Avdel 7391 Manual de usuario

I n s t r u c t i o n M a n u a l

Hydro-Pneumatic Power Tool

Pass onto user to read and keep for reference

07391

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which

may be introduced after publication. For the latest information always consult Avdel.

AIR PRESSURE Minimum - Maximum 5 - 7 bar 70 - 100 lbf/in2

FREE AIR VOLUME REQUIRED @ 5.5 bar / 80 lbf/in21.59 litres .056 ft3

STROKE Minimum 16 mm .625 in

PULL FORCE @ 4.8 bar / 70 lbf/in26.05 kN 1360 lbf

CYCLE TIME Approximately 1.5 seconds

NOISE LEVEL 71.4 dB(A)

WEIGHT Without nose equipment 1.4 kg 3.1 lb

VIBRATION Less than 2.5 m/s28 ft/s2

S P E C I F I C A T I O N S F O R 0 7 3 9 1 T O O L

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CO N T E N T S

S A F E T Y

I N T E N T O F U S E

P U T T I N G I N T O S E R V I C E

N O S E A S S E M B L I E S

S E R V I C I N G

P R I M I N G

F A U L T D I A G N O S I S

General 2

Specific to 07391 Tool 3

General 4

Tool Dimensions / Selection 4-5

Air Supply 6

Operating Procedure 6

Accessories 7

Fitting/Servicing/Components 8

Regular Servicing - Service Kit 9-10

Maintenance 10-11

General Assembly & Parts List 12-13

Priming Oil Details 14

Priming Procedure 15

Fault Diagnosis Table 16

SA F E T Y

This instruction manual must be read with particular attention to the following safety rules,

by any person installing, operating, or servicing this tool.

DO NOT USE OUTSIDE THE DESIGN INTENT.

DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,

NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR

REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE

PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT

ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY

TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE

UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE

THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.

CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH

RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT

WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION

OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE

EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE

ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE

TOOL/MACHINE.

ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT

HOSES ARE ALWAYS IN GOOD CONDITION.

In addition to the general safety rules opposite, the following specific safety points must also

be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN2.

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE.

CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO

CREATE A HAZARD.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY

THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION,

SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING GLOVES IF THERE

ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,

CLEANING RAGS ETC… IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT

DRY AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE

TRIGGER/LEVER TO AVOID INADVERTENT START UP.

EXCESSIVE CONTACT WITH HYDRAULIC OIL SHOULD BE AVOIDED. TO MINIMIZE THE

POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.

IN T E N T O F U S E

The hydro-pneumatic 07391 tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line

assembly in a wide variety of applications throughout all industries.

The tool is designed to be operated with forward stem release nose assemblies. A complete tool will always be fitted with one of two

assemblies which includes a nose tip. One or two nose tips will be screwed into the base of the tool. To select a complete tool use both

tables opposite. In the first table identify your fastener and read the part number of the nose tip required to place this fastener.

`A’ and `B’ dimensions will help you assess the accessibility of your application. By finding the nose tip part numbers in the second

table you will be able to read the complete tool part number. There may be two complete tools which contain the nose tip, you may

select either.

It is also possible to order the base tool only part number 07391-00200.

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

1.25

.75

2.50

07391

3.20

5.90

150

12.40

1.90

3.00

2.40

.90

07391 TOOL SELECTION

07391-00001

07391-00002

07391-00003

COMPLETE TOOL

part Nº

07391-03000

07391-03100

07391-03000

NOSE ASSEMBLY

part Nº

07381-04701

07348-07001

NOSE TIP 2

part Nº

(in base)

07381-04601

07381-04701

07381-04601

NOSE TIP 1

part Nº

(in base)

07381-04501

07340-06101

07381-04501

NOSE TIP

Part Nº

(in nose assembly)

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

Copper

Copper/Nickel

Al. Alloy

Copper

Copper/Nickel

Al. Alloy

Copper

Copper/Nickel

Stainless Steel

Steel

Al. Alloy

Steel

AVEX

Snap head

& 120°csk head

AVDEL SR

(except those of

04821 Grip Length)

AVINOX

BE11 & BE61

AVIBULB

Low Profile

BULBEX

T-LOK

Snap Head

4.3mm

07391 NOSE TIP SELECTION

FASTENER NOSE (see drawing opposite for A & B)

MATERIALØ

12.7

A (mm)NAME & HEAD

07381-04501

07340-04601

07381-04601

07381-04701

07381-04501

07381-04601

07348-07001

07340-06101

07381-04701

07340-06101

07381-04701

07381-04601

07381-04701

07381-04601

07381-04701

3.3

3.2

3.3

B (mm)

.500

A (in)

.130

.125

.130

B (in

)

NOSE TIP part Nº

O P E R A T I N G P R O C E D U R E

OPTION 1

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Insert the fastener body squarely into the prepared hole of the

application.

Apply the tool to the protruding rivet stem.

Fully operate the trigger. The tool cycle will ensure the rivet is

placed.

PU T T I N G I N T O S E R V I C E

A I R S U P P L Y

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and

automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure

maximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system

or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where

operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or

inch.

Read servicing daily details page 9.

07391

TAKE OFF POINT

FROM MAIN SUPPLY

STOP COCK

(USED DURING MAINTENANCE

OF FILTER/REGULATOR

OR LUBRICATION UNITS)

MAIN SUPPLY

DRAIN POINT

PRESSURE REGULATOR

AND FILTER

(DRAIN DAILY)

LUBRICATOR

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OPTION 2

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Insert the fastener stem into the nose of the tool.

Insert the tool with the fastener squarely into the prepared

hole of the application.

Fully operate the trigger. The tool cycle will ensure the rivet is

placed.

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Hose Connector

part nº 07005-00276

A C C E S S O R I E S

Two different accessories are available to make the connection to your air supply:

Double Male Connector

part nº 07005-00041

TO FIT 6.4 mm (1/4”) BORE PIPE 1/4” BSP

1/4” BSP

NO S E A S S E M B L I E S

There are two nose assemblies available for the 07391 tool with only the nose tip varying. See nose assembly component table below

for part numbers. If you have purchased a complete tool, it will be fitted with one of these two nose assemblies.

It is essential that the correct nose tip is fitted prior to operating the tool. One or two extra nose tips are supplied screwed into the base

of the tool. For nose tip part numbers refer to the table on page 5. It is essential to use whichever nose tip has the smallest diameter

hole fitting over the fastener stem.

FITTING INSTRUCTIONS

I M P O R T A N T

The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise.

Lightly coat the jaws with Moly lithium grease.

Drop jaws 4into jaw housing 3.

Insert jaw spreader 5into jaw housing 3(locating in the ‘V’ shape formed by the jaws).

Locate buffer 6on jaw spreader 5.

Locate spring 7into jaw spreader 5.

Fit locking ring 8onto the jaw spreader housing assembly of the tool.

Holding tool pointing down, screw on the assembled jaw housing onto the jaw spreader housing assembly of tool and tighten with

spanner.

Screw nose tip 1into nose casing 2.

Place nose casing 2over jaw housing 3 and screw onto tool, tightening with spanner.

NOSE ASSEMBLY COMPONENTS

The table lists component part numbers for

both nose assemblies. Item numbers refer to

the text and illustration above. We recommend

some stock as items will need regular

replacement. Read nose assemblies servicing

instructions above carefully.

SERVICING INSTRUCTIONS

Nose assemblies should serviced at weekly intervals.

Remove the complete nose assembly using the reverse procedure to the ‘Fitting instructions’.

Any worn or damaged part should be replaced by a new part.

Particularly check wear on jaws.

Check spring 7is not distorted.

Assemble according to fitting instructions.

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12 3 4 56 7

■

Nose assembly

07391-03000

NOSE ASSEMBLY COMPONENTS

Components

Item

NoNose Assembly

07391-03100

1Nose Tip 07381-04501 07340-06101

2Nose Casing 07340-00306

3Jaw Housing 07340-00304

4Jaws 07340-00213

5Jaw Spreader 07340-01501

6Buffer 07340-01503

7Spring 07498-06801

8Locking Ring 07340-00327

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