AVL 415SE Manual de funcionamiento
AVL 415SE SMOKE METER
FROM S/N 7000)
October 2011
AT4234E, Rev.00
Maintenance Guide
The contents of this document may not be reproduced in any form or communicated to any third party without the
prior written consent of AVL. While every effort is made to ensure its correctness, AVL assumes no responsibility
neither for errors and omissions which may occur in this document nor for damage caused by them.
All mentioned trademarks or registered trademarks are owned by their respective owners.
All rights reserved.
Copyright 2011 AVL List GmbH, Graz - Austria
3
Warnings and Safety Instructions
AVL 415SE Smoke Meter — Maintenance Guide
Warnings and Safety Instructions
This manual contains important warnings and safety instructions to be
observed by the user.
The product described in this manual is intended for one specific area of applica-
tion which is defined in the instructions. The manual also explains the essential
requirements for the application and operation of the product as well as safety
precautions to ensure smooth operation. AVL can provide no guarantee or
accept any liability for applications other than those described in this manual or
for applications where the essential requirements and safety precautions are not
met.
The product may only be used and operated by qualified personnel capable of
observing the necessary safety precautions. All accessories and equipment
used with the product must be supplied or approved by AVL. The operating prin-
ciple of this product is such that the accuracy of the measurement results
depends not only on the correct operation and functioning of the product, but
also on a variety of peripheral conditions beyond the control of the manufacturer.
The results obtained from this product therefore must be examined by an expert
(e.g. for plausibility) before any action is taken that is based on the results.
All adjustment and maintenance work necessary on instruments when open and
under voltage must be carried out by a professional technician who is aware of
the dangers.
All repairs to the product are to be carried out by the manufacturer or qualified
service personnel only.
When the product is in use,an expert must ensure that neither the test object nor
the testing equipment is operated under conditions that could lead to damage or
injury.
Warnings and Safety Instructions
4
AVL 415SE Smoke Meter — Maintenance Guide
5
Table Of Contents
AVL 415SE Smoke Meter — Maintenance Guide
Table Of Contents
Warnings and Safety Instructions................................................................................................................ 3
1 What You Should Know.................................................................................................... 7
1.1 Safety Instructions.................................................................................................................... 7
1.2 About the AVL 415SE Smoke Meter........................................................................................ 7
1.3 About this Documentation ........................................................................................................ 8
1.3.1 Typografic Conventions......................................................................................................8
1.3.2 We Want to Hear from You.................................................................................................9
2 Maintenance .................................................................................................................... 11
2.1 Procedure............................................................................................................................... 11
2.2 Service Intervals..................................................................................................................... 12
2.2.1 AVL Service Engineer - Annual Maintenance Activities....................................................12
2.2.2 Service Engineer - Maintenance Schedule.......................................................................13
2.3 Components........................................................................................................................... 16
2.3.1 Disposal Instructions.........................................................................................................16
2.3.2 Paper Feed Mechanism....................................................................................................17
2.3.2.1 Lubricating and Cleaning Intervals ...................................................................17
2.3.2.2 Lubrication Points.............................................................................................19
2.3.3 Blackened Filter Area........................................................................................................22
2.3.4 Sampling Probe and Sampling Line..................................................................................23
2.3.5 Suction Unit ......................................................................................................................24
2.3.6 Reflectometer Head..........................................................................................................27
2.3.7 Clamping Lever and Ratchet Clip.....................................................................................28
2.3.8 Camshaft ..........................................................................................................................30
2.3.9 Fine Filters........................................................................................................................31
2.3.10 Filter Paper Transport and Spool Device..........................................................................32
2.3.11 Cooling..............................................................................................................................33
2.3.12 Pump ................................................................................................................................34
2.3.13 Pressure Reduction ..........................................................................................................36
3 Checks.............................................................................................................................. 37
3.1 Sampling Volume Check........................................................................................................37
3.1.1 Sampling Volume Check with AVL 4210 Instrument Controller........................................37
3.1.2 Sampling Volume Check via Terminal..............................................................................38
3.1.3 Check the Metering Pipe...................................................................................................40
3.1.4 Examples of External Volume Measuring Systems..........................................................40
3.2 Leak Check............................................................................................................................. 41
3.2.1 Leak Check in SERVICE MODE (for Firmware Version 2.10 and Higher).......................42
Table Of Contents
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AVL 415SE Smoke Meter — Maintenance Guide
4 Parts Lists ........................................................................................................................43
4.1 Consumables.......................................................................................................................... 43
4.2 Wear Parts.............................................................................................................................. 43
4.3 Spare Parts............................................................................................................................. 44
4.4 Maintenance Tools................................................................................................................. 48
7
What You Should Know
AVL 415SE Smoke Meter — Maintenance Guide
1 What You Should Know
1.1 Safety Instructions
This documentation contains important Warnings and Safety Precautions
which should be observed by the user. Only by careful observance of these
requirements and safety precautions, a smooth operation can be guaranteed.
1.2 About the AVL 415SE Smoke Meter
Minimize your system downtimes by means of proactive measures. Our compe-
tent service engineers will carry out inspections and maintenance with technical
professionalism and cost efficiency in mind. Using original spare parts guaran-
tees high system reliability. AVL preventive maintenance assures the highest
possible availability of the system and devices.
Your benefits at a glance:
Best availability of equipment due to minimized down times
Guaranteed service quality through certified engineers
Easy budgeting due to transparent maintenance costs
Maintenance plans optimized for the used equipment and its applications
A typical preventive maintenance procedure comprises the following steps:
Visual check
Performance checks
Cleaning
Replacing wear parts
Calibration and re-adjustment
Calibration protocols
Failure diagnostics
Recommendation for repair
Required manpower:
The required time for an annual maintenance by an AVL Service Engineer is
6hours.
Obviously, this time might depend of the usage and the environment conditions
of the device.
The frequency we recommend in this document is based on normal operating
hours (8 hours/working day).
Information
This manual refers to the maintenance of a Smoke Meter 415SE.
Handling and actions are mainly the same as for the 415S Smoke Meter, but the
spare parts can be different.
What You Should Know
8
AVL 415SE Smoke Meter — Maintenance Guide
1.3 About this Documentation
The documentation adresses service engineers who perform maintenance tasks
of the AVL 415SE Smoke Meter. All relevant tasks are described, all necessary
wear and spare parts are listed.
Detailed knowledge about the device and the relevant safety regulations is
essential.
For detailed information on the AVL 415SE Smoke Meter see the corresponding
manuals:
AT1240E 415S Smoke Meter, Operating Manual
AT3648E 415SE Smoke Meter, Product Guide
AT3803E 415SE Smoke Meter, Calibration Manual
The descriptions in this manual are based on the AVL Instrument Controller
IC 4210.
If the DUI (Device User Interface) is used for the maintenance work, see also:
AT3569E 415S Smoke Meter, Device User Interface, User’s Guide
1.3.1
Typografic Conventions
Safety messages:
Additional messages:
WARNING
WARNING indicates a hazardous situation which – if not avoided – could result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which – if not avoided – could result in
minor or moderate injury.
NOTICE
This text indicates situations or operation errors which could result in property
damage or data loss.
Information
This text indicates important information or operating instructions. Not observing
these instructions could inhibit or impede you from succesfully completing the
tasks described in this documentation.
9
What You Should Know
AVL 415SE Smoke Meter — Maintenance Guide
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1.3.2
We Want to Hear from You
Your comments and suggestions help us to improve the quality and practical
relevance of our manuals.
If you have any suggestions for improvement, please send them to:
We look forward to hearing from you!
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What You Should Know
10
AVL 415SE Smoke Meter — Maintenance Guide
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