ASHAPOWER NEON-30 Manual de usuario

NEON-30
Vers.6
ISO
CERTIFIED
9001:2015
R
O
HS
COMPLIANT
SOLAR MPPT
CHARGE CONTROLLER
USER MANUAL

NEON-30 Vers.6
SOLAR MPPT CHARGE CONTROLLER
02
ASHAPOWER®NEON-30Vers.6 Solar MPPT Charge Controllers are multi voltage range
devices with unique features.The same device can be used for battery banks ranging from
1 Battery (12V) up to a battery bank of 4 batteries (48V) in series. The battery voltage
is selected by the device itself when we connect the battery bank across its terminal.
The device gives a congurable charging current up to 30A.The Max PV panel
input open circuit voltage up to 185V makes it easier to group the panels conveniently.
Also, sleek & stylish design of the product gives a better aesthetic view so that you can wall
mount the product in a visible place inside your home or oce.
Compatible for 12V/24V/36V/48V Battery Bank
SALIENT FEATURES
Auto-Detection and setting of Battery Bank.
3 stage Smart charging for prolonged battery life.
Ultra-fast & efficient (98.9%) power point tracking.
PV panel reverse polarityprotection.
Automatic disconnection of PV panels at night.
Over voltageand overload protectionfrom PV panels.
Protection for battery against hardware failures.
10 menu custom function settings and inbuilt settings keys
Grid power Control to the connected inverter
Programmable Initial limited ampere charging facility
(Bulk-absorption-float)

Nominal Battery Voltage
Maximum Charging Current
Maximum Tracking Efficiency
Standby Power Consumption
Overload Protection
Over Charge Protection
Panel Reverse Polarity Protection
Battery Reverse Polarity Protection
Dimensions – L x W x H (mm)
Net Weight (Kgs)
Connector
Display
12V/24V/36V/48 V
(Auto Setting)
98.9%
<1.5W
Optional
320x190x110
3.4Kgs / 4.5Kgs
Input / Output Terminal
Block
30A
✔
✔
✔
NEON-30 Vers.6 SPECIFICATIONS
03
/ Gross Weight (Kgs)
2 x 16 LCD Display
Max PV Array Open Circuit Voltage (Voc)
Max PV Array in Watts Applicable
12V/100V Voc
12V/600Wp
24V/150V Voc
36V/160V Voc
48V/185V Voc
24V/1100Wp
36V/1600Wp
48V/2000Wp

KNOW YOUR DEVICE
4
5
6
7
9
10
LED INDICATORS
2x16 LCD
SETTINGS BUTTON [ENTER]
SETTINGS BUTTON [ ]
SETTINGS BUTTON [ ]
GRID BYPASS SWICH
MPPT ON/OFF SWITCH
TERMINAL COVER
I/O POWER TERMINALS
SOLAR/GRID MONITOR PORT
10
9
8
7
6
5
4
3
2
1
04
SOLAR / GRID
POWER STATUS
LOAD IS ON
SOLAR POWER
LOAD IS ON GRID
POWER
BATTERY LOW
WARNING TO
DISCONNECT
HEAVY LOADS
SOLAR
PRESENCE
SOLAR CHARGING
CURRENT IS
DETECTED MORE
THAN 2 AMPS.
CHARGING
STARTS
SOLAR CHARGING
CURRENT IS
LESS THAN
2 AMPS.
-
INDICATOR ON OFF BLINKING
SOLAR
CHARGING
STATUS
BLUE
GREEN
RED
PV PANEL VOLTAGE
IS HIGHER THAN
BATTERY BANK
VOLTAGE / PV PANEL
CONNECTION IS
READY
PV PANEL VOLTAGE IS
LOWER THAN BATTERY
BANK VOLTAGE / PV
PANEL CONNECTION
NOT READY
BATTERY
CHARGING
AND SHARING TO
CONNECTED LOAD
NEON-30 Vers.6

0505
INSTALLATION & OPERATION
05
1.PV Panel Grouping :
Using Solar MC4 connectors and parallel connectors, group the
PV panel array according to the examples given. Good quality weather proof solar DC
cables must be used
2.Battery Bank Setup :
If more than one battery is used, connect the inter linking
cables tightly and check each battery separately for specic gravity and backup .The
length of the connecting cable from MPPT to battery must be less than 1.5 meter. ( 16
sq.mm / 10 sq.mm)
3.MPPT Charge Controller Installation :-
- MounttheMPPTchargecontroller vertically on the wall using the wall mount clamp
provided .
- Never keep any object on the device blocking the cooling fan.
- Avoid exposure to rain, direct sun light or high temperature.
- Switch o the device and remove the terminal cover
- Connect the device to the battery bank using 16sq.mm / 10 Sq.mm standard electrical cables
upto 1.5 meter length.
- Connect the cables from PV panels to the solar power terminals of the device with
correct polarity.
- Switch ON the Power switch of the device. Three LED Indicators and cooling fan
of the device starts functioning for 5 seconds and goes o.
Display shows the voltage of the connected batterybank andapplicable rangeof PV PanelOpen
Circuit Voltage (Voc) limit for the connected battery bank.Ensure the displayed battery bank voltage
and connected battery bank voltage is same when MPPT is powered ON.
The Charger starts functioning when the PV Panel voltage detected is higher than the
connected battery bank voltage and green LED glows. If the PV panel voltage goes below the
battery bank voltage the green indicator goes o. When the device detects more than 2 Amp
charging current to the battery, RED LED glows. If the current is less than 2Amp the RED LED
goes o but charing continues in low Amp. When the battery voltage reaches 14.2V(Near
gravity level - Congurable) the BLUE LED glows and the phase input to the inverter connected
through the MPPT will be blocked. Now the loadstarts functioning on inverter (Solar). When the
solar charging current stops, the current for the loadwill be taken from the battery bank and the
battery voltage goes down. Once it reaches 11.5V(Congurable) the device changes over the
load from inverter togrid power and the blue LED goes o. Blinking of the blue led indicates low
battery volt ie.11.8V (Congurable) and warns to disconnect heavy load.The blinking of green
LED indicates sharing of solar power to charge the battery and to the connected load.
Automatic Grid/Solar power Change Over (Converting home inverter to smart
solar inverter) If the Automatic Grid/Solar power Change Over is required, follow the
instructions below: - Connect the Grid power phase wire (using 4sq.mm/6sq.mm) to the ‘Phase
In’ part of the terminal on the device. Connect another wire from the ‘Phase Out’ part of the
terminal to the input phase connector of the inverter. For automatic change over function (grid
to solar /solar to grid) keep the GRID BYPASS switch in ON position. When kept it in OFF position
Inverter will always be on Grid power. MPPT disconnects grid power to inverter when the
battery terminal volt reaches 14.2V (Default) and reconnect grid power when terminal volt goes
down to 11.5V (Default) (Never connect the neutral of the Grid power to any terminal of the
charger. Refer examples of Connection diagram provided).
NEON-30 Vers.6

Note: Solar panels should be grouped in such a way that the Open
Circuit Voltage (Voc) of the panels connected in series should not
12V
500W
30-100V
1) 21 voc(100w panel)x4panel
in series=84Voc=400w
2) 47 Voc(375w panel) x1
Battery Bank
Volt
Max.PV Panel
Voltage Range
(Voc)
Examples for Grouping
PV Panels in Series
Max.PV Panels
Applicable
in Watts
24V
50-140V
1) 47 Voc( 375w panel) x2panel
in series= 94Voc=750w
2) 21 voc(150w panel)x5panel
in series=105Voc=750w
1000W
36V
1500W
70-140V
21 Voc(100w panel)x6panel in
series=126Voc=600w X 2 strings
in parallel=1200w
48V
100-140V 36 Voc(260w panel)X3panel in
series =135Voc=780w X 2
strings in parallel=1560w
2000W
EXAMPLES FOR GROUPING
OF PV PANELS
*Follow These Examples to Achieve maximum MPPT performance*
06
NEON-30 Vers.6

CONNECTION DIAGRAM
47VOC,375W PV PANELS
ASHAPOWER
CHARGE CONTROLLER
INVERTER
LOAD GRID
400W/12V OFF GRID SOLAR POWER PLANT
(1 X 12V BATTERY)
Max PV Voc Range 30V to 100V
IN
P N
7
1 2 3 4 5 6
8 9 10 11
P
OUT
PPN
N
12 V BATTERY BANK
BAT IN
07
Total Voc 47V
375W
Total Watts

CONNECTION DIAGRAM
47VOC,375W PV PANELS
ASHAPOWER
CHARGE CONTROLLER
INVERTER
LOAD
GRID
800W/24V OFF GRID SOLAR POWER PLANT
(2 X 12V BATTERY)
Max PV Voc Range 50V to 140V
IN
P N
7
1 2 3 4 5 6
8 9 10 11
P
OUT
PPN
N
24V BATTERY BANK
BAT IN
Total Voc 94V
750W
Total Watts
08

36VOC,260W PV PANELS
ASHAPOWER
CHARGE CONTROLLER
INVERTER
LOAD GRID
1600W/48V OFF GRID SOLAR POWER PLANT
(4 X 12V BATTERY)
Max PV Voc Range 100V to 140V
IN
P N
7
1 2 3 4 5 6
8 9 10 11
P
OUT
PPN
N
(48V BATTERY BANK)
Total Voc 135V
1560W
Total Watts
BAT IN
09
CONNECTION DIAGRAM

TROUBLE SHOOTING
10
EV PV PANEL VOLTAGE
ERROR
EB BATTERY BANK VOLTAGE
ERROR
ET HIGH TEMPERATURE
ERROR CODE DESCRIPTION SOLUTION
EM HARDWARE
FAILURE
PV PANEL VOLTAGE IS
NOT IN THE SPECIFIED
LIMIT. CHECK FOR PV
PANEL GROUPING.
REFER PV PANEL
GROUPING MANUAL
PROVIDED.
CONNECTED BATTERY
BANK VOLTAGE IS
NOT IN THE SPECIFIED
LIMIT. CHECK FOR
DEFECTIVE BATTERIES
AND NUMBER OF
BATTERIES.
CONNECTED PV PANEL
CAPACITY (WATTS) IS
NOT IN THE SPECIFIED
LIMIT OR CHECK FOR
THE FUNCTION OF THE
COOLING FAN.
LIGHTNING MAY CAUSE
HARDWARE FAILURE. IF
CONTINUOUS BEEP
SOUND AND ERROR
MESSAGE EM IS SEEN,
DISCONNECT THE PV
PANELS BEFORE SWITH-
ING OFF THE DEVICE.
THEN SWITCH OFF THE
DEVICE. CONTACT THE
INSTALLER FOR SERVICE
ASSISTANCE.
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