Avdel 7556 Manual de usuario

I n s t r u c t i o n M a n u a l

Threaded Insert Power Tool

Pass onto user to read and keep for reference

07556

AIR PRESSURE Minimum - Maximum 5 - 8 bar 75 - 120 lbf/in2

FREE AIR VOLUME REQUIRED @ 5 bar / 75 lbf/in2510 litres/min 18 ft3 /min

MOTOR SPEED @ 75 lb/in21000 RPM (clockwise)

CYCLE TIME Approximately 3 seconds

NOISE LEVEL 80 dB(A)

WEIGHT Without nose equipment 1.76 kg 3.9 lb

VIBRATION Less than 2.5 m/s28 ft/s2

S P E C I F I C A T I O N S F O R 0 7 5 5 6 T O O L

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which

may be introduced after publication. For the latest information always consult Avdel.

■

CO N T E N T S

General 2

Specific to 07556 Tool 3

General 4

Tool Dimensions / Selection 4-5

Air Supply 6

Operating Procedure 6

Clutch Adjustment - Accessories 7

Fitting/Servicing/Components 8-9

Regular Servicing 10

Maintenance 11-13

General Assembly & Parts List 14-15

Fault Diagnosis Table 16

S A F E T Y

I N T E N T O F U S E

P U T T I N G I N T O S E R V I C E

N O S E A S S E M B L I E S

S E R V I C I N G

F A U L T D I A G N O S I S

SA F E T Y

This instruction manual must be read with particular attention to the following safety rules,

by any person installing, operating or servicing this tool.

DO NOT USE OUTSIDE THE DESIGN INTENT.

DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,

NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR

REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE

PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT

ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY

TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE

UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE

THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.

CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH

RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT

WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION

OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE

EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE

ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).

ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT

HOSES ARE ALWAYS IN GOOD CONDITION.

In addition to the general safety rules opposite, the following specific safety points must also

be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 8 BAR - 120 LBF/IN2.

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY

THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST FASTENER

PROJECTION, SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING

GLOVES IF THERE ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,

CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY

AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE

TRIGGER/LEVER TO AVOID INADVERTENT START UP.

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE

TOOL AND BE AWARE OF A TORQUE REACTION ON THE HANDS WHEN THE TOOL IS

OPERATING, PARTICULARLY DURING THE REVERSING SEQUENCE. GRIP THE TOOL FIRMLY

TO BE ABLE TO COUNTER THE TORQUE REACTION, BUT NOT TOO TIGHTLY.

KEEP HANDS AWAY FROM THE ROTATING DRIVE SCREW AND THE NOSE END OF

THE TOOL. IF A FASTENER BECOMES JAMMED ON THE DRIVE SCREW, SHUT OFF THE AIR

SUPPLY AND DRAIN THE SUPPLY LINE TO THE TOOL BEFORE ATTEMPTING TO DISLODGE IT.

THE TOOL IS NOT ELECTRICALLY INSULATED.

THIS TOOL IS NOT DESIGNED FOR USE IN COMBUSTIBLE OR EXPLOSIVE

ATMOSPHERES.

The pneumatic 07556 type tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow-line assembly

in a wide variety of applications throughout all industries.

Use the selection tables below and opposite to select a complete tool which will be fitted with the correct nose assembly for the threaded

insert selected. `A’ and `B’ dimensions will help you assess the accessibility of your application.

It is also possible to order the base tool only (part number 07556-00400). For details of Nose Assemblies see pages 8 and 9.

IN T E N T O F U S E

7556 TOOL SELECTION

NOSE (see drawing opposite for A & B)

TORQUE

SETTING (lbf ins)

ØCOMPLETE

TOOL PART Nº

NOSE ASSY PART Nº

A (mm)

INSERT

NAME & SERIES B (mm) A (in) B (in)

UNSET

CLUTCH PART Nº

THIN

BSW

30 - 35 08556-00308 13 10

213

07556-09916 07556-01016

SHEET

BSW

35 - 40 08556-00309 13 13

217

07566-09918 07556-01018

NUTSERT

BSW

50 - 55 08556-00312 14 14

16 9

07443-09910 07556-01010

(9650)

BSF

35 - 40 08556-00309 13 13

217

07556-09928 07556-01028

BSF

50 - 55 08556-00312 14 14

16 9

07443-09920 07556-01020

UNC

7 - 9 08556-00302 13 11

07556-09954 07556-01054

UNC

16 - 18 08556-00305 13 11

07556-09956 07556-01056

UNC

16 - 18 08556-00305 13 12

215

07556-09958 07556-01058

UNC

30 - 35 08556-00308 13 10

213

07556-09950 07556-01050

UNF

7 - 9 08556-00302 13 11

07556-09974 07556-01074

UNF

16 - 18 08556-00305 13 11

07556-09976 07556-01076

UNF

16 - 18 08556-00305 13 12

215

07556-09978 07556-01078

UNF

30 - 35 08556-00308 13 10

213

07556-09970 07556-01070

UNC

35 - 40 08556-00309 13 13

217

07556-09948 07556-01048

UNC

50 - 55 08556-00312 14 14

16 9

07443-09940 07556-01040

UNF

35 - 40 08556-00309 13 13

217

07556-09968 07556-01068

UNF

50 - 55 08556-00312 14 14

16 9

07443-09960 07556-01060

7 - 9 08556-00302 13 13

217

07556-09936 07556-01036

16 - 18 08556-00305 13 11

07556-09934 07556-01034

30 - 35 08556-00308 13 17

221

07556-09932 07556-01032

35 - 40 08556-00309 13 11

07556-09930 07556-01030

M3 7 - 9 08556-00302 13 11

07556-09983 07556-01083

M4 16 - 18 08556-00305 13 11

07556-09984 07556-01084

M5 30 - 35 08556-00308 13 10

213

07556-09985 07556-01085

M6 35 - 40 08556-00309 13 13

217

07556-09986 07556-01086

M8 50 - 55 08556-00312 14 14

16 9

07443-09988 07556-01088

SUPERSERT 8

UNC

16 - 18 08556-00305 13 10

213

07552-09558 07556-02058

(FB00) 10

UNC

30 - 35 08556-00308 13 12

215

07552-09550 07556-02050

UNF

16 - 18 08556-00305 13 10

213

07552-09578 07556-02078

UNF

30 - 35 08556-00308 13 12

215

07552-09570 07556-02070

UNC

45 - 50 08556-00311 13 15

219

07552-09548 07556-02048

UNF

45 - 50 08556-00311 13 15

219

07552-09568 07556-02068

M3 16 - 18 08556-00305 13 19

07552-09583 07556-02083

M4 16 - 18 08556-00305 13 10

213

07552-09584 07556-02084

M5 30 - 35 08556-00308 13 11

07552-09585 07556-02085

M6 45 - 50 08556-00311 13 15

219

07552-09586 07556-02086

LARGE FLANGE M4 16 - 18 08556-00305 13 10

213

07556-09184 07556-04084

HEXSERT M5 30 - 35 08556-00308 13 10

213

07557-09285 07556-03085

(9498) M6 35 - 40 08556-00309 14 12

16 15

07556-09186 07556-04086

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

5.75

280

07556

7556 TOOL SELECTION (continued)

NOSE (see drawing above for A & B)

TORQUE

SETTING (lbf ins)

ØCOMPLETE

TOOL PART Nº

NOSE ASSY PART NºA (mm)

INSERT

NAME & SERIES B (mm) A (in) B (in)

UNSET

CLUTCH PART Nº

3/16 BSW 20 - 25 08556-00306 13 12 1/215/32 07556-09816 07556-00016

STANDARD 1/4BSW 25 - 30 08556-00307 13 15 1/219/32 07556-09818 07556-00018

NUTSERTS 5/16 BSW 40 - 45 08556-00310 14 14 9/16 9/16 07443-09810 07556-00010

(9500) 3/8BSW 50 - 55 08556-00312 16 10 5/813/32 07443-09812 07556-00012

(9538) 1/4BSF 25 - 30 08556-00307 13 15 1/219/32 07556-09828 07556-00028

5/16 BSF 40 - 45 08556-00310 14 14 9/16 9/16 07443-09820 07556-00020

3/8BSF 50 - 55 08556-00312 16 10 5/813/32 07443-09822 07556-00022

4 UNC 5 - 7 08556-00301 13 12 1/215/32 07556-09854 07556-00054

6 UNC 9 - 11 08556-00303 13 12 1/215/32 07556-09856 07556-00056

8 UNC 13 - 15 08556-00304 13 10 1/213/32 07556-09858 07556-00058

10 UNC 20 - 25 08556-00306 13 12 1/215/32 07556-09850 07556-00050

6 UNF 9 - 11 08556-00303 13 12 1/215/32 07556-09876 07556-00076

8 UNF 13 - 15 08556-00304 13 10 1/213/32 07556-09878 07556-00078

10 UNF 20 - 25 08556-00306 13 12 1/215/32 07556-09870 07556-00070

1/4UNC 25 - 30 08556-00307 13 15 1/219/32 07556-09848 07556-00048

5/16 UNC 40 - 45 08556-00310 14 14 9/16 9/16 07443-09840 07556-00040

3/8UNC 50 - 55 08556-00312 16 10 5/813/32 07443-09842 07556-00042

1/4UNF 25 - 30 08556-00307 13 15 1/219/32 07556-09868 07556-00068

5/16 UNF 40 - 45 08556-00310 14 14 9/16 9/16 07443-09860 07556-00060

3/8UNF 50 - 55 08556-00312 16 10 5/813/32 07443-09862 07556-00062

6 BA 5 - 7 08556-00301 13 15 1/219/32 07556-09836 07556-00036

4 BA 9 - 11 08556-00303 13 12 1/215/32 07556-09834 07556-00034

2 BA 20 - 25 08556-00306 13 12 1/215/32 07556-09832 07556-00032

0 BA 25 - 30 08556-00307 13 12 1/215/32 07556-09830 07556-00030

M3 5 - 7 08556-00301 13 12 1/215/32 07556-09883 07556-00083

M4 13 - 15 08556-00304 13 10 1/213/32 07556-09884 07556-00084

M5 20 - 25 08556-00306 13 12 1/215/32 07556-09885 07556-00085

M6 25 - 30 08556-00307 13 15 1/219/32 07556-09886 07556-00086

M8 40 - 45 08556-00310 14 14 9/16 9/16 07443-09888 07556-00088

M10 50 - 55 08556-00312 16 12 5/815/32 07443-09880 07556-00080

LGE FLANGE

M4 16 - 18 08556-00305 13 10 1/213/32 07556-09184 07556-04084

THIN SHEET

M5 30 - 35 08556-00308 13 12 1/215/32 07556-09185 07556-04085

NUTSERT(9698)

M6 35 - 40 08556-00309 13 15 1/219/32 07556-09186 07556-04086

M4 16 - 18 08556-00305 13 12 1/215/32 07556-09284 07556-06084

HEXSERT M5 30 - 35 08556-00308 13 12 1/215/32 07556-09285 07556-06085

(9498) M6 40 - 45 08556-00310 16 14 5/89/16 07556-09286 07556-06086

M8 50 - 55 08556-00312 16 15 5/819/32 07443-09288 07556-06088

NUTSERT SQ M5 30 - 35 08556-00308 10 13 13/32 1/207528-07085 07556-07085

(GK08) M6 40 - 45 08556-00310 13 15 1/219/32 07556-09186 07556-04086

PU T T I N G I N T O S E R V I C E

A I R S U P P L Y

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and

automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure

maximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system

or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where

operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or

inch.

Read servicing daily details page 10.

O P E R A T I N G P R O C E D U R E

I M P O R T A N T

When placing Standard Nutserts, lubricate the drive screw of the tool every 25 placings. This is best achieved by wiping

the drive screw with a sponge soaked with STP Lubricant part number 07992-00013

■

OPTION 1

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Place the insert into the prepared hole of the application.

Locate the drivescrew of the tool into the insert.

Operate the trigger. The drivescrew will screw into and

collapse the insert, then automatically reverse out.

OPTION 2

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Screw the insert lip first onto the drive screw of the tool.

With the insert on the tool, locate it into the prepared hole of

the application

Operate the trigger. The drivescrew will screw into and

collapse the insert, then automatically reverse out.

TAKE OFF POINT

FROM MAIN SUPPLY

STOP COCK

(USED DURING MAINTENANCE

OF FILTER/REGULATOR

OR LUBRICATION UNITS)

MAIN SUPPLY

DRAIN POINT

PRESSURE REGULATOR

AND FILTER

(DRAIN DAILY)

LUBRICATOR

07556

C L U T C H A J U S T M E N T

If you have ordered a complete tool the clutch will be set for the specified insert.

When purchased as a spare part the clutch is supplied unset.

Correct clutch setting is necessary to ensure optimum deformation of the insert. If the deformation is insufficient (clutch torque too low)

the insert will rotate in the application. If the deformation is excessive (clutch torque too high) thread distortion will occur and extensive

wear on the drivescrew, may lead to fracture.

For details on how to adjust the clutch refer to the maintenance instructions referring to the clutch on page 11.

A C C E S S O R I E S

Two different accessories are available to make the connection to your air supply:

Hose Connector

part nº 07005-00276 Hose Assembly

part nº 07008-000324

L = 137 cm

1/4” BSP

TO FIT 6.4 mm (1/4”) BORE PIPE

Nose assemblies are specifically designed for each size and type of insert used with the 07556 type of tooling. If you have purchased

a complete tool, it will already be fitted with the correct nose assembly for your insert.

It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number

or the details of the insert to be placed, you will be able to order a new complete nose assembly using the selection tables pages 4 and 5.

FITTING INSTRUCTIONS

I M P O R T A N T

The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise.

Before fitting the nose equipment, ensure the clutch on the tool is set to the correct torque for the insert being placed. (Torque values

are on page 11.)

Where applicable, insert sleeve 8and thrust spring 9into nose housing 2.

Coat thrust washers 3and thrust bearing 4with high pressure grease (eg. Shell Alvania E.P.I.) and locate them in the order shown below into

the nose housing 2.

Where applicable, fit spacer 5through thrust washers and thrust bearings.

Insert drive screw 1through the above assembly.

Fit drive shaft 6into the hexagon hole in the drive screw head.

Insert stop 11 and spring 10 into the front of the base tool.

Screw adaptor 7into clutch housing of the base tool (left hand thread).

Offer up the nose assembly to the adaptor. It will be necessary to rotate the drive screw by hand to line up the hexagon on the drive shaft 6with

the hexagonal hole in the front jaw of the base tool.

Screw the nose housing 2onto the adaptor 7and tighten with a spanner (left hand thread).

NO S E A S S E M B L I E S

10 11

89 4335

NOSE ASSEMBLY COMPONENTS

The table opposite lists all nose assemblies available. Each nose assembly represents a unique assembly of components which can be

ordered individually. Components numbers refer to the text and illustration above. We recommend some stock as items will need regular

replacement. Read the nose assemblies servicing instructions above carefully. All nose assemblies also include spring 10 part number

07430-08282 and stop 11 part number 07430-08203.

SERVICING INSTRUCTIONS

Nose assemblies should be serviced at weekly intervals.

Remove the complete nose assembly using the reverse procedure to the ‘Fitting Instructions’.

Any worn or damaged part should be replaced.

Particularly check wear on drivescrew, thrust washers and thrust bearing.

Lubricate thrust washers and thrust bearings with high pressure grease (eg Shell Alvania E.P.I.)

Check springs are not distorted.

Assemble according to fitting instructions.

■

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