.
This manual tells how to use the specific functions made available when a PV624 pressure
station attaches to a DPI620G. Refer to the DPI620G instruction manual (K0541) for how to use
its user interface and functions.
1.2 Other Module Options
The PV624 is part of a group of hand-held modules give a wide range of calibrator functions.
Pressure calibrator: Attach the DPI620G calibrator and a PM620/PM620T module to PV624 to
make a fully-integrated pressure calibrator instrument.
PV624
Pressure calibrator
Copyright 2023 Baker Hughes Company.
2 | PV624 Instruction Manual–English
Chapter 1. Overview
Advanced modular calibrator, DPI620G (user manual - K0541): This is a battery-powered
instrument for electrical measure and source operations. It also supplies the power and user
interface functions for all the add-on modules. You can use the touch-screen to show up to six
different parameters.
Pressure modules, PM620/PM620T (this user manual): These modules attach to PV624 to
give the DPI620G calibrator the necessary pressure measurement functionality. They are fully
interchangeable “plug and play” modules, with no initial set-up or user calibration.
1.3 Summary of Functions
This table gives a summary of the available functions with the PV624 pressure station.
Function
Pressure station
Pressure from vacuum -0.9 barg to 20 barg (-12.328 to 300 psig)
Internal selector valve to change the pump operation from pressure
generator to vacuum generator
Vent valve to control the release of pressure
"Quickfit" pressure adapters for the device under test
Pressure connection for a PM620/PM620T sensor (1 barg to 20 barg)
Internal automatic fine adjustments to give accurate control of
pressure conditions
Latch mechanism to attach the DPI620G calibrator to make a fully
integrated pressure calibrator instrument
Pressure station + DPI620G calibrator + PM620/PM620T module
Measure pressure/Leak test
Documenting software
4Sight2 integration
Barometer (Pseudo modes)
Bluetooth operation
DPI620G
PM620/PM620T
PV624
Pressure calibrator
Copyright 2023 Baker Hughes Company.
English–PV624 Instruction Manual | 3
Quick Reference Data
1.4 Quick Reference Data
1.5 Equipment in the Box
Make sure these items are with the PV624 when delivered:
1. DC Power Supply (IO610E-PSU)
2. Lithium-Ion Battery pack (IO624 -BATTERY)
3. G1/8 BSP Swivel Adapter (184-203)
4. 1/8 NPT Swivel Adapter (184-226)
5. Blanking Plug (111M7272-1)
6. (IDT) Instrument Dirt Trap (IO620-IDT621-NEW)
7. 2m USB Cable (IO610E-USB-CABLE)
8. PV624 Quick Start and Safety Manual (170M2459).
PV624: Pneumatic pressure station
-0.9 barg to 20 barg (-12.328 to 300 psig)
Recommended pressure modules (PM620/PM620T)
PV624 0.7 barg to 20 barg (10.15 to 300 psig) full scale
CAUTION To prevent damage to the PM620/PM620T module, only use it
within the specified pressure limit on the label.
Copyright 2023 Baker Hughes Company.
4 | PV624 Instruction Manual–English
Chapter 1. Overview
1.6 Safety
Before use of the instrument, make sure to read and understand all the related information. This
includes: the applicable local safety procedures, this publication, and the instructions for the
accessories/options/equipment that are to be used with it.
1.6.1 General Warnings
1.6.2 Pressure Warnings
Note: The pressure station does not allow internal overpressure (it will automatically vent). It
does this to protect the internal pressure sensor and pump mechanism from damage.
Note: Maximum Working Pressure (MWP) is given by the label on the bottom of the PV624.
1.6.3 Electrical Warnings
If the DPI620G calibrator is attached to the PV624, these warnings are applicable:
WARNING It is dangerous to ignore the specified limits for the instrument or
to use the instrument when it is not in its normal condition. Use the applicable
protection and obey all safety precautions.
To avoid risk of an explosion. do not use the instrument in locations with
explosive gas, vapour or dust.
WARNING Always wear applicable eye protection when pressurized parts are
touched.
It is dangerous to attach an external source of pressure to a PV624. Use only the
internal mechanisms to set and control the pressure in the pressure station.
Pressurized gases are dangerous. Safely release all the pressure before
connection or disconnection of pressure equipment.
To prevent a dangerous release of pressure: make sure that all the related pipes,
hoses and equipment have the correct pressure rating, and are safe to use and
are correctly attached. Isolate and bleed the system before disconnection of a
pressure connection.
RISK OF ELECTRIC SHOCK To prevent electrical shocks or damage to
the DPI620G calibrator, do not connect more than 30V between the terminals, or
between the terminals and the ground (earth). Connections must be compatible
with the terminal input/output parameters. See “Over-voltage Categories” on
page 5. for more information.
CAUTION To prevent damage to the instrument, do not let dirt get into the
pressure mechanism. Before attachment of equipment, make sure connections
are clean.
To prevent damage to the instrument, hold the body of the pressure station or
use the carry strap (or specified accessories) when it is moved.
To prevent damage to the PM620/PM620T module, only use the module within
the specified pressure limit on the label.
Copyright 2023 Baker Hughes Company.
English–PV624 Instruction Manual | 5
Over-voltage Categories
Note: Before an operation or procedure given by this publication is started, the user must make
sure that they have the necessary skills (if necessary, with qualifications from an approved
training establishment). Follow good engineering procedures at all times.
1.6.4 Software Configuration and Security
Before use, make sure the relevant instrument settings are as expected. Other personnel that
have access to the instrument, can have made unknown changes. Visually inspect the instrument
for this type of change, before measurements are taken and calibrations done with the
instrument.
1.7 Over-voltage Categories
The following summary of installation and measurement over-voltage categories is taken from
the IEC61010-1 standard. Each over-voltage category identifies how dangerous an over-voltage
transient can be.
WARNING External circuits must have applicable insulation to the mains.
This instrument uses a Lithium-Polymer (Li-Polymer) battery pack. To prevent
an explosion or fire, do not short circuit, do not disassemble, and keep safe from
damage.
To prevent an explosion or fire, only use the Druck specified battery (IO624-
BATTERY) and power supply (IO610E-PSU) rated for this instrument.
To prevent battery leakage/damage or excess heat generation, only use the
mains power supply in the ambient temperature range 0 to 45°C (32 to 113°F).
The power supply input range is 100 - 240 VAC, 50 to 60 Hz, 300 mA, installation
category CAT II.
Long exposure to temperature extremes will reduce battery lifetime. For
maximum lifetime, avoid long periods where the battery is exposed to
temperatures outside the range -20°C to +40°C. The recommended storage
temperature range is -20°C to 25°C.
To make sure the display shows the correct data, disconnect the test leads
before the power is set to ON or for a change to another measure or source
function.
Table 1-1: Over-voltage Categories
Category Description
CAT I This is the minimum dangerous over-voltage transient.
CAT I equipment must not be directly connected to the
mains power. An example of CAT I equipment is a process
loop powered device.
CAT II This is for single phase electrical installation. Examples
are appliances and portable tools.
Copyright 2023 Baker Hughes Company.
6 | PV624 Instruction Manual–English
Chapter 1. Overview
1.8 Product Label
1. Identification code of instrument
2. Max. working pressure of instrument
3. Serial number of the instrument
4. Date of Manufacture: Month, Year
5. Maximum Working Pressure is 1.2 x
value of full scale pressure range
6. Current and Voltage rating for the
instrument
7. Full address of manufacturer of
instrument
8. Scannable QR code for web address
9. Device complies with European
Union directives
10. China RoHS
11. WEEE (Recycling) Marking. Do not
dispose of as normal refuse - take to
an authorized disposal facility
12. UKCA Marking
13. Bluetooth compatible device
14. US FCC Radio Approval ID
(Bluetooth)
15. Canada ISED Radio Approval ID
(Bluetooth)
1
8
9
10
11
7
2
3
4
4
5
12
13
14
15
Tabla de contenidos
