ARI-Armaturen ARI-PACO 2G 1,6 D Instrucciones de montaje
0040506004 0919 english (englisch) - Translated original instructions -
1.0 General information on operating instructions............................................................................................. 2-3
2.0 Notes on possible dangers ............................................................................................................................. 2-3
2.1 Significance of symbols ........................................................................................................................... 2-3
2.2 Explanatory notes on safety information................................................................................................... 2-4
3.0 Storage and transport ..................................................................................................................................... 2-4
4.0 Description ....................................................................................................................................................... 2-5
4.1 Field of application .................................................................................................................................... 2-5
4.2 Method of functioning................................................................................................................................ 2-5
4.2.1 D Version ......................................................................................................................................... 2-5
4.2.2 Y Version ......................................................................................................................................... 2-6
4.3 Diagram .................................................................................................................................................... 2-7
4.4 Parts list .................................................................................................................................................... 2-8
4.5 Technical data ........................................................................................................................................... 2-9
4.6 Voltage versions........................................................................................................................................ 2-9
4.7 Accessories ARI-PACO® 2G 1,6D .......................................................................................................... 2-10
4.8 Accessories ARI-PACO® 2G 1,6Y........................................................................................................... 2-10
4.9 Dimensions ..............................................................................................................................................2-11
5.0 Installation ..................................................................................................................................................... 2-12
5.1 General installation data ......................................................................................................................... 2-12
5.2 Manual operation .................................................................................................................................... 2-13
Operating and Installation Instructions
Thrust actuator
ARI-PACO® 2G 1,6D/Y
Contents
with adapter for series 485/486 with adapter for series 022
5.3 Installation instructions for mounting to valves........................................................................................ 2-14
5.3.1 BR 485/486 ................................................................................................................................... 2-14
5.3.2 BR 022 .......................................................................................................................................... 2-15
5.4 ARI-PACO® 2G 1,6D............................................................................................................................... 2-16
5.4.1 Electrical connection...................................................................................................................... 2-16
5.4.1.1 Connection..........................................................................................................................................2-16
5.4.1.2 Wiring diagram ...................................................................................................................................2-17
5.4.2 Installation Options ........................................................................................................................ 2-18
5.4.2.1 Trip slide and setting of S3..................................................................................................................2-18
5.4.2.2 Additional travel switches and setting .................................................................................................2-20
5.4.2.3 Potentiometer......................................................................................................................................2-21
5.5 ARI-PACO® 2G 1,6Y ............................................................................................................................... 2-23
5.5.1 Electrical connection...................................................................................................................... 2-23
5.5.1.1 Connection..........................................................................................................................................2-23
5.5.1.2 Wiring diagram....................................................................................................................................2-24
5.5.2 Handling - Settings ........................................................................................................................ 2-25
5.5.2.1 Display and operating elements of the standard electronics ..............................................................2-25
5.5.2.2 LEDs ...................................................................................................................................................2-26
5.5.2.3 Switch functions .................................................................................................................................2-26
5.5.3 Special functions............................................................................................................................ 2-28
5.5.3.1 "Y-in"- signal failure .............................................................................................................................2-28
5.5.3.2 Double control at the 3-point input ......................................................................................................2-28
5.5.3.3 Priorities ..............................................................................................................................................2-28
5.5.4 Options ......................................................................................................................................... 2-28
5.5.4.1 Relay card...........................................................................................................................................2-29
5.5.4.2 Power supply.......................................................................................................................................2-32
6.0 Putting the actuator into operation .............................................................................................................. 2-32
6.1 Putting the actuator ARI-PACO® 2G 1,6D into operation........................................................................ 2-32
6.2 Putting the actuator ARI-PACO® 2G 1,6Y into operation ........................................................................ 2-33
6.2.1 Configuring the control signal ........................................................................................................ 2-33
6.2.2 Connecting the supply voltage....................................................................................................... 2-33
6.2.3 Initialization ................................................................................................................................... 2-34
7.0 Care and maintenance .................................................................................................................................. 2-35
8.0 Troubleshooting ............................................................................................................................................. 2-35
9.0 Troubleshooting table.................................................................................................................................... 2-35
9.1 ARI-PACO® 2G 1,6D............................................................................................................................... 2-36
9.2 ARI-PACO® 2G 1,6Y .............................................................................................................................. 2-37
9.2.1 LED-Failure signals according to Namur NE107 ........................................................................... 2-39
9.2.2 LED-Failure-encoding ................................................................................................................... 2-39
10.0 Dismantlement of thrust actuator............................................................................................................... 2-40
11.0 Warranty / Guarantee ................................................................................................................................... 2-40
12.0 Translated Declaration of Incorporation and Conformity ........................................................................ 2-41
0040506004 0919 Page 2-3
Operating and installation instructions
Thrust actuator ARI-PACO® 2G 1,6D/Y
1.0 General information on operating instructions
These operating instructions provide information on mounting, handling and maintaining the thrust
actuators. Please contact the supplier or the manufacturer in case of problems which cannot be
solved by reference to the operating instructions.
They are binding on the transport, storage, installation, start-up, operation, maintenance and repair.
The notes and warnings must be observed and adhered to.
- Handling and all work must be carried out by expert personnel or all activities must be supervised
and checked.
It is the owner’s responsibility to define areas of responsibility and competence and to monitor the
personnel.
- In addition, current regional safety requirements must be applied and observed when taking the
fittings out of service as well as when maintaining and repairing them.
The manufacturer reserves the right to introduce technical modifications at any time.
These Operating Instructions comply with the requirements of EU Directives.
2.0 Notes on possible dangers
2.1 Significance of symbols
ATTENTION !
. . . Warning of general danger.
ATTENTION !
. . . Warning of dangerous voltage.
NOTE !
. . . General information.
Exposed to injury!
Don’t touch the turning handwheel when the motor is running.
Exposed to injury!
Don’t put your hand into the up or downloads moving appliance.
Danger when not observing the operating and installation
instructions!
Before installing, operating, maintenance or dismantling read and
observe the instructions.
Danger though voltage!
Before dismantling the hood, switch of the electrical source and
secure against turning on again.
Page 2-4 0040506004 0919
Operating and installation instructions
Thrust actuator ARI-PACO® 2G 1,6D/Y
2.2 Explanatory notes on safety information
In these Operating and Installation Instructions dangers, risks and items of safety information are
highlighted to attract special attention.
Information marked with the above symbol and “ATTENTION ! ” describe practices, a failure to
comply with which can result in serious injury or danger of death for users or third parties or in
material damage to the system or the environment. It is vital to comply with these practices and to
monitor compliance.
All other information not specifically emphasised such as transport, installation, operating and
maintenance instructions as well as technical data (in the operating instructions, product
documentation and on the device itself) must also be complied with to the fullest extent in order to
avoid faults which in turn can cause serious injury to persons or damage to property.
3.0 Storage and transport
- At -40°C to +85°C dry, free from dirt.
- Do not unpack thrust drive or setting equipment assembly prior to installation.
- Protect against external force (impact, vibration etc.).
- Do not soil or damage type identification plate and wiring diagram on the controller.
ATTENTION !
- Valve mountings such as drives, handwheels, hoods must not be used to take
external forces, e.g. they are not designed for use as climbing aids, or as connecting
points for lifting gear.
Non-compliance may lead to death, injury or damage to property due to persons
falling or parts being dropped.
- Suitable materials handling and lifting equipment should be used.
See „4.5 Technical data“.
0040506004 0919 Page 2-5
Operating and installation instructions
Thrust actuator ARI-PACO® 2G 1,6D/Y
4.0 Description
4.1 Field of application
Actuating or shut-off valves are operated with the ARI-PACO® 2G linear actuators which have a
linear nominal path of up to 40 mm and require a thrust force of 1,6 kN. The linear actuators are
adjusted to the thrust forces denoted in the technical data. When delivered with the valve the linear
actuator travel has been adjusted to the control path of the valves. The plant planner is responsible
for the professional selection of the drive variant for the respective armature and the employment of
the linear actuators according to the current technical data. Any use of the linear actuators in ways
other than described in the technical data as well as inappropriate usage is hence not in accordance
with the regulations. The environment must conform to the currently-valid EMV regulations. Annual
inspection is required in order to sustain electromagnetic compatibility. Furthermore, the level of the
electromagnetic load in the environment should be monitored if electrical or electronic components
have been mounted in the surroundings.
4.2 Method of functioning
The thrust actuator must be mounted to a control or a isolation valve.
The transfer of force is carried out by means of a coupling protected from torque.
The torque protection also functions as the travel display.
The lift settings can be read off between the 2-ear clamps mounted to the column.
The electrical modules are separated from the transmission and are located in the sealed housing,
protected against operating and environmental conditions.
After removing the housing, the switching and notification assemblies are easily accessible.
The twisting movement of the motors is transferred to cylindrical gears on the stem nut.
The drive stem, secured against torque, screws itself into the stem nut and thus, depending on the
direction, a pulling or pushing movement is created. In the end positions of the valve, the stem nut is
pressed against a spring assembly and generates a closing force.
The motor is switched off by means of a force-dependent or electronic switch. The force-dependent
switch will also switch off the motor if a foreign body has come between the valve seat and cone.
The switch protects the valve and the linear actuator from damage.
4.2.1 D Version
The thrust actuators are equipped with a load-dependent travel switch for the retracting direction
(S1), a load-dependent travel switch for the extending direction (S2) and a stroke-dependent travel
switch for the retracting direction (S3).
The load-dependent travel switches (S1, S2) switch-off the motor as soon as the factory-set thrust
force is attained.
The stroke-dependent travel switch (S3) switches off the motor as soon as the lift or stroke is
attained. If the thrust actuator is supplied on a straight through valve, the stroke-dependent travel
switch S3 is set in such a way that the motor of the thrust actuator is switched off as soon as the
maximum valve-lift is attained.
If the thrust actuator is supplied on a three-way valve, the trip cam belonging to travel
switch S3 is set in the retracting direction in the trip slide to such a downward extent that the upper
final position of the valve is attained prior to travel switch S3 being reached, thus causing the load-
dependent travel switch S2 to switch-off the motor.
For this function, all three switches reveal interlock-controlled circuitry on the board.
ATTENTION !
- The settings of the load-dependent travel switches must on no account whatsoever be
changed!
- For the function of the stroke-dependent travel switch (S3), an optionally available trip
slide is necessary.
Page 2-6 0040506004 0919
Operating and installation instructions
Thrust actuator ARI-PACO® 2G 1,6D/Y
4.2.2 Y Version
The motor and spindle can be moved up and down in manual mode by means of the and
switch positions.
The valve final positions and the type of control (3-point or analogue) are automatically determined
by the electronics in an initialization run. An analogue signal must be present at the input during the
initialization run for analogue control.
The desired position can be specified by means of the analogue control input. The input is protected
against polarity reversal. It can be configured for a voltage 0 to 10 V or 2 to 10V signal using a
switch.
Two binary control inputs are provided for the 3-point signal. These inputs are designed for a wide
operating range with voltages from 12 V AC/DC to 250 V AC/DC.
The 3-point control signal takes priority over the analogue input signal, e.g. for fail-safe or anti-
freeze protection. If a signal is present at both inputs (double control), the control mode is
interrupted.
The spindle position is determined by means of non-contacting and non-wearing reflex sensors.
The ARI-PACO® 2G is driven by a brushless DC motor (BLDC). Its speed and position are
controlled by the electronics with Hall sensors to protect the gearbox by facilitating soft starting as
well as braking ahead of the desired position. The speed and positioning time can be varied with a
4-step slide switch.
Cable breaks are detected by the electronics also for a 0 to 10 V signal. The fail-safe behaviour in
case of a control signal failure can be set with a 3-step slide switch.
The actual position (position feedback) is output via the analogue output. The output is electrically
isolated.
Four unassigned relay outputs can be optionally supplied for alarm signals and connection to 24 V
to 250 V DC/AC voltage. By using gold-plated contacts, it is possible to switch both binary inputs
with a low operational current and switching currents up to 2 A. With 250 V AC operation, the gold
plating can be burned off once without any negative effects on this connection type.
0040506004 0919 Page 2-7
Operating and installation instructions
Thrust actuator ARI-PACO® 2G 1,6D/Y
4.3 Diagram
Fig. 1
PACO® 2G 1,6Y 24VAC/DC PACO® 2G 1,6Y 90-264VAC
PACO® 2G 1,6D
Page 2-8 0040506004 0919
Operating and installation instructions
Thrust actuator ARI-PACO® 2G 1,6D/Y
4.4 Parts list
Pos. Designation Pos. Designation
50.1 Gearbox 50.42 Board support, complete (incl. board)
50.2 Cable gland 2 x M16x1,5 50.45 Shift lever
50.4 Sealing plug 1 x M16x1,5 50.46 Spring washer
50.6 Hood 50.48 Connector, 3-pole
50.7 Hood seal 50.56 Spring
50.10 Column 50.57 Cylinder screw
DIN EN ISO 4762 - M4x10
50.11 Conical spring washer 50.58 Protective conductor terminal
50.12 Handwheel 50.59 Head cap screw
DIN EN ISO 4762 - M4x6
50.15 Flange 50.81 Head cap screw
DIN EN ISO 4762 - M4x8
50.16 Spring washer DIN 128-A10 50.87 Threaded bush
50.17 Hexagon head screw
DIN EN ISO 4017 - M10x40
50.127 Washer ISO 7093-1
50.18 Hexagon head screw
DIN EN ISO 4017 - M10x55
50.128 Collar nut with sealing ring M6
50.24 Distance column 50.139 Protective cover
50.25 Hexagon nut
DIN EN ISO 7042 - M16
50.140 Switch cover
50.26 2-ear clamp 50.141 Trip slide
50.27 Coupling 50.142 Shakeproof washer
50.30 Driving spindle 50.143 Connector, 2-pole (N/L)
50.31 Spindle safety feature 50.144 Connector, 3-pole (L / L/ 0V)
50.32 Torsion safety feature 50.154 Board support cpl. (incl. electronic)
50.34 Bellow 50.175 BLDC motor
50.35 Grub screw DIN ISO 4766 - M6 50.176 Distance bolt M4x40
50.38 Guide spindle 50.193 Connector, 4-pole (Yin / Yout)
50.39 Hexagon nut DIN EN 24034 - M5 50.194 Power supply, cpl.
50.40 Synchronous motor, complete 50.195 Fixing bracket for power supply
50.40.3 Motor capacitor
0040506004 0919 Page 2-9
Operating and installation instructions
Thrust actuator ARI-PACO® 2G 1,6D/Y
4.5 Technical data
4.6 Voltage versions
Type ARI-PACO® 2G 1,6D ARI-PACO® 2G 1,6Y
Thrust force kN 1,6 kN 1,6 kN
Operating speed mm/sec. 0,25 / 0,30 mm/s 0,25 / 0,38 / 0,47 / 1,0 mm/s
adjustable
Travel distance max. mm 40
Duty classification acc. to
EN 60034-1 S3 - 80% ED / max. 1200 c/h S3 - 80% ED / max. 1200 c/h
(at +70°C)
Supply voltage V
230V 50/60 Hz 24V AC/DC
Motor type Synchronous motor BLDC
(Brushless DC motor)
Power consumption VA 14,7 max. 65
(
depends on the operating speed
)
Torque switch 2 pcs. included internally
Enclosure EN 60529 IP 65
Max. storage temperature °C -40 °C ... +85 °C
Max. perm. ambient temperature °C 0 °C ... +70 °C
Hand operating device Yes (always running)
Operation
3-point (like connection voltage)
optional:·
3-point
: 12V AC/DC to 250V AC/DC
0-10V or 2-10V DC load resistance
500 kOhm resolution 12Bit
Position feedback --
0-10V or 2-10V DC load resistance 2 kOhm
Max. cable cross section Supply voltage: 2,5mm²
3 point input: 2,5mm²
Control signals: 2,5mm²
Mounting position Any. Exception: motor not hanging downwards
Characteristics at control signal
failure STOP adjustable with slide switch:
AUF, STOP, ZU
Gear lubricant Klüber Isoflex Topas NB152
Weight kg 5,4 kg
Additional voltage ARI-PACO® 2G 1,6 D ARI-PACO® 2G 1,6 Y
Voltage 24V AC/DC 90V-264V AC 47-63 Hz
Option 24V AC/DC BLDC motor
230V module
Duty classification acc. to
EN 60034-1 S3 - 80% ED / max. 1200 c/h S3 - 80% ED / max. 1200 c/h
(at +70°C)
Power consumption VA max. 53 max. 65
Page 2-10 0040506004 0919
Operating and installation instructions
Thrust actuator ARI-PACO® 2G 1,6D/Y
4.7 Accessories ARI-PACO® 2G 1,6D
4.8 Accessories ARI-PACO® 2G 1,6Y
Type ARI-PACO® 2G 1,6D
Trip slide
Required for acutating ...
• the travel switch S3 / retracting spindle
(the travel switch S3 exists already in the standard version of the actuator)
• the potentiometer
• the additional travel switches S4 / S5
Options trip slide necessary !
Additional
intermediate
position switches
S4, S5
(for low switching
capacities and at
aggressive
atmosphere gold
contacts should be
used)
Type Standard • 2 pcs., zero potential, switching capacity 10 A, 250 V~
T
ype
low voltage
• 2 pcs., zero potential, with gold contacts,
switching capacity max. 0,1 A, 4-30 V
Potentiometer
Conductive
(max. 2 pcs.)
• 1000, 2000, 5000 Ohm; 1 Watt (at +70°C)
• Wiper current max. 0,01mA / recommended 0,002mA
Draht
(max. 2 pcs.)
• 100, 200 Ohm; 0,5 Watt (bei +70°C)
• Wiper current max. 35mA / recommended 0,02mA
Type ARI-PACO® 2G 1,6Y
Binary Feedback Type Relay card
• 2 intermediate positions,
- to set by switch,
- changeover contacts 250V AC 3A ohm resistive load,
6A inductive load
• 1 failure signal and 1 warning signal,
- changeover contacts 30V AC/DC / 2A
Potentiometer
Conductive
(max. 2 pcs.)
• 1000, 2000, 5000 Ohm; 1 Watt (at +70°C)
• Wiper current max. 0,01mA / recommended 0,002mA
Wire
(max. 2 pcs.)
• 100, 200 Ohm; 0,5 Watt (bei +70°C)
• Wiper current max. 35mA / recommended 0,02mA
Este manual sirve para los siguientes modelos
1
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