Atlas Copco DYNAPAC CC900 Manual de usuario

Instruction manualInstruction manual

ICC900-2EN3.pdfICC900-2EN3.pdf

Operation and maintenanceOperation and maintenance

Vibratory rollerVibratory roller

CC900CC900

EngineEngine

Perkins 403C-11/403D-11Perkins 403C-11/403D-11

Serial numberSerial number

*89231945* -*89231945* -

10000301x0A000001 -10000301x0A000001 -

Translation of original instructionsTranslation of original instructions

Subject to changesSubject to changes

Printed in SwedenPrinted in Sweden

2000h-Maintenance

ICC900-2EN3.pdf2012-02-23

Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Warning symbols......................................................................................... 1

Safety information ....................................................................................... 1

General ....................................................................................................... 2

CE marking and Declaration of conformity.................................................. 3

Safety - General instructions.................................................................................................... 5

Safety - when operating ........................................................................................................... 7

Slopes ......................................................................................................... 7

Driving near edges ...................................................................................... 8

Sitting position............................................................................................. 9

Special instructions ................................................................................................................ 11

Standard lubricants and other recommended oils and fluids .................... 11

Higher ambient temperatures, above +40°C (104°F)................................ 11

Lower ambient temperature - Freeze risk ................................................. 11

Temperatures............................................................................................ 11

High pressure cleaning ............................................................................. 11

Fire fighting ............................................................................................... 12

Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12

Battery handling ........................................................................................ 12

Jump starting............................................................................................. 13

Technical specifications ......................................................................................................... 15

Vibrations - Operator station ..................................................................... 15

Noise level................................................................................................. 15

Electrical system ....................................................................................... 15

Technical specifications - Dimensions ................................................................................... 17

Dimensions, side view............................................................................... 17

Dimensions, top view ................................................................................ 18

Weights and volumes................................................................................ 19

2000h-Maintenance

ICC900-2EN3.pdf 2012-02-23

Working capacity....................................................................................... 19

General ..................................................................................................... 19

Tightening torque ...................................................................................... 20

ROPS - bolts ............................................................................................. 21

Hydraulic system....................................................................................... 21

Machine description ............................................................................................................... 23

Identification ............................................................................................................ 23

Product identification number on the frame .............................................. 23

Machine plate............................................................................................ 24

Explanation of 17PIN serial number.......................................................... 24

Engine plates ............................................................................................ 25

Machine description- Decals.................................................................................................. 27

Location - decals ....................................................................................... 27

Safety decals............................................................................................. 28

Info decals................................................................................................. 29

Instruments/Controls ............................................................................................... 30

Locations - Instruments and controls ........................................................ 30

Locations - Control panel and controls...................................................... 31

Function description .................................................................................. 32

Electrical system...................................................................................................... 35

Fuses ........................................................................................................ 35

Relays ....................................................................................................... 35

Operation ............................................................................................................................... 37

Before starting ......................................................................................................... 37

Battery isolation switch - On - Optional ..................................................... 37

Driver seat (Std.) - Adjustment.................................................................. 37

Driver seat (Option)- Adjustment............................................................... 38

Instruments and lamps - Checking............................................................ 38

Interlock..................................................................................................... 39

Operator position....................................................................................... 39

2000h-Maintenance

ICC900-2EN3.pdf2012-02-23

Starting .................................................................................................................... 40

Starting the engine .................................................................................... 40

Driving ..................................................................................................................... 42

Operating the roller ................................................................................... 42

Interlock/Emergency stop/Parking brake - Check ..................................... 43

Manual vibration - Switching on ................................................................ 43

Vibration .................................................................................................................. 44

Manual/Automatic vibration....................................................................... 44

Braking .................................................................................................................... 44

Normal braking.......................................................................................... 44

Emergency braking ................................................................................... 45

Switching off.............................................................................................. 45

Parking .................................................................................................................... 46

Chocking the drums .................................................................................. 46

Master switch - Optional............................................................................ 46

Long-term parking.................................................................................................................. 47

Engine ....................................................................................................... 47

Battery....................................................................................................... 47

Air cleaner, exhaust pipe........................................................................... 47

Sprinkler system........................................................................................ 47

Fuel tank ................................................................................................... 47

Hydraulic reservoir .................................................................................... 48

Steering cylinder, hinges, etc. ................................................................... 48

Hoods, tarpaulin ........................................................................................ 48

Miscellaneous ........................................................................................................................ 49

Lifting ....................................................................................................................... 49

Locking the articulation ............................................................................. 49

Lifting the roller.......................................................................................... 49

Unlocking the articulation .......................................................................... 50

Transport................................................................................................................................ 51

2000h-Maintenance

ICC900-2EN3.pdf 2012-02-23

Roller prepared for transport ..................................................................... 51

Towing/Recovering.................................................................................................. 52

Releasing the brake .................................................................................. 52

Towing the roller........................................................................................ 53

Operating instructions - Summary ......................................................................................... 55

Preventive maintenance ........................................................................................................ 57

Acceptance and delivery inspection.......................................................... 57

Warranty.................................................................................................... 57

Maintenance - Lubricants and symbols ................................................................................. 59

Maintenance symbols ............................................................................... 60

Maintenance - Maintenance schedule ................................................................................... 61

Service and maintenance points ............................................................... 61

General ..................................................................................................... 62

Every 10 hours of operation (Daily)........................................................... 62

After the FIRST 50 hours of operation ...................................................... 63

Every 50 hours of operation (Weekly)....................................................... 63

Every 250 hours of operation (Monthly) .................................................... 63

Every 500 hours of operation (Yearly) ...................................................... 64

Every 1000 hours of operation (Yearly) .................................................... 64

Every 2000 hours of operation (Yearly) .................................................... 64

Maintenance - 10h ................................................................................................................. 65

Diesel engine Check oil level ................................................................... 65

Check - Coolant system ............................................................................ 66

Hydraulic reservoir, Level check - Filling................................................... 66

Water tank - Filling .................................................................................... 67

Sprinkler system - Check, cleaning........................................................... 67

Air circulation - Check ............................................................................... 68

Scrapers - Check, adjustment................................................................... 68

Warning lamps - Check............................................................................. 68

Check - Drainage - Water separator ......................................................... 69

2000h-Maintenance

ICC900-2EN3.pdf2012-02-23

Air cleaner indicator .................................................................................. 69

Refueling ................................................................................................... 70

Maintenance - 50h ................................................................................................................. 71

Brakes - Check.......................................................................................... 71

Air cleaner - emptying ............................................................................... 72

Rubber elements and fastening screws - Check....................................... 72

Maintenance - 250h ............................................................................................................... 73

Air cleaner - Cleaning - Change................................................................ 73

Hydraulic fluid cooler - Cleaning ............................................................... 74

Forward/Reverse controls and joints - Check and lubrication................... 74

Alternator belt - checking tension - Change .............................................. 75

Maintenance - 500h ............................................................................................................... 77

Air cleaner - Cleaning - Change................................................................ 77

Hydraulic reservoir - Check/venting .......................................................... 78

Engine oil and oil filter - Change ............................................................... 79

Check - Coolant system ............................................................................ 80

Drum - Checking the oil level .................................................................... 80

Maintenance - 1000h ............................................................................................................. 81

Hydraulic fluid filter - Change .................................................................... 81

Alternator belt - Checking tension - Change ............................................. 82

Maintenance - 2000h ............................................................................................................. 83

Drum - Changing the oil ............................................................................ 83

Water tank - Cleaning ............................................................................... 84

Fuel tank - Cleaning .................................................................................. 84

Steering joint - Check................................................................................ 85

Hydraulic reservoir - fluid change.............................................................. 86

2000h-Maintenance

ICC900-2EN3.pdf 2012-02-23

Introduction

ICC900-2EN3.pdf2012-02-23

Introduction

The machine

Dynapac CC900 is a self-propelled vibratory tandem

roller in the 1,6 metric tonnes class featuring 900 mm

wide drums. The machine is equipped with drive,

brakes, and vibration on both drums.

Intended use

CC900 is primarily used for smaller compaction works,

such as minor roads, sidewalks, cycle ways and minor

parking places.

Warning symbols

WARNING ! Marks a danger or a hazardous

procedure that can result in life threatening or

serious injury if the warning is ignored.

WARNING ! Marks a danger or a hazardous

procedure that can result in life threatening or

serious injury if the warning is ignored.

CAUTION ! Marks a danger or hazardous

procedure that can result in damage to the

machine or property if the warning is ignored.

CAUTION ! Marks a danger or hazardous

procedure that can result in damage to the

machine or property if the warning is ignored.

Safety information

It is recommended to at least train operators in

handling and daily maintenance of the machine

in accordance with the instruction manual.

It is recommended to at least train operators in

handling and daily maintenance of the machine

in accordance with the instruction manual.

Passengers are not allowed on the machine, and

you must sit in the seat when operating the

machine.

Passengers are not allowed on the machine, and

you must sit in the seat when operating the

machine.

The safety manual supplied with the machine

must be read by all roller operators. Always

follow the safety instructions. Do not remove

the manual from the machine.

The safety manual supplied with the machine

must be read by all roller operators. Always

follow the safety instructions. Do not remove

the manual from the machine.

We recommend that the operator reads the

safety instructions in this manual carefully.

Always follow the safety instructions. Ensure

that this manual is always easily accessible.

We recommend that the operator reads the

safety instructions in this manual carefully.

Always follow the safety instructions. Ensure

that this manual is always easily accessible.

Read the entire manual before starting the

machine and before carrying out any

maintenance.

Read the entire manual before starting the

machine and before carrying out any

maintenance.

Introduction

ICC900-2EN3.pdf 2012-02-23

Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.

Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.

Replace immediately the instruction manuals if

lost, damaged or unreadable.

Replace immediately the instruction manuals if

lost, damaged or unreadable.

Prevent persons from entering or remaining in

the danger area, i.e. a distance of at least 7 m

(23 ft) in all directions from operating machines.

Prevent persons from entering or remaining in

the danger area, i.e. a distance of at least 7 m

(23 ft) in all directions from operating machines.

The operator may allow a person to remain in

the danger area, but should then observe

caution and operate the machine only when the

person is visible or has given clear indications

of where he or she is.

The operator may allow a person to remain in

the danger area, but should then observe

caution and operate the machine only when the

person is visible or has given clear indications

of where he or she is.

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are

known to the State of California to cause cancer, birth

defects, and other reproductive harm.

General

This manual contains instructions for machine

operation and maintenance.

The machine must be correctly maintained for

maximal performance.

The machine should be kept clean so that any

leakages, loose bolts and loose connections are

discovered at as early a point in time as possible.

Inspect the machine every day, before starting.

Inspect the entire machine so that any leakages or

other faults are detected.

Check the ground under the machine. Leakages are

more easily detected on the ground than on the

machine itself.

THINK ENVIRONMENT ! Do not release oil,

fuel and other environmentally hazardous

substances into the environment. Always send

used filters, drain oil and fuel remnants to

environmentally correct disposal.

THINK ENVIRONMENT ! Do not release oil,

fuel and other environmentally hazardous

substances into the environment. Always send

used filters, drain oil and fuel remnants to

environmentally correct disposal.

This manual contains instructions for periodic

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