B-I Inductrial BI-SM2004 Manual de usuario

SMOKE DENSITY

INDICATOR

MODEL : BI-SM2004

B-I INDUSTRIAL CO., LTD.

OFFICE : 3F, OSAN B/D, 237-3, HANGNAG-RO 1 GA,

YONGSAN-GU, SEOUL, KOREA

TEL : (82-2) 795-3077 (REP) FAX : (82-2) 795-3076

Http://www.b-i.co.kr E-mail : [email protected]

B-I INDUSTRIAL CO., LTD.

SMOKE DENSITY INDICATOR

REVISION RECORD

Description Of Change Pages

Table of contents --------------------------------------------------------- 3~4

BI-SM2004 Information---------------------------------------------- 5~6

Introduction --------------------------------------------------------------------- 7

General Information ------------------------------------------------------ 7

Specifications ------------------------------------------------------------------- 8

Operation --------------------------------------------------------------------- 9~17

Installation ----------------------------------------------------------------- 18~22

Electrical connections --------------------------------------------- 23~24

Installation Drawing------------------------------------------------- 25~34

BI-SM2004.doc 2/34

B-I INDUSTRIAL CO., LTD.

SMOKE DENSITY INDICATOR

TABLE OF CONTENTS

INDEX PAGES

CHAPTER 1

1-1 BI-SM Information

1-1-1 General View……….…………………..………………………………………................5

1-1-2 Technical Specification…………………..…..…….………………………….…….........6

1-2 Introduction…………………………………..……………………….…….…….….............7

1-3 General Information………………………...………………….……….….………...........7

1-4 Specifications

1-4-1 Control Unit.…...................……………………………………………................................8

1-4-2 Projector/Receiver Units………….………………..……......................................................8

CHAPTER 2

2-1 Operation And Setting

2-1-1 Preliminary Operation……………………..………………………….…….….…................9

2-1-2 Operation…………………………..……………………………....................................9~10

2-1-3 Setting Value…………………………..……………………………………………...........10

2-1-4 Setting…………………………….……………………………..........................................11

Alarm……………………………………………………………..……...….......................12

High Level …………………………..……………………………...................................12

High High Level…………………………....……………………………...........................13

Delay Time……………...……………..……………………………..................................13

Filter…………………...…………..…………………………............................................14

Zero & Span ………...…………………..………………………….............................14~15

4-20mA………………………..…..……………………………...................................15~16

2-1-5 Trouble Shooting………………….……………………………………………………..17

CHAPTER 3

3-1 Preliminary Instructions…………………….……..………………………........................18

3-2 Installation - Projector & Receiver Units

3-2-1General…………………………..…………………………….………...............................19

Typical Installation…………………..…………………………………….…....................19

3-2-2Location…………………………..…………………………..............................................19

3-2-3Temperature………………………..………………............................................................19

3-2-4 Accessibility………………………..…………………........................................................19

3-2-5 Scanning Distance………………………..……………………...........................................20

3-2-6Stratification………………………..……………………....................................................20

3-2-7 suunight……………………………………….....................................................................20

3-2-8 Mounting Optical Units………………..…………………..................................................21

3-2-9 Positive Pressure Application………………………….……………………......................22

3-2-10 sealing air…………………………..………………………..............................................22

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B-I INDUSTRIAL CO., LTD.

SMOKE DENSITY INDICATOR

CHAPTER 4

4-1 Electrical Connections

4-1-1Optical Units…………………………..………….………..................................................23

wiring diagram…………..………………..…………………………..................................23

4-1-2Mains Connection…………………………..………………….…………..........................24

4-1-3Alarm Relays………………..…………..………………………….....................................24

4-1-4Analogue Output………...………………..…………………....…………..........................24

CHAPTER 5

5-1 Installation drawing

5-1-1Cover For Installation Drawing…….………..………….…….…………...........................25

5-1-2Contorl Panel Dimension

Disclose, Type (A).….…………..………………..……………………...........................26

Inside Installation, Type (B)……………………..………………………...........................27

5-1-3Projector And Receiver assembly………………….…..………………..............................28

5-1-4Stack and intermediate adaptor..………………….……………………………..................29

5-1-5Smoke Stack Installation……..……………………..…..…………………….....................30

5-1-6Sensor assembly……………………………….…..……………………………….............31

5-1-7Wiring Diagram

Power Source…….………...……………….….……………………………......................32

Connection Dia. For Control Panel………….……………………...………......................33

List of spare part…………….……………………………………………………………..34

BI-SM2004.doc 4/34

1-1 BI-SM2004 Information

1-1-1 General View

SMOKE DENSITY INDICATOR

Model No. BI-SM2004

ControlPanelforDiscloseType

Projector Receiver Intermediate Adaptor Stack Adaptor

The Unit has been designed to enable Industry to comply with the Clean Air Act and worldwide ships to comply with Canadian

Shipping Air Pollution CRC, Vol. XV, C. 1404 and Alaska – 18 AAC 50.070, Marine Vessel Visible Emission Standards.

The product consists of Control Panel, Light Beam Projector, Photocell Receiver, Stack Adapter and the Intermediate Adaptor

that clean air is supplied for Glass Cleaning

There are two type of Control Panel, one is disclose type for the application of exposure area, the other type is for inside

installation of Boiler Panel and any other Control Panel.

The Projector and Receiver connected to intermediate Adaptor are mounted on opposite side of the chimney or flue preferably

where a negative pressure exists thus reducing the necessity of frequent cleaning of the optical system.

The presence of smoke in the flue or chimney will cause changed electrical signal between the Projector and Photecell Receiver.

The changed signal is analyzed by Control Panel and give the information on the Digital Display. The Preset Alarm, Low and

High alarm, can be adjusted easily to meet the regulation required per country.

Key Features

DigitalDisplay 0.1%Resolution AdjustableTimeDelay

Easy Installatjion Easy Cleaning and Removing Low maintenance cost

(

)

1-1-2 Technical Specification

Technical Specification Model: BI-SM2004

Measuring Range 0.0% - 100% Smoke Density for Black & White Smoke

Power Supply AC110 & AC 220 to 240 V, 50/60Hz

Dimension of Control Panel 290mm x 240mm x 120mm for Disclose Type

Weight of Control Panel 5.5kgs

Signal Output 4-20mA able to connect to ECR directly

Adjustable Time Delay Adjustable between 0 - 60 Seconds, Factory Set 15 Seconds

Protection Designed to IP65

Accuracy -/+2%fullscaledetection(FSD)

Resolution 0.1%SmokeDensity.

Alarm Setting AdjustableLow&HighAlarm

FactoryLowSetting:40%SmokeDensity.

Zero Stability Manual zero by one push button

Relative Humidity 0 to 95% non condensing

TemperatureLimts -10 ~ 60 ℃Ambient

Optional Recorder, Digital/Analog Indicator

Date Logger System to follow the measured smoke density

Alarm Repeater

Easy Cleaning Procedure

1. Remove Projector / Receiver from intermediate Adaptor

2. Fit Blind Flange to Intermediate adaptor (Because the leakage of Exhaust Gas)

3. Cleaned the Glass and Reassembled.

Typical Installation

Head Office : 3F, OSAN B/D, 237-3, Hangang-Ro 1 Ga, Yongsan-Gu, SEOUL, KOREA

TEL : (82) 2 795-3077 (REP) FAX : (82) 2 795-3076 Home page add. : http://www.b-i.co.kr

As an ISO 9001 approved company, B-I Industrial Co., Ltd’s quality assurance programmes

demand the continuous assessment and improvement of all B-I products.

PROJECTOR RECEIVER

BOILER

SMOKE

STACK

CONTROL PANEL

BUZZER

SIGNAL OUT

4~20mA

B-I INDUSTRIAL CO., LTD.

SMOKE DENSITY INDICATOR

1-2 INTRODUCTION

The environments is high on the political agenda at the moment and Pollution is still very

much a live issue. Accordingly, we have developed this system to meet requirements for the

Air Pollution Control Act, etc enable to measure and acknowledge the quantity of gas emitted

in order for the prompt response against the status of smoke.

The regulations relevant Air Pollution from ships are as follows;

Canada Shipping Act : Air Pollution Regulations – CRC, Vol. XV, c.1404

SIP – ALASKA – 18AAC 50.700

ETC.

The main purpose of our smoke density indicator is to prevent Air Pollution by installation on

smoke stack on vessels and Chimney on industries.

1-3 GENERAL INFORMATION

Our System consists of Control Panel, Light Beam Projector, Photocell Receiver, Stack

Adaptor and Intermediate Adaptor.

When Smoke is present in the Flue or Chimney, it will obsure the light beam and casue a

change in the electrical signal on the receiver cell.

This change is recognized by the control which displays the information on the panel meter

and the control panel digitalize the electric signal and display the value of 0~100 on the

monitor.

Project is used with High-Brightness LED. The life time of this LED is semipermanent and

light intensity is maintained regularly.

Receiver is equipped with CDS Cell which has characteristics of long life time and liner to

detect light in comparison with other sensors.

The materials of Projector and Receiver is light-weight and anti-corrosion Aluminum so it is

easy for users to replace spares and maintenace.

There are two Relays for high and high high on Main Panel. Accordingly, the efficency of

compatibility with othe instruments is improved.

Operator can see the status of Smoke by observation of the value on the monitor. Our system

is easily operated by beginner.

B-I INDUSTRIAL CO., LTD.

SMOKE DENSITY INDICATOR

1-4 SPECIFICATIONS

1-4-1 Control Unit

Power Requirement : 240 or 110Vac, 60 Hz

Obscuration Range : 0% to 100%

Analogue Output : 4 to 20 mA for 0% to 100% obscuration

Alarms : Two SPCO, each rated at 5A, 250V.A.C.

Keyboard : Touch membrane

Display : 5 FND DIGITAL

Calibration : Automatic zero and span

Temperature Limits : -10oC to 60oC Ambient

Panel Cut-Out A Type 240mm x 290mm x 120mm

Dimensions(H x W x D) : B Type 97mm x 97mm x 140mm

Weight(A type/Btype): 4.9Kg/0.3Kg

1-4-2 Projector/Receiver Units

Projector - Lamp : 5 V.D.C. HIGH BEAM LED

Receiver

Cell : CDS cell

Scanning Distance : 300 to 5000 mm (standard unit)

Flanges : 115 mm x 49 mm x 12Ø X 4 HOLE

Mounting Tube : Optional Extra

Inject air connection : 10mm BSP Standard Connection 0.5 BAR

Max. Temperature : 70oC

Weight : Projector 0.4Kg, Receiver 0.4Kg

Miniclean Adapter 2.3Kg, Stack Adapter 2.1Kg

BI-SM2004.doc 8/34

B-I INDUSTRIAL CO., LTD.

SMOKE DENSITY INDICATOR

CHAPTER 2

2-1 OPERATION AND SETTING

2-1-1 Preliminary Operation

a. Check the connection of terminal block, ect inside control panel

b. Check the power connection AC110/220V and PCB socket status according to the

POWER AC110/220V

c. If all connection is setup properly, please power on and check the monitor

d. After booting complection, Indication will be displayed accroding to stack status

e. If necessary, carry out Calibration. Refer to 13 page, setup Zero & Span(chapter 2 on)

our manual

2-1-2 Operation

Power On

Switch the power on at the ac inlet. The FMD on the front panel illuminates, it remains

illuminated while the ac power is connected to the unit and switched on. The Smoke Density

Indicator enters its warm-up, this takes approximately 60 seconds to complete. During

warm-up the following screens appear on the display.

START WARM-UP

DISPLAY THE SOFTWARE VERSION

CHECKING SMOKE SENSOR

COMPLETED WARM-UP AND NORMAL OPERATING

DISPLAY

BI-SM2004.doc 9/34

B-I INDUSTRIAL CO., LTD.

SMOKE DENSITY INDICATOR

The instrument is operated via 4 button belows.

The explanation how to operate button and it’s functions is belows.

- Escape from manu selection

- Alarm reset, Zero setting (press for 5 seconds)

- Reading of AD value

- Selection main manu

- Adjust setting value

- Light Beam on/off

– Into main manu(Press for 5 seconds)

- Into setup & Input setting value

☞. AD VALUE

The value of signal comes from Projector to Receiver. The value is to be changed depending

on distance between Projector and Receiver and the status of Somke Stack.

After initial installation, you can detect the status of Receiver / Projector and damage of

Glass, if you compare the reading of AD Value when Zero & Span is 100% to the value after

long hours of operation.

AD – The signal of analog is digitalized

☞. When Setting 4-20mA

if you push button simultaneously, the value is decreased.

2-1-2 Setting Value

You can configure below value by means of using above 4 buttons.

Factory default setting

ALARM : 20%

HIGH LEVEL : 20%

HIGH HIGH LEVEL : 40%

BI-SM2004.doc 10/34

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