Atlas Copco EBL12 Hoja de instrucciones

EBL12

Printed Matter No. 9836 8184 00 Electric screwdriver

Product Instructions

Valid from Serial No. A0609

2013-09

8431 0170 11EBL12 ( 0.2-1.2 Nm)

WARNING

Read all safety warnings and instructions

Failure to follow the safety warnings and

instructions may result in electric shock, fire

and/or serious injury.

Save all warnings and instructions for

future reference

Table of content

Product information .......................................................................3

Operation .....................................................................................5

Service .........................................................................................9

Informace o produktu ..................................................................10

Provoz ........................................................................................12

Servis .........................................................................................17

Informations produit ....................................................................18

Exploitation ................................................................................20

Entretien .....................................................................................25

Produktinformation .....................................................................26

Bedienung ..................................................................................28

Wartung .....................................................................................33

Informações do Produto ...............................................................34

Operação ....................................................................................36

Serviço .......................................................................................40

Informazioni sul prodotto .............................................................41

Funzionamento ...........................................................................43

Assistenza ..................................................................................47

Информация об изделии ............................................................48

Эксплуатация ............................................................................50

Обслуживание ...........................................................................55

Información del producto .............................................................56

Funcionamiento ..........................................................................58

Servicio ......................................................................................63

Produktinformation .....................................................................64

Funktion .....................................................................................66

Service .......................................................................................70

Spare part list ..............................................................................71

Accessories .................................................................................75

EBL12Table of content

General information

TWARNING

• Read all safety warnings and all instructions.

Failure to follow the warnings and instructions may result in electric shock, re and/or serious injury.

• Save all warnings and instructions for future reference.

TWARNING

Special precautions for STR and ETT tools.

• Avoid using tightening strategies in applications outside their limitations.

• Major changes in joint characteristics will affect the operator reaction force.

• Consider that a joint failure or a tool error can cause sudden unexpected reaction force and possibly injure

the operator.

• Recommended value for Rundown Complete is 10% of target torque.

Safety signal words

The safety signal words Danger, Warning, Caution, and Notice have the following meanings:

DANGER indicates a hazardous situation which, if not avoided, will result in

death or serious injury.

DANGER

WARNING indicates a hazardous situation which, if not avoided, could result

in death or serious injury.

WARNING

CAUTION, used with the safety alert symbol, indicates a hazardous situation

which, if not avoided, could result in minor or moderate injury.

CAUTION

NOTICE is used to address practices not related to personal injury.NOTICE

Warranty

Contact the Atlas Copco sales representative within your area to claim a product. Warranty will only be approved

if the product has been installed, operated, lubricated and overhauled according to the Product Instructions.

Warranty will not be approved if it should be detected that the electric motor has been opened.

Please also see the delivery conditions applied by the local Atlas Copco company.

ServAid

ServAid is a utility for providing updated product information concerning:

- Safety instructions

- Installation, Operation and Service instructions

- Exploded views

ServAid facilitates the ordering process of spare parts, service tools and accessories for the product of your

choice. It is continuously updated with information of new and redesigned products.

You can use ServAid to present content in a specic language, provided translations are available, and to

display information about obsolete products. ServAid offers an advanced search functionality of our entire

product range.

ServAid is available on DVD and on the web:

http://servaidweb.atlascopco.com

For further information contact your Atlas Copco sales representative or e-mail us at:

[email protected]

Overview

Statement of use

This product is designed for installing and removing threaded fasteners in wood, metal or plastic.

No other use permitted. For professional use only.

Product informationENEBL12

If the tool is equipped with a reaction bar

The reaction bar is designed for absorbing the reaction torque of assembly power tools.

No other use is permitted. For professional use only.

Technical data

8431017011Ordering No

EBL12Model

1/4" HexBit drive

M2-3Screw capacity

StraightModel type

ClutchShut-off system

N/A dB(A)Sound power

<70 dB(A)Sound pressure

ISO15744Sound standard

N/A dB(A)Sound uncertainty

910 r/minSpeed range

0.2-1.2 NmTorque range

1.8-10.6 in lbTorque range

30 V d.c.Motor voltage

70 WMotor power

ISO28927-2Vibration standard

N/A m/s²Vibration uncertainty

<2.5 m/s²Vibration value

0.5 kgWeight

1.1 lbWeight

Service intervals

Service recommendations

Overhaul and preventive maintenance is recommended at regular intervals. If the machine is not working

properly, it should immediately be taken out of operation for inspection. At the overhauls, all parts should be

cleaned accurately and defective or worn parts should be replaced.

EBL12ENProduct information

Ergonomics

Ergonomic guidelines

1)Take frequent breaks and change work positions frequently.

2)Adapt the workstation area to your needs and the work task.

• Adjust for convenient reach range by determining where parts or tools should be located to avoid static

load.

• Use workstation equipment such as tables and chairs appropriate for the work task.

3)Avoid work positions above shoulder level or with static holding during assembly operations.

• When working above shoulder level, reduce the load on the static muscles by reducing the weight of the

tool, using for example torque arms, hose reels or weight balancers. You can also reduce the load on the

static muscles by holding the tool close to the body.

• Make sure to take frequent breaks.

• Avoid extreme arm or wrist postures, particularly for operations requiring a degree of force.

4)Adjust for convenient eld of vision by minimizing movement of the eyes and head during the work task.

5)Use the appropriate lighting for the work task.

6)Select the appropriate tool for the work task.

7)Use ear protection equipment in noisy environments.

8)Use high-quality inserted tools or consumables to minimize exposure to excessive levels of vibrations.

9)Minimize exposure to reaction forces.

• When cutting:

A cut-off wheel can get stuck if the wheel is either bent or if it is not guided properly. Make sure to use

correct anges for cut-off wheels and avoid bending the wheel during cut-off operation.

• When drilling:

The drill might stall when the drill bit breaks through. Makes sure you use support handles if the stall

torque is too high. The safety standard ISO11148 part 3 recommends to use something to absorb the reaction

torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

• When using direct driven screw or nutrunners:

Reaction forces depend on tool setting and joint characteristics. The ability to bear reaction forces depends

on the operator’s strength and posture. Adapt the torque setting to the operator's strength and posture and

use a torque arm or reaction bar if the torque is too high.

10)Use dust extraction system or mouth protection mask in dusty environments.

Configuration

Tightening torque

For accurate operation and safety, the tightening torque of the screwdriver must be adjusted correctly in relation

to the screw joint. Check the torque specication for the actual joint.

The torque is set by adjusting the clutch spring with the torque key, supplied together with the screwdriver.

Tighten one screw until the clutch releases and the screwdriver stops. If needed, adjust the torque settings.

Verification of tightening torque

Atlas Copco Torque Analyser, ACTA 4000, plus an appropriately-sized in-line transducer, IRTT together with

the available test joints are recommended equipment.

Torque range of the clutch springs :

AEach clutch spring gives a certain torque range. Don’t adjust the torque over the maximum recom-

mendation as that might result in improper function and faster wear of the clutch.

OperationENEBL12

Testing of tightening torque

Torque and angle testing instrument

In the workshop At the assembly line

Yo u r actual joint

Te s t joint

To r que and angle testing

instrument, ACTA 4000

To r que transducer To r que transducer

To r que and angle testing

instrument, ACTA 4000

s011990

Ordering No.NBModel

8092 1177 20See our main catalogue or separate leafletACTA 4000 – Basic

8092 1177 30See our main catalogue or separate leafletACTA 4000 – QC

8092 1177 40See our main catalogue or separate leafletACTA 4000 – AA

Testjoint and Transducer

Select testjoint and transducers according to minimum and maximum torque of your tool

Test joints - Hard joints

s009510

1/4" female hex connection

Spare screw

Ordering No.Screw qualityScrew size

Test joint

Ordering No.

Torque range

(Nm)

buy locally12.9M2x164145 0958 860.05 - 0.25

buy locally12.9M3x304145 0958 870.25 - 0.6

0211 1181 0012.9M4x504145 0958 800.5 - 1.5

0211 1177 0012.9M4x304145 0958 811.5 - 3.0

0211 1256 0012.9M6x604145 0958 823.0 - 6.0

100° joints

s009120

1/4" male hex connection Ø 3mm

Spare screw

Ordering No.Screw qualityScrew size

Test joint

Ordering No.

Torque range

(Nm)

0211 1965 4512.9M2x164145 0958 720.04 - 0.1

EBL12ENOperation

Spare screw

Ordering No.Screw qualityScrew size

Test joint

Ordering No.

Torque range

(Nm)

0211 1965 4512.9M2x164145 0958 710.04 - 0.1 *

0211 1965 4512.9M2x164145 0958 730.08 - 0.2

0211 1110 0012.9M3x204145 0958 740.2 - 0.6

Test joints - Soft joints

s009520

1/4" female hex connection

Spare screw

Ordering No.Screw qualityScrew size

Test joint

Ordering No.

Torque range

(Nm)

buy locally12.9M2x164145 0958 760.04 - 0.1

buy locally12.9M3x204145 0958 770.08 - 0.2

buy locally12.9M3x204145 0958 780.2 - 0.6

0211 1177 0012.9M4x304145 0959 800.6 - 2.0

0211 1251 0012.9M6x354145 0959 811.5 - 4.0

0211 1251 0012.9M6x354145 0959 823.0 - 7.0

In-line torque transducers - Torque/angle models

Ordering Noft lbRated capacity NmDrive Square inchDrive Hex inchModel

8092 1130 960.81½IRTT 1A-I06

8092 1182 011.52½IRTT 2A-I06

8092 1182 0645¼IRTT 5A-I06

8092 1182 0845¼IRTT 5A-06

Operating instructions

Fuses

The EBL Drive and EBL RE-Drive have a built-in PTC protection. To reset disconnect the mains plug for 10

seconds.

Attaching the bit

TMake sure you disconnect the tool from the power source before replacing the tool bit, especially

when using a push start type tool. Replacing the bit while the tool is connected to a power source

may cause injury when the bit begins to rotate.

General

The screwdriver is designed to work with the EBL drive or EBL RE-Drive as power unit.

Start options

The EBL screwdriver is equipped with options for lever start and push start. With lever start the tool starts by

pulling the black lever on the machine. With push start the tool starts by pushing the bit towards the screw and

work piece. Start mode is easily recongured by changing the switch position under the lever of the tool.

OperationENEBL12

Operating procedure

Power OFF

Drive unit

ReversingChange of bit

Start options

Setting of tightening torque

Torque scale

Red notch = Torque indication

Torque adjustment key

Stop

Lever start

Start

EBL

0.03-0.3 Nm

1000 rpm

Max 30 V DC

EPA

EBL

0.03-0.3 Nm

1000 rpm

Max 30 V DC

EPA

EBL

0.03-0.3 Nm

1000 rpm

Max 30 V DC

EPA

EBL

0.03-0.3 Nm

1000 rpm

Max 30 V DC

EPA

Start

Push start

Lever Push

EBL

0.03-0.3 Nm

1000 rpm

Max 30 V DC

EPA

Stop

= Soft Stop = Soft Stop

Stop before reversing

Forward

Reverse

Lever Push

s009710

EBL

0.03-0.3 Nm

1000 rpm

Max 30 V DC

EPA

EBL12ENOperation

Maintenance

Preventing ESD problems

The components inside the tool and controller are sensitive for electrostatic discharge. To avoid future malfunc-

tion, make sure to perform service and maintenance in an ESD approved work environment. See below gure

as an example of an acceptable work station for service.

wrist strap

ESD carpet

s004120

ATTENTION

OBSERVE PRECAUTIONS

FOR HANDLING

ELECTROSTATIC

SENSITIVE

DEVICES

Service instructions

Overhaul and preventive maintenance is recommended at regular intervals once per year or after maximum

250.000 tightening depending on which occurs sooner. More frequent overhaul may be needed if used at high

torque, high cycle rate or long tightening times. If the machine is not working properly, it should immediately

be taken away for inspection.

At the overhauls, all parts should be cleaned accurately and defective or worn parts (i.e. O-rings) should be

replaced.

Cleaning/Inspection

Clean all parts thoroughly in white spirit or similar cleaning agent. After the cleaning, inspect all parts. Damaged

and worn parts should be replaced.

Overhaul

No regular overhaul is needed, except for complementory lubrication of gears.

Lubrication

The planetary gears are lubricated with grease of type Molykote Longterm 00. If needed, a complementary

lubrication (see g.) of grease could be made, maximum 0.2 cm3.

2002600

0.1cm3

7mm

No further regular lubrication is required.

Repair

ServiceENEBL12

Všeobecné informace

TVÝSTRAHA

• Přečtěte si veškerá bezpečnostní varování a veškeré pokyny.

Nedodržení varování a pokynů může mít za následek úraz elektrickým proudem, požár anebo vážný úraz.

• Uschovejte veškeré texty varování a pokynů i pro budoucí potřebu.

TVÝSTRAHA

Speciální bezpečnostní opatření pro nástroje STR a ETT

•Nepoužívejte strategie utahování v aplikacích, které vyžadují překročení mezních hodnot pro jejich používání.

• Velké změny charakteristik spoje ovlivní reakční sílu působící na operátora.

• Nezapomínejte, že při selhání spoje nebo poruše nástroje může vzniknout náhlá neočekávaná reakční síla,

která může operátorovi způsobit úraz.

• Doporučená hodnota pro dokončení doběhu je 10 % cílového momentu.

Výstražná upozornění

Výstražná upozornění Nebezpečí, Výstraha, Varování a Upozornění mají následující význam:

NEBEZPEČÍ značí nebezpečnou situaci, která, pokud se na ní nebude brát

ohled, zaviní smrt nebo vážné zranění.

NEBEZPEČÍ

VÝSTRAHA značí nebezpečnou situaci, která, pokud se na ní nebude brát

ohled, může zavinit smrt nebo vážné zranění.

VÝSTRAHA

VAROVÁNÍ, ve spojení s bezpečnostním výstražným symbolem, značí

nebezpečnou situaci, která, pokud se na ní nebude brát ohled, může zavinit

v některých případech zranění.

VAROVÁNÍ

UPOZORNĚNÍ se používá k označení postupů, které nejsou spojeny s rizikem

úrazu.

UPOZORNĚNÍ

Záruka

Chcete-li výrobek reklamovat, kontaktujte prodejního zástupce společnosti Atlas Copco ve vaší oblasti.Záruka

bude schválena pouze v případě, že výrobek byl nainstalován, provozován, bylo prováděno jeho mazání a byla

na něm prováděna celková údržba podle pokynů týkajících se produktu.

Reklamace nebude schválena, pokud se zjistí, že byl otevřen elektrický motor.

Viz prosím také dodací podmínky místní společnosti Atlas Copco.

ServAid

ServAid je softwarový nástroj, který poskytuje následující aktualizované informace o produktech:

– Bezpečnostní pokyny

– Pokyny týkající se instalace, provozu a údržby

– Nákresy rozebraných zařízení

ServAid usnadňuje proces objednávání náhradních dílů, servisních nástrojů a příslušenství pro vámi vybrané

produkty. Je neustále aktualizován informacemi o nových i přepracovaných produktech.

ServAid může prezentovat obsah v určitém jazyce, pokud jsou jeho překlady k dispozici, a zobrazit informace

o již neužívaných výrobcích. ServAid nabízí funkci pokročilého vyhledávání veškerého obsahu v naší nabídce.

Softwarový nástroj ServAid je k dispozici na disku DVD a na webové stránce:

http://servaidweb.atlascopco.com

Další informace si vyžádejte u svého prodejního zástupce společnosti Atlas Copco, nebo nám napište na e-

mailovou adresu:

[email protected]

EBL12CSInformace o produktu

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