Atlas Copco LUM22 SR4 Hoja de instrucciones

LUM22 SR4

Printed Matter No. 9836 9344 00 Screwdriver

Valid from Serial No. A5700001

2010-01-01 Product Instructions

LUM22 SR4 0.6-4.0 Nm 8431 0269 46

WARNING

Read all safety warnings and instructions

Failure to follow the safety warnings and in-

structions may result in electric shock, fire and/

or serious injury.

Save all warnings and instructions for future

reference

2© Atlas Copco Industrial Technique AB - 9836934400

Table of Contents

EN Product Instructions.......................................................................... 3

FR Instructions sur le produit .............................................................. 17

DE Produktanweisungen...................................................................... 27

ES Instrucciones del producto ............................................................ 38

PT Instruções do produto .................................................................... 47

IT Istruzioni sul prodotto..................................................................... 56

NL Productinstructies ........................................................................... 65

DA Produktanvisninger......................................................................... 74

NO Produktanvisninger......................................................................... 83

FI Tuoteohjeet...................................................................................... 92

SV Produktanvisningar....................................................................... 101

RU Инструкции по изделию ............................................................ 110

PL Instrukcje produktu ....................................................................... 119

SK Produktové pokyny....................................................................... 129

CS Pokyny týkající se produktu ........................................................ 138

HU Termékutasítások ......................................................................... 148

ZH 产品说明......................................................................................... 157

LUM22 SR4 EN Safety and operating instructions

Safety and operating instructions

Safety instructions

Warning

• Make sure you are familiar with the operating instructions before you use

this machine.

• Before making any adjustments (e.g. setting the torque, changing bits) dis-

connect the machine from the compressed air line.

• The machine, together with any attachments and accessories, must never be

used for anything other than the designed purpose.

• Use power sockets only. For safe and economic use - replace worn sockets.

• Check that the power socket is properly fastened - replace the square drive

retainer when necessary.

• Keep your fingers and loose articles (cloths, hair) away from the outgoing

shaft.

• Do not use gloves.

• Hold the machine correctly and be aware of the reaction force.

• Check the position of the reversing valve before start.

• Check the correct clutch function after any adjustment. Decreased air pres-

sure may produce that the clutch not disconnect properly.

• Check that the suspension yoke is in good condition and correctly fastened.

• Use support handle or torque arm at high torque settings or stressed working

positions.

General information

EC DECLARATION OF CONFORMITY

We, Atlas Copco Industrial Technique AB, S-105 23 STOCKHOLM, SWE-

DEN declare that the product (with name, type and serial number, see front

page) is in conformity with the following Directive(s):

2006/42/EC

Harmonised standards applied:

ISO 11148-6

Technical file available from:

Quality Manager, Atlas Copco Industrial Technique, Stockholm, Sweden

Stockholm, 1 July 2013

Tobias Hahn, Managing Director

Signature of issuer

Safety and operating instructions EN LUM22 SR4

4© Atlas Copco Industrial Technique AB - 9836 934400 00

Installation

Installation of vibrating tools

It is recommended that a minimum length of 300 mm of flexible hose for com-

pressed air is inserted between a vibrating tool and the quick-action coupling.

Air quality

• For optimum performance and maximum machine life we recommend the

use of compressed air with a maximum dew point of +10°C. We also rec-

ommend the installation of an Atlas Copco refrigeration-type air dryer.

• Use a separate air filter of type Atlas Copco FIL. This filter removes solid

particles larger than 15 microns and also removes more than 90 % of liquid

water. The filter must be installed as close as possible to the machine/equip-

ment and prior to any other air preparation unit such as REG or DIM (please

see Air Line Accessories in our main catalogue). Blow out the hose before

connecting.

Models which need air lubrication:

• The compressed air must contain a small quantity of oil.

We strongly recommend that you install an Atlas Copco oil lubricator

(DIM). This should be set according to air consumption by the air line tool

according to the following formula:

L = Air consumption (litre/s)

D = Number of drops per min (1 drop = 15 mm3)

L* 0.2 = D

this applies to the use of long work cycle air line tools. A single point lubri-

cator type Atlas Copco Dosol can also be used for tools with short running

cycles.

Information about Dosol settings may be found under Air Line Accessories

in our main catalogue.

Lubrication-free models:

• In the case of lubrication-free tools it is up to the customer to decide on the

peripheral equipment to be used. However, it is no disadvantage if the com-

pressed air contains a small quantity of oil e.g. supplied from a fog lubrica-

tor (DIM) or Dosol system.

•Note – This does not apply to turbine tools, which should be kept oil free.

Compressed air connection

• The machine is designed for a working pressure of 6–7 bar = 600–700 kPa =

87–102 psi.

• Blow out the hose before connecting.

Installation proposal

Choosing the correct couplings, hose and clamps can be a troublesome digging

into details. To save your time and to ensure correct capacity of the airline in-

stallation, from the tapping point to the tool, we offer you an installation pro-

posal.

LUM22 SR4 EN Safety and operating instructions

For more information please read, Atlas Copco Industrial Power Tools cata-

logue Ordering No. 9837 3000 01.

Handling

Operating instructions

See figure in Service instructions

Tightening torque

For accurate operation and safety, the tightening torque of the screwdriver must

be adjuisted correctly in relation to the screw joint. Check the torque specifica-

tion for the actual joint.

The tightening torque is adjusted by altering the tension of the clutch spring.

Turn the protection ring until the hole in the clutch housing is free. Then turn

the out going spindle until you can see the keyhole in the adjustment washer.

Turn the adjustment key clockwise to decrease and anticlockwise to increase

the torque. After the adjustment, turn the protective ring back again.

Verification of tightening torque

Atlas Copco Torque Analyser, ACTA 3000, plus an appropriately-sized in-line

transducer, IRTT together with the available test joints are recommended equip-

ment.

Torque range of the clutch springs :

Each clutch spring gives a certain torque range. Don’t adjust the torque

over the maximum recommendation as that might result in improper func-

tion and faster wear of the clutch.

The torque range of each spring is easily identified by it’s colour.

Maintenance

For maximum performance

At tough working conditions – soft joints and max. setting – lubrication of the

air is recommended.

With extreme dry air the service life of vanes and machine performance might

be reduced. A daily supply of 0.1 – 0.2 ml oil into the machine inlet will im-

prove the machine performance. Alternatively consider an automatic lubricator

device, Atlas Copco oil fog lubricator DIM, or single point lubricator DOS,

which will improve the machine performance.

Safety and operating instructions EN LUM22 SR4

6© Atlas Copco Industrial Technique AB - 9836 934400 00

Rust protection and internal cleaning

Water in the compressed air, dust and wear particles cause rust and sticking of

vanes, valves etc. An air filter should be installed close to the machine (se 'Air

quality'). Before longer standstills, flush with oil (some drops) into the air inlet,

run the machine for 5-10 seconds when absorbing the oil in a cloth.

Service instructions

Overhaul and preventive maintenance is recommended at regular intervals once

per year or after maximum 250.000 tightening depending on which occurs

sooner. More frequent overhaul may be needed, if used at high torque and long

tightening times. If the machine is not working properly, it should immediately

be taken away for inspection.

The strainer at the air inlet and the exhaust silencer should be cleaned fre-

quently or replaced in order to prevent clogging, which decreases the capacity.

At the overhauls, all parts should be cleaned accurately and defective or worn

parts (i.e. O-rings, vanes) should be replaced.

Disassembling /assembling

It is important that the machines threaded connections are tightened properly;

i.e. in accordance with the specifications on the exploded views.

Cleaning

Clean all parts thoroughly in white spirit or similar cleaning agent. To prevent

clogging and decreased power, it could be necessary to clean the strainer (if

used) and the exhaust filter between the overhauls.

Inspection

After the cleaning, inspect all parts. Damaged and worn parts should be re-

placed.

Lubrication

Lubricate specially gears, valve and clutch with grease containing molybdenum

disulphide (e.g. Molykote BR2 Plus). Lubricate o-rings and threaded connec-

tions with grease before assembling.

Spare parts

Parts without ordering number are for technical reasons not delivered sepa-

rately. The use of other genuine Atlas Copco replacement parts may result in

decreased tool performance and increased maintenance and may, at the com-

pany option, invalidate all warranties.

Grease guide Screwdrivers

Brand

General purpose

Bearings Air Lubrication

BP Energrease LS-EP2 Energol E46

Castrol Spheerol EP L2

Esso Beacon EP2 Arox EP46

Q8 Rembrandt EP2 Chopin 46

Mobil Mobilegrease XHP 222 Almo oil 525

LUM22 SR4 EN Safety and operating instructions

Brand

General purpose

Bearings Air Lubrication

Shell Alvania EP2 Tonna R32

Texaco / Preem Multifak EP2 Aries 32

Brand Clutch / Gears Angle gears

Molycote Longterm 2 Plus

Lub. engineers LE 3752*

* except, see Clutch in exploded views

Reporting, RE - signal

Reporting (RE) machines supply an air signal that can be connected to a moni-

toring instrument that counts the number of approved tightening and detects

premature shut-off and rehits and other irregularities.

Useful information

You can find information concerning our products, accessories, spare parts and

published matters on our website.

Ergonomic guidelines

Consider your workstation as you read through this list of general ergonomic

guidelines and see if you can identify areas for improvement in posture, compo-

nent placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

• Adjust for convenient reach range by determining where parts or tools

should be located to avoid static load.

• Use workstation equipment such as tables and chairs appropriate for the

work task.

• Avoid work positions above shoulder level or with static holding during as-

sembly operations.

• When working above shoulder level, reduce the load on the static mus-

cles by reducing the weight of the tool, using for example torque arms,

hose reels or weight balancers. You can also reduce the load on the static

muscles by holding the tool close to the body.

• Make sure to take frequent breaks.

• Avoid extreme arm or wrist postures, particularly for operations requir-

ing a degree of force.

• Adjust for convenient field of vision by minimizing movement of the eyes

and head during the work task.

• Use the appropriate lighting for the work task.

• Select the appropriate tool for the work task.

Safety and operating instructions EN LUM22 SR4

8© Atlas Copco Industrial Technique AB - 9836 934400 00

• Use ear protection equipment in noisy environments.

• Use high-quality inserted tools or consumables to minimize exposure to ex-

cessive levels of vibration.

• Minimize exposure to reaction forces.

• When cutting:

A cut-off wheel can get stuck if the wheel is either bent or if it is not

guided properly. Make sure to use the correct flanges for cut-off wheels

and avoid bending the wheel during cut-off operation.

• When drilling:

The drill might stall when the drill bit breaks through. Makes sure you

use support handles if the stall torque is too high. The safety standard

ISO11148 part 3 recommends using something to absorb the reaction

torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

• When using direct-driven screw or nutrunners:

Reaction forces depend on tool setting and joint characteristics. The abil-

ity to bear reaction forces depends on the operator’s strength and pos-

ture. Adapt the torque setting to the operator's strength and posture and

use a torque arm or reaction bar if the torque is too high.

• Use dust extraction system or mouth protection mask in dusty environments.

Country of origin

Please refer to the information on the product label.

Spare parts

Parts without ordering number are not delivered separately for technical rea-

sons.

The use of other than genuine Atlas Copco replacement parts may result in de-

creased tool performance and increased maintenance and may, at the company

option, invalidate all warranties.

Warranty

Contact the Atlas Copco sales representative within your area to claim a prod-

uct. Warranty will only be approved if the product has been installed, operated

and overhauled according to the Operating Instructions.

Please also see the delivery conditions applied by the local Atlas Copco com-

pany.

ServAid

ServAid is a utility for providing updated product information concerning:

- Safety instructions

- Installation, Operation and Service instructions

- Exploded views

ServAid facilitates the ordering process of spare parts, service tools and acces-

sories for the product of your choice. It is continuously updated with informa-

tion of new and redesigned products.

LUM22 SR4 EN Safety and operating instructions

You can use ServAid to present content in a specific language, provided that

translations are available, and to display information about obsolete products.

ServAid offers an advanced search functionality of our entire product range.

ServAid is available on DVD and on the web:

http://servaidweb.atlascopco.com

For further information contact your Atlas Copco sales representative or e-mail

us at:

[email protected]

Safety Data Sheets MSDS/SDS

The safety data sheets describes chemical products sold by Atlas Copco.

For more information, consult the website

http://www.atlascopco.com/.

Choose Products - Safety Data Sheets, and follow the instructions on the

page.

Technical data EN LUM22 SR4

10 © Atlas Copco Industrial Technique AB - 9836 934400 00

Technical data

Noise and vibration emission

Noise (in accordance with ISO15744) dBA

Sound pressure level 78

Sound power level -

Uncertainty 3

Vibration total value, valid from 2010

(3-axes value in accordance with ISO28927-2) m/s2

Vibration value <2.5

Uncertainty -

Noise and Vibration Declaration Statement

These declared values were obtained by laboratory type testing in accordance

with the stated standards and are suitable for comparison with the declared val-

ues of other tools tested in accordance with the same standards. These declared

values are not adequate for use in risk assessments and values measured in indi-

vidual work places may be higher. The actual exposure values and risk of harm

experienced by an individual user are unique and depend upon the way the user

works, the workpiece and the workstation design, as well upon the exposure

time and the physical condition of the user.

We, Atlas Copco Industrial Technique AB, cannot be held liable for the con-

sequences of using the declared values, instead of values reflecting the actual

exposure, in an individual risk assessment in a work place situation over which

we have no control.

This tool may cause hand-arm vibration syndrome if its use is not adequately

managed. An EU guide to managing hand-arm vibration can be found by ac-

cessing http://www.pneurop.eu/index.php and selecting 'Tools' then 'Legisla-

tion'.

We recommend a programme of health surveillance to detect early symptoms

which may relate to noise or vibration exposure, so that management proce-

dures can be modified to help prevent future impairment.

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