Austlift 103901 Manual de usuario

USER MANUAL

WELD ON POINT COMPACT

CODE: 103901, 103902, 103904, 103906, 103909

1300 100 120

www.austlift.com.au

Australian Lifting Centre Pty Ltd

1300 100 120

Weld on Point Compact (Type WPC)

Austlift WPC type weld on lifting points can be welded on

any carbon steel surface as a lifting point, or to be used as a

be used as an anchor point for load restraint applications.

• Marked with chain size, batch number, grade, WLL,

Austlift branded with manufacture quality mark.

•

• This document hold the welding instructions.

Safety Factor

4-1

Alloy

Steel

AS/NZS

3776

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WLL

(T)

CODE Wt.

(kg)

DIMENSIONS (mm)

B C C1 D W

1103901 0.4 40 40.5 70.5 13 37

2103902 0.48 42 48.5 81.5 14 40

4103904 0.69 46 49 84 17 42.5

6103906 1.5 55 57 104.5 22 51

9103909 2.5 70 67.5 124.5 26 66

TEMPERATURE

–40° to

200°C

200° to

300°C

300° to

400°C

Over

400°C

WLL

Reduction None 10% 25% Do not use

Warning

Under no circumstances should you exceed the work

load limit of this product.

WLL reduction must be taken into account when using

in a cold or hot environment.

• Do not use these products in an acidic environment.

• Contact your supplier for advice if these products are

used in a corrosive environment.

• Do not treat this product with electric or hot dip

galvanising at any time.

Welding Instructions

1300 100 120

To properly install and weld an Austlift weld-on lifting

point it requires a competent person who has

experience in the lifting or load restraint industry and in

the welding job.

PRODUCT

Max.

WIDTH

OF PLATE

(mm)

Max.

HEIGHT

OF PLATE

(mm)

Min.

THICKNESS

OF PLATE

(mm)

Min.

THICKNESS

OF FILLET

WELD (mm)

WPC-1-8

800 800 11 7

WPC-2-8

1050 1050 15 8

WPC-4-8

1290 1290 19 10

WPC-6-8

1560 1560 24 15

WPC-9-8

1780 1780 30 18

General

WARNING

This chart provides the basic information of size of supporting

material. The thicker the material, the bigger the plate that can be

used. Please contact your nearest distributor for further information.

Positioning

• This product shall be in the correct position to withstand all

angles of the load strain.

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1. Material

Take note of the tensile strength of supporting material

to weld to. The following is a guide to determine the

correct height, length and thickness to ensure the right

strength of support material in mild steel.

2. Electrodes

Any welding of this product should be carried out by a

low alloy or non-alloy steel.

Electrodes must be free from any moisture and wire free

from rust before any kind of welding is to be carried out.

Recommended welding electrode; AS/NZS 1553 or equivalent.

Welding

• Positioned so that it cannot cause any damage to the

product orother parts ofthe equipment to which it is welded.

• The use of this product can not cause any injury to persons

operating equipment.

• Cannot cause any unintentional unhooking when in use.

• Placed in a position so that it can be easily hooked and

unhooked safely.

• The product does not hinder any operation e.g. lifting or

excavation.

• If this product is used for an excavator it should be welded

in the middle upper part of the bucket.

•

taken into service.

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3. Welding

Make sure all areas to be welded are cleaned and free

from rust, paint, dirt, etc.

• The surface to be welded should be preheated. Ensure

correct welding procedures are adopted in this case.

• First position the lifting point then tack weld all four

corners.

•

around. Make sure the lifting point is welded to the

ends of the bow.

• To reach maximum penetration, ensure that the welding

torch or electrode is held at a 45° degree angle.

• It is recommended that you weld the top joint of the

lifting point with a larger electrode.

• Ensure that there are no cracks or pores in the welds

or welded area.

• Allow the weld to cool at room temperature. Do not

use water or a fan to cool the weld.

• All bare and unwelded areas should be painted to

avoid rust.

• All moving parts should be well lubricated after welding.

• MIG welding has less penetration than others and it is

not recommended for welding G80 components.

1300 100 120

• Check for bends, nicks, wear, stretching or elongation of

the components.

• Check for any signs of corrosion.

• Check for any scoring or cracks on all welds and components.

• Check the latch, rivet and spring. Latch shall be working

properly.

Inspection

Make sure all areas to be welded are cleaned and free

The surface to be welded should be preheated. Ensure

First position the lifting point then tack weld all four

around. Make sure the lifting point is welded to the

To reach maximum penetration, ensure that the welding

It is recommended that you weld the top joint of the

Ensure that there are no cracks or pores in the welds

Allow the weld to cool at room temperature. Do not

All bare and unwelded areas should be painted to

All moving parts should be well lubricated after welding.

MIG welding has less penetration than others and it is

Triple weld runs may have to be conducted in

order to reach minimum weld ﬁllet area (A).

WARNING

The components should be taken out of service immediately if

it shows any of the above faults.

Lifting your business to a higer level.

1300 100 120

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