APW Wyott EGD-48 Manual de usuario

ELECTRIC GRIDDLES, DROP-IN STYLE

Model: EGD-48

And

Model: EGD-72

IMPORTANT

FOR FUTURE REFERENCE

Please complete this information

and retain this manual for the life

of the equipment.

MODEL #———————————————————

SERIAL #———————————————————

DATE PURCHASED——————————————

For Warranty Service and/or Parts this

information is required.

FOR YOUR SAFETY

Do not store or use gasoline or other flamma-

ble vapors or liquids in the vicinity of this or

any other appliance.

APW/WYOTT Foodservice Equipment Co.

P.O. Box 1829

Cheyenne, WY 82003

(307) 634-5801

FAX (307) 637-8071

PRODUCT MANUAL

Safety Instructions

Installation Instructions

Operation Instructions

Maintenance Instructions

Replacement Parts List

Warranty/Service Information

Im- proper installation, adjustment,

alteration, service or maintenance can cause

property damage, injury or death. Read the

installation, operating and maintenance

instructions thoroughly before installing or ser-

vicing this equipment.

!WARNING

IMMEDIATELY INSPECT FOR SHIPPING DAMAGE

All containers should be examined for damage before and during unloading. The freight carrier has assumed responsi-

bility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be

made with the delivering carrier.

A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be signed by the

carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supply the necessary

forms. B) Concealed damage or loss if not apparent until after equipment is uncrated, a request for inspection must be

made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contents and pack-

aging material.

Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these

instruction.

If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Ser-

vice Department APW/Wyott Foodservice Equipment Company, P.O. Box 1829, Cheyenne, WY 82003.

! WARNING

Improper installation, operation, service or maintenance can cause property damage, injury or death. Read

these instructions thoroughly before installing, operating, maintaining or servicing this equipment.

Install per the spacing requirements listed in the installation section of this manual. We strongly recommend

having a competent professional install this equipment. Such a person should be familiar with local gas

regulations. A gas company representative should approve the completed installation.

Instructions to be followed if any one smells gas should be posted in a prominent place. These may be

obtained from the gas supplier.

! WARNING

FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS AND

VAPORS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. KEEP THE AREA FREE AND

CLEAR OF COMBUSTIBLES. (SEE ANZI Z83.14B, 1991)

! CAUTION

These models are designed, built and sold for commercial use. If these models are positioned so the general public can use

the equipment, make sure that all cautions, warnings and operating instructions are clearly posted near each unit so that

anyone using the equipment will use it correctly and not injure themselves or harm the equipment.

Congratulations on your purchase of APW/Wyott commercial cooking or refrigeration equipment. APW/Wyott takes

pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will

experience years of reliable operation from this equipment. To assure best results, it is important that you read and

follow the instructions in this manual carefully.

TABLE OF CONTENTS:

Safety Precautions...........................................3

Specifications...................................................4

Installation ....................................................4-6

Operating Information ......................................7

Cleaning / Maintenance.................................7-8

Service / Repair...............................................8

Wiring Diagram, EGD-48..................................8

Wiring Diagram, EGD-72..................................9

Parts Diagram........................................... 10-11

Warranty........................................................12

LOCATION OF DATA PLATE

The data plate is located on the front panel.

SAFETY PRECAUTIONS

Before installing and operating this equipment be sure everyone involved in its operation are fully trained and are aware of all pre-

cautions. Accidents and problems can result by a failure to follow fundamental rules and precautions.

The following words and symbols, found in this manual, alert you to hazards to the operator, service personnel or the equipment.

The words are defined as follows-.

! DANGER

This symbol warns of imminent hazard which will result in serious injury or death.

! WARNING

This symbol refers to a potential hazard or unsafe practice which could result in serious injury or death.

! CAUTION

This symbol refers to a potential hazard or unsafe practice which may result in minor or moderate injury or product or property

damage.

NOTICE

This symbol refers to information that needs special attention or must be fully understood even though not dangerous.

NOTICE

This product is intended for commercial use only. Not for household use.

! CAUTION

The models are designed, built and sold for commercial use. If these models are positioned so the general public can use the

equipment, make sure that all cautions, warnings and operating instructions are clearly posted near each unit so that anyone us-

ing the equipment will use it correctly and not injure themselves or harm the equipment.

! WARNING

SHOCK HAZARD

Do not open any panels that require the use of tools.

! WARNING

Improper installation, service, or maintenance can cause property damage, injury or death.

Specifications And Dimensions:

Model Width Depth Height No. of kW Per Total

in. (mm) in. (mm) in. (mm) Elements Element kW

EGD-48 49.0/125 29.5/75 0.31/0.8 82.7 21.6

EGD-72 72.0/191 29.5/75 0.31/0.8 12 2.7 32.4

EGD-72 72.0/191 32.5/83 0.31/0.8 12 2.7 32.4

Double Trough

Griddle Surface Dimensions: Model Width in./cm Depth in./cm

EGD-48 46.5/119 23.94/61

EGD-72 69.5/177 23.94/61

General Installation Instructions:

Caution: DO NOT use an open flame to check for leaks. Check all gas piping for leaks with a soap and water solution

before operating unit.

NOTICE THE UNIT, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES, OR IN THE

ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE, ANSI/NFPA 70, LATEST EDITION.

CANADIAN INSTALLATION MUST COMPLY WITH THE CANADIAN ELECTRICAL CODE, CSA C22.2, AS APPLICABLE.

NOTICE Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc., states in its

NFPA 96 latest edition that local codes are "authority having jurisdiction" when it comes to requirements for installation of equipment. There-

fore, installations should comply with all Local codes.

General Installation Instructions:

With all the large holes cut out, the smaller control panels drilled, and the stiffening angle welded into place, the

fixture is now ready to receive the griddle.

1. The manufacturer furnishes a gasket or seal that must be placed around the perimeter of the hole in the top as

shown in Fig. 4. This gasket may be temporarily held in place with tape. Do not place the staple securing the

gasket ends on or near a corner.

2. A number of clamps, such as the one shown in Fig. 4, appear at intervals along the perimeter. Pull clamps

outward so the griddle frame clears them when it is dropped into place.

3. Drop the griddle into position by lowering it into the fixture top hole. Make sure the thermostat capillaries are

not kinked or pinched when setting the griddle in place. With the griddle in place, the gasket or seal becomes

compressed. See Fig. 5.

4. Slide the clamp inward so it engages the upper part of the protruding angle from the griddle frame. See Fig. 6.

Slide the clamp sideways so the notch on it locks against the reinforcement angle. This prevents the clamp

from sliding out.

5. Tighten the clamp screws against the angle as shown in Figure 6. This tightening forces the clamps to press

down on the griddle body frame extension. The griddle top is now drawn close to the fixture top, compressing

the gasket and forming an effective grease guard. Tighten at least one screw on each side before tightening

all screws. Do not exceed 60 in/lb torque when tightening bolts.

6. Slide the tray slide (grease drawer receptacle) through the cutout hole on the apron or front of the fixture,

resting it on the two “U” braces.

7. Mount the thermostats to the control panel and make the pilot light connections per the accompanying wire

diagram. Before making any electrical connections, check nameplate voltage (located on tray slide under

grease drawer) to ensure it matches voltage being applied.

8. Set the control panel in place and screw it to the apron using the ½-inch long thread forming screws.

9. Pull the tray slide against the back of the control panel and secure it with the appropriate screws.

10. Slide the grease drawer into place.

FIGURE 3 FIGURE 5

FIGURE 4 FIGURE 6

Electrical Connections

Terminal Box Location:

The terminal boxes can be located at either the left front or right rear of the griddle. When shipped from the

factory the device has the terminal box attached in the left front position. The box can be relocated to the

alternate position by removing two screws.

Loading:

Electrical loadings of the griddles covered by this instruction are tabulated below.

Fusing:

Griddle is not fused and must be connected to a properly fused circuit.

Grounding:

Griddle must be grounded in accordance with the National Electrical Code and applicable local codes.

U.L. CONDITIONS OF ACCEPTABILITY:

1. This equipment must be installed in an all metal fixture of steel or stainless steel construction, .078 inch thick

minimum for the top and supporting frame. Side enclosure to be at least 22 MSG minimum thickness.

2. A removable bottom enclosure must be provided under each drop-in unit and be made of metal construction of

at least 22 MSG minimum. If ventilating openings are provided in the bottom enclosure, they must not allow the

entrance of ¾-inch diameter rod nor be located directly below uninsulated live terminals.

3. Minimum spacing between griddle top edge and adjacent items should be: fixture back wall 1¾ inch, fixture

side enclosure 1 inch, front control panel 7/8 inch, other drop-in devices 1 inch.

4. Controls shall be mounted on the front vertical surface of the fixture.

5. For supply connections, use wire suitable for at least 90 degrees Celsuis (194 degrees Fahrenheit).

NOTES:

1. Griddle can be mounted with the trough in the front or rear, dimensions shown are for front trough mounting. For

rear trough mounting, this dimension must be between 7/8 inch and 2 inches.

2. Table top reinforcement and gasket furnished with the griddle.

3. At the factory, the electrical connection box was installed in the front position. The connection box can be moved

to the rear location shown.

IMPORTANT:

1. Any dimension smaller than the minimum or larger than the maximum shown in the table will require

corresponding changes to the grease chute by the fabricator by adding an extension to prevent the grease from

spilling into the cabinet.

2. Any dimensions smaller than minimum given will require additional panels or sides and back to facilitate

servicing.

3. The minimum dimension from the back of the control panel to the front of the griddle top is 7/8 inch regardless

of the shape of the bullnose or table overhang.

4. Griddles are shipped from the factory with dimension ”D” at 7 7/16 inch. Moveable braces permit the fabricator

to easily vary this dimension up to 10 7/16 inches in increments of ¾ inch.

5. The minimum space between adjacent griddles must be 1 5/8 inch and between any other combination of drop-

in cooking equipment must be 1 inch.

6. Electrical wiring crossing the tray slide is to be placed under the tray slide and not above it.

7. The installer or servicer must put the electrical wiring near the control panel inside the wire guide before

attaching the control panel to the fixture front.

IMPORTANT STEPS IN INSTALLATION:

1. Griddle position to be no closer than 7/8 inch from component frame edge and control panel.

2. Install the gasket between the griddle top and the table top before clamping. Exercise caution so that the griddle

top does not pinch or damage the gasket

ELECTRICAL DATA

PHASE-LOADING AND LINE AMPERES 50/60 HZ

Model

Number

3-Phase Loading NOMINAL AMPERES PER LINE

3-Phase AC 1-Phase AC

KW Per Phase 208 VOLTS 240 VOLTS 480 VOLTS 208

VOLT 240

VOLT 480

VOLT

Y-YY-ZX-ZXYZXYZXYZAC AC AC

EGD48 21.6 10.8 5.4 5.4 69.0 69.0 45.0 60.0 60.0 39.0 30.0 30.0 20.0 104 90 45

EGD72 32.4 10.8 10.8 10.8 90.0 90.0 90.0 78.0 78.0 78.0 39.0 39.0 39.0 156 135 68

Power

Input

(KW)

OWNER’S INFORMATION

Cleaning the Griddle After Uncrating:

Before using for the first time, be sure to remove the factory-applied rust preventative compound. Add a mild

detergent to hot water and wash the griddle well. Rinse with a clean, damp cloth and wipe dry.

The Controls:

Turning the dial knob (recessed in the front control panel) controls the heat of the griddle surface. When at

least one control is turned on, a signal light in the upper left-hand corner of the control panel will glow

continuously. Thus, the operator knows at a glance whether or not the griddle is energized. Separate signal

light cycles with each control. Whenever the thermostat calls for heat, the signal light associated with it will

be on. Each thermostat controls twelve inches of griddle surface width. Thermostat temperature range is

200-450F +/-10F.

Seasoning the Griddle Surface:

After thorough cleaning, the griddle is ready for seasoning. Preheat to 400F. When the dialed temperature is

reached as indicated by the signal lights going off, spread a light film of cooking oil or fat over the entire

surface of the griddle. In two minutes, wipe the griddle clean of excess oil. Repeat this operation. The griddle

is now ready for use.

Operating Instructions:

1. Preheat griddle (preheat time, 77F -350F, approximately 8 minutes). Set the thermostat dials at the correct

griddling temperature for the food to be cooked. A red light will flash on automatically for each section of the

griddle when the dial is set and will flash off when the section has reached the dialed temperature. (The

signal light will flash on and off during the cooking operation to show that correct temperature is being

maintained.) You are now ready to load the griddle.

2. Load Griddle. After preheating, load griddle and cook according to recipe. Turn foods halfway through

cooking time unless otherwise specified in recipe.

3. Economy Hint. Turn griddle OFF (or to lowest thermostat setting) during idle periods.

Care and Cleaning:

1. IMPORTANT: At the end of each day’s operation, turn all temperature controls to “OFF.”

MODEL EGD-48 MODEL EGD-72 BOTH MODELS

QTY APPROX

Per Hourly

Load Production

QTY APPROX

Per Hourly

Load Production

Cooking

Time

& Temp

MEATS

Hamburgers (2 ½-oz servings, 3 ½” diam.)

Minute Steaks (4-oz. steaks, ½” thick).......

Beef Tenderloin (5-oz. steaks, 1” thick)......

Liver (3-oz. slices, 3/8” thick).....................

Bacon (22 to 32 slices per lb.)...................

Pork Link Sausages (Fresh, 1 ¼-oz., 3 ½”

long)

Hot Dogs (split) ..........................................

Ham Steaks (1-lb, tenderized, ½” thick).....

OTHER FOODS

Eggs, Fried...............................................

Pancakes (4” diam.)..................................

Fried Potatoes, Blanched (Servings) .........

Fried Onions, Blanched (Servings)............

65 . . . . 945+

24 . . . . 360+

48 . . . . 280+

36 . . . . 450+

3 ½ lbs . . . .30 lbs.

12 lbs . . . . 70 lbs

64 . . . . 900+

24 . . . . 325+

64 . . . . 900+

40 . . . . 450+

51 . . . . 750+

75-77 . . . .1100+

32 . . . . 600+

86 . . . .1300+

32 . . . . 400+

64 . . . . 370+

48 . . . . 600+

4-2/3 lbs. . . .40 lbs

16 lbs . . . . 93 lbs

86 . . . .1200+

32 . . . . 433+

86 . . . .1200+

53 . . . . 600+

67-80 . . . .1000+

100-106. . . .1470+

43 . . . . 852+

3 min. at 350F

4 min. at 350F

8 min. at 350F-360F

3-4 min. at 350F

5-6 min. at 350F

10 min. at 325F

3 min. at 350F

4 min. at 350F

3 min. at 300F

3-4 min. at 360F-375F

4 min. at 375F

3 min. at 340F

2 min. at 350F

CAPACITIES

WIRING DIAGRAM, EGD-48

2. After each cooking load, scrape the griddle surface with scraper or rigid spatula to remove excess fat and

food particles. ONCE A DAY, or whenever necessary, thoroughly clean and wipe out the grease trough. As

necessary during use, wipe out accumulated material to provide good drainage. Remove grease drawer,

empty and wash. In general, soap and water with the aid of a sponge or soft cloth will clean the drawer

thoroughly. Wipe clean with a damp cloth and dry. Clean control panel with a damp cloth and dry.

3. EACH WEEK, or whenever necessary, clean griddle thoroughly. If desired, use a pumice or griddle stone

over surface. Rub with the grain of the metal while still warm. Avoid steel wool! After each thorough cleaning,

the cooking surface must be reseasoned. To remove control knobs for cleaning, pull straight out. Wash in

soapy water. Rinse, dry and replace on shaft.

Servicing

Your griddle is covered by a one-year written warranty on parts and labor. If this device should require

service, call your local commercial equipment dealer or authorized service station. The nameplate indicating

the pertinent electrical data of the griddle is located in the front of the grease drawer receptacle and can be

seen readily when the drawer is removed.

ALTERNATE WIRING FOR

TWO POWER SUPPLIES

WIRING DIAGRAM, EGD-72

PARTS BREAK DOWN

DROP-IN ELECTRIC GRIDDLES, EGD-48 AND EGD-72

ITEM NUMBER PART NUMBER DESCRIPTION

114397-25 HEATING ELEMENT, 208 VOLT

14397-26 HEATING ELEMENT, 240 VOLT

2642567-01 PRESSURE PLATE

3646378-03 BULB CLAMP ASSEMBLY

4646251-01 BAFFLE

5642578-01 TERMINAL BLOCK BOX

6642579-01 BOX COVER

711260-35 TERMINAL BLOCK

8647392-01 BOTTOM PANEL, EGD-48, R.H.

647395-01 BOTTOM PANEL, EGD-48, L.H.

642584-02 BOTTOM PANEL, EGD-72, SINGLE TROUGH

642584-01 BOTTOM PANEL, EGD-72, DOUBLE TROUGH

9643066-01 BRACE ASSEMBLY, EGD-48

643356-03 BRACE ASSEMBLY, EGD-72

10 653844-01 CONTROL PANEL ASSEMBLY

11 642625-09 KNOB ASSEMBLY

12 15139-03 INDICATOR LIGHT

13 31100-82 CONTROL PANEL SEAL

19 644635-05 THERMOSTAT ASSEMBLY

20 82111-00 SCREW, 1/4-20 X 3/4

21 84315-00 HEX NUT, 1/4-20

23 31101-30 SCREW, 10-32 X 1/2

24 84171-00 HEX NUT, 10-32

25 81413-00 SCREW, SELF-TAPPING, 8-32 X 1/2

26 84364-00 WING NUT, 5/16-18

27 85195-00 FLAT WASHER, 5/16

28 84317-00 HEX NUT, 1/4-20

29 84362-00 HEX NUT, 5/16-18

30 85196-00 FLAT WASHER, 1/4

31 642626-06 GASKET, GRIDDLE TOP, EGD-48

642626-07 GASKET, GRIDDLE TOP, EGD-72, SINGLE TROUGH

642626-10 GASKET, GRIDDLE TOP, EGD-72, DOUBLE

TROUGH

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