Automation Correct Coal-trol Digital TS2BL Manual de usuario

Coal-trol Digital™ TS2BL Thermostat

User Manual

The Coal-trol Digital™ system has

been specifically developed to

improve the performance and

convenience of your anthracite coal

stove. The TS2BL thermostat and

solid-state control module make this

possible.

An investment of a small amount of

time to review this manual will ensure

the proper performance of your

Coal-trol Digital™ system.

Features, compatibility and benefits of the TS2BL Thermostat:

● Fully compatible with Coal-trol TS2 Thermostat. Must be used with CM2-OEM, CM2-4,

and CM2-4-XX Control Modules.

● Custom backlit display for easy use and setup.

● Single Setpoint Mode (default, super easy to use), TS2 Mode (two setbacks), TS2ES

Mode (formerly Energy Star - 4 setbacks Weekdays, 4 setbacks Weekends). You

choose.

● New - power loss timer recovers fire or prevents fuel feed when fire is out after power

interruption.

● Variable speed convection fan speed - Automatic or manual control.

● New - two RJ45 connectors - choose behind wall or surface wiring.

● Standard on appliances by Leisure Line Stove and Hitzer Stoves.

● Use to upgrade control systems on Alaska, Keystoker, Reading, Harman (Magnum),

Triburn and other anthracite stoker stoves and furnaces.

MADE IN USA Automation Correct LLC • Syracuse NY

Contents

Welcome 3

Safety and Warnings 4

For Service or Repair 5

Coal-trol Digital™ Limited Warranty 5

Locating and Mounting the Thermostat 6

QuickStart 7

Recommended Settings by Stove Brand 9

Setpoint Modes and TS2 & TS2ES Compatibility 9

Power Outages 10

Test Mode 11

Menus 13

Round-Robin / Home 13

Quick Menu 15

Press and Hold MENU Sequence 15

FEED 16

SETUP 16

Setpoint Programming 18

“TS2” SPM Mode 18

“ES” SPM Mode 19

ADVANCED 20

RESET 23

Advanced Topics 24

Control Module Type 24

Dual Stoker 25

Tri-burner Stoves 25

Manual Fan Safe Threshold and Time Settings 26

Where did HLF go? 27

The Temperature Keeps Overshooting Way Above Setpoint 27

Generator and Off-Grid Power 28

Boiler, Biomass, Gasifier, and Other Heating Appliance Types 28

Specifications 29

Welcome

To a new era in solid fuel heating. You have chosen to improve your household comfort and

increase the efficiency of your heating dollars.

The TS2BL is designed to be mounted to an interior wall, out of direct sunlight. Mounting

hardware is provided and two thermostat control cord receptacles are available to

accommodate different mounting situations. The thermostat should not be placed on a shelf or

couch or placed in a location where it will be insulated from the flow of air in the space you are

heating. In your thermostat’s packaging you will find an insert that has thermostat wall mounting

instructions and a drilling template.

This manual assumes you have already installed and connected the Control Module to your

stove’s motors. Please reference the Control Module manual for installation instructions, or

contact a local automatic coal stove installer.

Connect the TS2BL to your Control Module using the thermostat control cord. Automation

Correct can supply you cords of different lengths if the one included in your system purchase is

not long enough. You can also use standard ethernet patch cords to connect the thermostat to

the control module. Do not connect either the TS2BL or control module to an ethernet network.

It may result in damage to the Coal-trol or your ethernet equipment.

Power will be supplied to the TS2BL thermostat once the control module is plugged into an

electrical outlet and your thermostat is connected to your control module. Any switch integrated

in your CM-OEM or CM2 control module only controls power to the motor outputs, not to the

connected thermostat.

Safety and Warnings

ATTENTION - Please follow all manufacturer instructions that came with your stove or

furnace. The Coal-trol Digital is designed to complement and enhance the safe operation

of your appliance. Specifically, the Coal-trol Digital control system has been designed for

use with appliances tested to ANSI Standard Designation: E1509-95, Standard

Specification for Room Heaters, Pellet Fuel-Burning Type and/or UL1482, Room Heaters,

Solid Fuel Type.

Use of the Coal-trol Digital™ on appliances not permanently marked with one of the above

designations voids all warranties and may be unsafe. Contact us or your stove manufacturer if

you are not sure that your stove/furnace is built in compliance with these safety standards.

WARNING - The Coal-trol Digital™ is capable of regulating a coal fire smaller than required to

maintain a proper chimney draft. Follow all manufacturer's recommendations for minimum draft

pressures and temperature. The use of mechanical means such as a draft inducer fan may be

required to ensure proper draft at low fire. Installation of a carbon monoxide detector (not

included) is highly recommended.

Please keep reading… Additional Safety Information:

THIS PRODUCT HAS A GROUNDING TYPE PLUG AND REQUIRES A GROUNDING TYPE

OUTLET. IF THE PLUG DOES NOT FIT, CONTACT A QUALIFIED ELECTRICIAN. DO NOT

MODIFY THE PLUG IN ANY WAY.

TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT CONNECT TO A CIRCUIT AT

MORE THAN 150 VOLTS TO GROUND.

RISK OF ELECTRICAL SHOCK: THE CONTROL MODULE AND THERMOSTAT HAVE NO

SERVICEABLE PARTS INSIDE. SEE WARRANTY FOR SERVICE.

WARNING: BYPASS OF MECHANICAL VENT SPILLAGE SWITCH (FUME SWITCH) OR

BONNET TEMPERATURE LIMIT, IF INSTALLED IS DANGEROUS. OPERATION MAY CAUSE

SERIOUS INJURY OR DEATH, DUE TO CO POISONING OR FIRE.

FOR INDOOR USE ONLY

For Service or Repair

Contact your dealer or our company.

Phone: (315) 299-3589 (Leave a message. We get too many junk calls)

Email: [email protected]

Web: www.automationcorrect.com

Coal-trol Digital™ Limited Warranty

THREE-YEAR WARRANTY - Automation Correct LLC (us) warrants TS2BL Thermostat and Control Module to

be free from defects in material and workmanship. If a defect is found within three years from the date of

original installation of the product (whether or not actual use begins on that date) Automation Correct LLC will

provide a new or remanufactured part, at our sole option, to replace any defective part, without charge for the

part itself.

This warranty does not include labor or other costs incurred for diagnosing, repairing, removing, installing,

shipping, servicing, or handling either defective parts or replacement parts.

Warranty Conditions:

1. Warranties only apply to products in their original installation location.

2. Installation, use, care, and maintenance must be normal and in accordance with the instructions

contained in the Operation Manual, Installation Manual and Automation Correct LLC's Service

Information.

3. Defective parts must be returned to us or an authorized dealer for credit.

4. All work is performed during normal business hours.

5. This warranty applies only to residential use.

LIMITATIONS OF WARRANTIES - All implied warranties (including implied warranties of merchantability

and fitness for a particular purpose) are hereby limited in duration to the period for which the LIMITED

WARRANTY is given and applies. Some states do not allow limitations on how long an implied warranty

lasts, so the above may not apply to you. The expressed warranties made in this warranty are exclusive

and may not be altered, enlarged, or changed by any distributor, dealer, or other person whatsoever.

Automation Correct LLC will not be responsible for:

1. Damage or repairs as a consequence of faulty installation, misapplication, abuse, improper servicing,

unauthorized alteration or improper operation.

2. Failure to operate due to voltage conditions, blown fuses, open circuit breakers or other conditions

beyond the control of Automation Correct LLC.

3. Parts not supplied or designated by us, or damages resulting from their use.

4. Automation Correct LLC products installed outside the 50 US states or Canada.

5. Cost of heating fuel of any kind whatsoever including electricity.

6. Any special indirect or consequential property or commercial damage of any nature whatsoever. Some

states do not allow the exclusion of incidental or consequential damages, so the above limitation may

not apply to you.

This warranty gives you specific legal rights, and you also may have other rights, which vary from state

to state.

Locating and Mounting the Thermostat

Mount the TS2BL thermostat at eye level, preferably on an interior wall. For proper operation

the thermostat must either be in the same room as the stove, or must readily sense the diffuse

heat from a heat discharge and return air duct system. Avoid the direct breeze of warm

discharge air on the thermostat. To the side or rear, or across the room from a stove is good.

The TS2BL connects to the Control Module on the appliance with a RJ45 wire.

Choose either behind the wall wiring method or wall surface wiring method. Use the template

included with your thermostat to assist in mounting.

QuickStart

The TS2BL is compatible with the vast majority of forced air automatic coal stoker stoves on the

market and in use. It can be used straight out of the box with no setup needed for users of

Leisure Line and Hitzer brand stoker stoves. If you are using a Coal-trol Digital system on a

Keystoker, Alaska, Reading, Harman, or other brand automatic stoker stove you will need to

adjust your IDLE, MAX, and possibly your TRBN settings. The recommended settings for which

are detailed in the Recommended Settings by Stove Brand section below. Applying those

settings is detailed in the SETUP and ADVANCED menu sections below.

Button and Display Basic Description

Operation of the TS2BL thermostat is accomplished with two types of button presses. First is

the “tap” which is a short duration press and release of a button lasting no more than one

second. The second type of press is the “press and hold” where you press a button and hold it

down for an extended period of seconds, releasing only after reaching a desired screen or

result.

Upon power up from an extended loss of power, the thermostat will go through an initialization

that displays the version number of the software, the manufacturer the thermostat is sold by,

and then “PWR LOSS” with the LCD flashing. The Coal-trol Digital Control Module outputs will

all be off in this power outage recovery mode. This is a safety that waits for the user to

acknowledge the restart from complete loss of power before it will operate the stove’s feeder.

This will prevent the Coal-trol system from dumping a hopper of coal into the ash pan after a

power outage event that lasted long enough for the fire to have gone out.

Acknowledge the power up and get your stove running by tapping the MENU button. More

information on how the TS2BL handles power outages and the four different restart modes is

contained in the Power Outages section.

The thermostat comes pre-configured for Single Setpoint mode (SSP). In this mode there is

only one setpoint used for all times and days of the week. Adjusting that setpoint is as simple

as tapping the UP/ DOWN buttons (or pressing and holding them to make larger adjustments)

while the unit is in the round-robin screens. The thermostat will adjust the stove’s fire to reach

and maintain the set temperature. More details on the three available setpoint modes can be

found in the Setpoint Modes and TS2 & TS2ES Compatibility section.

For many people, that’s all there is to it!

If you wish to use multiple setpoints, as were available with the TS2 or TS2ES; if you need to

adjust settings for one of the above mentioned stove brands; if you have a dual stoker Coal-trol

Digital system or other customized configuration; or if you wish to learn more about the

capabilities and features of your new Coal-trol Digital TS2BL thermostat, please read on.

Recommended Settings by Stove Brand

The TS2BL comes pre-loaded with settings appropriate for most Leisure Line and Hitzer brand

automatic stoker stoves. If you have another brand stove please reference this table and adjust

the TS2BL’s settings to the recommended defaults for your stove. These, like the pre-loaded

settings, are our recommended starting points. Manufacturing differences, tolerances, and parts

changes can result in the user needing to adjust from these recommendations to achieve the

optimal range of operation for their stove.

Setting

Display

Leisure Line

Hitzer

Keystoker

90/105/Koker

Reading

(Tri-burner)

Reading

(separate

combustion

blower)

Alaska

(paddle)

Harman

(Magnum)

Idle Feed

Rate

IDLE

Maximum

Feed Rate

MAX

Triburn

TBRN

Mechanical

N/A

Set feeder

screw to full

clockwise.

Set red nut to

⅝” from acorn

nut.

Set red nut to

tight against

acorn nut, then

back off 2

turns.

N/A

Set adjustment

handle to 11/16”

from the acorn

nut.

Follow the instructions in the sections below for accessing the IDLE and MAX settings in the

SETUP menu and, if necessary, the TBRN setting in the ADVANCED menu, to apply these

recommended settings.

Setpoint Modes and TS2 & TS2ES Compatibility

As mentioned in the QuickStart section above, the Coal-trol Digital TS2BL thermostat comes

with the Single Setpoint, or SSP, mode of operation pre-loaded from the factory. In this mode

there is only one setpoint and it is adjustable directly from the round-robin screens by using the

UP/DOWN buttons.

The TS2BL offers two additional modes of operation:

The TS2 mode provides the setpoint experience of the original TS2 thermostat by providing 2

programmable set points, one for daytime and one for nighttime. These two setpoints are used

on all days of the week. You get to control the time of the setpoint as well as the temperature

setting. While in this mode, on the round-robin screens, you can perform a temporary override

of the currently programmed setpoint by using the UP/DOWN buttons to adjust the temperature

setting. When the next programmed setpoint time comes, the programmed setpoint will take

over. In this mode, you will need to set the thermostat’s time setting in the SETUP menu.

Setpoint programming is also available in the SETUP menu, detailed in the SETUP menu

section below.

Lastly, there is the ES mode, which replicates the setpoint programming capability of the original

TS2ES thermostat. In this mode, you have 8 programmable setpoints, 4 for weekdays

(morning, day, evening, and night) and 4 more for weekends. Like with the TS2 mode, setpoint

programming is accomplished in the SETUP menu. You will have to set a time as well as the

day, also done in the SETUP menu. Temporary overrides of setpoint temperatures is

accomplished by using the UP/DOWN buttons from the round-robin screens. An override will

revert to the programmed setpoint temperature when the next programmed setpoint time is

reached.

If you wish to make a long-term override of programmed setpoints, such as for a vacation, it is

recommended you switch the thermostat back into Single Setpoint (SSP) mode and set the

temperature where you want it. Any programmed setpoints you have set up while in TS2 or ES

mode will be remembered and reinstated when you return the TS2BL back to the TS2 or ES

mode.

Power Outages

The TS2BL has a new feature that better handles power outage situations. In the event of a

power outage, one of four things will happen.

No Warning

Screen

Less than 5

minutes

If power is removed for less than 5 minutes the TS2BL will

restart and operate normally as if nothing has happened.

Time will be kept during the outage and the clock adjusted

accordingly if using TS2 or ES mode, but there will be no

change in the operation of the stove from before the power

outage.

“PRW IDLE”

5 to 8

minutes

If power is removed for between 5 and 8 minutes, the TS2BL

will restart into an idling mode and flash “PRW IDLE” on the

screen. This is to attempt to maintain a fire, but allow you

time to check on the fire condition before normal operation

resumes. Normal operation will not resume until you

acknowledge the warning by tapping the MENU button.

While in this power outage recovery mode the stove will

operate at the IDLE feed rate. Normal temperature control

will not happen until you acknowledge the warning. Time is

kept during the outage and will be adjusted automatically

when power is restored, if using TS2 or ES mode.

Otros manuales para Coal-trol Digital TS2BL

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