APG True Echo PRS Series Manual de usuario
APG
R
Doc #9002986
Part #200213
Rev B, 01/2019
True EchoTM Pulse Radar Level Transmitter
User Manual
Series PRL for Liquids and Series PRS for Solids
ii Tel: 1/888/525-7300 • Fax: 1/435/753-7490 • www.apgsensors.com • [email protected]
Table of Contents
Introduction ................................................................................................................ iii
Warranty and Warranty Restrictions.................................................................... iv
Chapter 1: Specications and Options..................................................................... 1
Dimensions ........................................................................................................................................1
Specications ................................................................................................................................... 2
Model Number Congurators.................................................................................................... 3-4
Electrical Terminals and System Wiring Diagrams............................................................. 5-6
Chapter 2: Installation and Removal Procedures and Notes..............................7
Tools Needed..................................................................................................................................... 7
Installation Notes ............................................................................................................................ 7
Mounting Instructions ................................................................................................................... 7
Electrical Installation ..................................................................................................................... 8
Software Installation....................................................................................................................... 8
Removal Instructions ..................................................................................................................... 8
Chapter 3: Maintenance .............................................................................................9
General Care...................................................................................................................................... 9
Low Dielectric Material Setting .................................................................................................... 9
Field Calibration............................................................................................................................... 9
Repair and Returns........................................................................................................................ 10
iii
Introduction
Thank you for purchasing a True EchoTM series PRL or PRS Pulse Radar Level Transmitter from APG. We
appreciate your business! Please take a few minutes to familiarize yourself with your True EchoTM Radar
Level Transmitter and this manual.
True EchoTM series Pulse Radar Level Transmitters bring the unassailably accurate level readings of radar
sensors to dicult to solids and liquids. Whether powders or pellets, grains or granules, the True EchoTM
PRS Dual Frequency Pulse Radar Level Transmitter For Solids quickly and accurately reads the complex
reections from piled solids. The True EchoTM PRL Pulse Radar Level Transmitter For Liquids comes with a
variety of housing and antenna materials, but all are IP68 for worry-free level measurement, All True EchoTM
sensors are eld calibratable and fully programmable via RS-232, RS-485 Modbus, or Hart communications.
Reading your label
Every APG instrument comes with a label that includes the instrument’s model number, part number, serial
number, and a wiring pinout table. Please ensure that the part number and pinout table on your label
match your order.
FCC Information
This equipment has been tested and found to comply with limits for a Class A digital device, pursuant to Part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this equipment in a residential area
is likely to cause harmful interference in which case the user will be required to correct the interference at
his own expense.
IMPORTANT: Changes or Modications not expressly approved by factory could void
the user’s authority to operate the equipment.
iv Tel: 1/888/525-7300 • Fax: 1/435/753-7490 • www.apgsensors.com • [email protected]
Warranty and Warranty Restrictions
This product is covered by APG’s warranty to be free from defects in material and workmanship under
normal use and service of the product for 24 months. For a full explanation of our Warranty, please visit
https://www.apgsensors.com/about-us/terms-conditions. Contact Technical Support to receive a Return
Material Authorization before shipping your product back.
Scan the QR code below to read the full explanation of our Warranty on your tablet or smartphone.
1
Chapter 1: Specications and Options
• Dimensions
7.30
185.42
7.30
185.42
9.40
238.76
17.90
454.66
18.80
477.52
9.00
228.60
1.60
40.64
2.125
53.97
7.30
185.42
4.00
101.6
10.30
261.62
18.60
472.44
1.00
25.40
3" ANSI
FF Flange
(Not Provided)
Radar with
Horn Antenna
Radar with
Sanitary Antenna
Radar with
Standard Antenna
Cover Tool
Access Hole
2x ½" 14 NPT
Conduit Entry
Electronics
Enclosure
FCC Approval
Nameplate
Mounting Threads
2" 11–½ NPT or
1–½" 11–½ NPT 4x Socket
Head Screws
15º
316 SS
2" Tri-Clamp
Fitting
Teflon Antenna
Ø1.5
Teflon Antenna
6.30
160.02
Ø1.5
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Performance
Operating Range 0 - 17 ft. / 0 - 5 m
0 - 50 ft. / 0 - 15 m
0 - 100 ft. / 0 - 30 m
Transducer Frequency PRL: 6.3 MHz
PRS: 6.3 MHz & 26 MHz
Target Dielectric Constant εr > 2
Beam Spread Teon Antenna: 6° from center
316L SS Horn: 3° from center
Accuracy
Accuracy ±0.25% of measured range
Resolution 6.1 μA
Environmental
Housing Operating Temperature -40 to 140°F (-40 to 60°C)
Process/Probe Temperature
Standard Temperature -40 to 176°F (-40 to 80°C)
High Temperature -40 to 350°F (-40 to 177°C)
Sanitary Temperature -40 to 400°F (-40 to 204°C)
Extreme Temperature -40 to 572°F (-40 to 300°C)
Maximum Process Pressures
Standard Temp/Pressure 5 bar (72.5 psi)
Standard Temp/High Pressure 70 bar (1015.3 psi)
High/Sanitary/Extreme Temps 2 bar (29 psi)
Housing Enclosure Rating NEMA 6 / IP 68
Electrical
Supply Voltage 12-30 VDC; 20-35 VDC (HART)
115 VAC @ 60 Hz / 230 VAC @ 50 Hz
Current Draw 70 mA max, 1.68 W @ 24 VDC
1.7 VA for 115/230 VAC
Materials of Construction
Housing Aluminum, 316L Stainless Steel
Antenna Teon, 316L Stainless Steel Horn
Mounting
Teon Antenna 1.5” or 2” NPT
Sanitary Teon Antenna 1.5” or 2” Sanitary Tri-Clamp
316L SS 6” Ø Horn 3” NPT
316L SS 13” Ø Horn 13” Ø Flange
Communication
Output 4-20 mA (shared common or isolated); HART
Calibration & Diagnostics RS-232, RS-485 Modbus, HART
• Specications
3
• Model Number Congurators
Model Number: PRL - ____ - _____ - _____ - _____ - _____ - _____ - _____
A B C D E F G
A. Range
□017 17 ft (5m)
□050 50 ft (15m)
□100 100 ft (30m)
B. Supply Voltage, Signal
□V115 115 VAC (60 Hz) - 4-wire, Isolated 4-20 mA
□V230 230 VAC (50 Hz) - 4-wire, Isolated 4-20 mA
□V024▲ 12-30 VDC - 3-wire, 4-20 mA w/ shared
common
□V20L 20-35 VDC - 2-wire HART†
C. PC Communications
□C2 RS-232
□C4▲ RS-485
□CH HART†
D. Housing Material
□AL▲Aluminum
□SS 316 Stainless Steel
Note: † CH HART PC Communications requires V20L 20-35 VDC
Supply Voltage
E. Antenna Material
□TE▲ Teon Rod
□TE6 Teon Rod with 6 in. extension
□TE8 Teon Rod with 8 in. extension
□LT Teon Rod with 1.5 in. built-in extension
□ST Sanitary Tri-Clamp mount, Teon Ant.†
□HT High Temperature Radar, Tefon Ant.
□PT High Pressure Tefon Rod Ant.(≤70 bar)†††
□S6 316L Stainless Steel 6” Ø Horn††
□HS High Temperature Radar, 316L SS Horn††
F. Mounting
□T15 1.5 in. NPT
□T2▲ 2 in. NPT
□T3 3 in. NPT
□S15 1.5 in. Sanitary Tri-Clamp (ST only)
□S2 2 in. Sanitary Tri-Clamp (ST only)
□BF 13 in. Ø 316L SS Bottom Flange (S6, HS only)
G. Firmware
□S▲Standard
□F Fast Firmware
□OW Oil-Water Interface Detection††††
Note: † ST Teflon Rod Ant. with Sanitary Tri-Clamp mount
requires S15 1.5 in. or S2 2 in. Sanitary Tri-Clamp
mount
Note: †† S6 and HS 316L SS horns require T3 3 in. NPT or BF
13 in. Bottom Flange mount
Note: ††† PT High Pressure Teflon Rod requires T2 2 in NPT
mount
Note: †††† OW Oil-Water Interface Detection requires Supply
Voltage V024: 12-30 VDC and either TE Teflon Rod
antenna or S6 316L SS horn antenna
▲This option is standard
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Model Number: PRS - ____ - _____ - _____ - _____ - _____ - _____ - _____
A B C D E F G
A. Range
□017 17 ft (5m)
□050 50 ft (15m)
□100 100 ft (30m)
B. Supply Voltage, Signal
□V115 115 VAC (60 Hz) - 4-wire, Isolated 4-20 mA
□V230 230 VAC (50 Hz) - 4-wire, Isolated 4-20 mA
□V024▲ 12-30 VDC - 3-wire, 4-20 mA w/ shared
common
□V20L 20-35 VDC - 2-wire HART†
C. PC Communications
□C2 RS-232
□C4▲ RS-485
□CH HART†
Note: † CH HART PC Communications requires V20L 20-35 VDC
Supply Voltage
D. Housing Material
□AL▲Aluminum
□SS 316 Stainless Steel
E. Antenna Material
□S6▲ 316L Stainless Steel 6” Ø Horn
□HS High Temp. Radar, 316L SS 6” Ø Horn
F. Mounting
□T3▲ 3 in. NPT
□BF 13 in. Ø 316L SS Bottom Flange
□A3 8 in. Ø Swivel Aimer
G. Firmware
□S▲Standard
□F Fast Firmware
▲This option is standard
5
Power & Control Wiring For 115 or 230 1Ø VAC Supply
• Electrical Terminals and System Wiring Diagrams
L1
8
STATUS
L2/N
7
SWITCH
- F1 / 8 A 250 V
CALIBRATION
FUSE
!
IN
AC/DC
12– 30 VDC -7
+8
6
6
OUT
4-20 mA
A/TX
2
B/RX
1
5
4
3
RS-232/485
VAC L1
VAC L2/N
Ground
5
115 / 230 VAC Power
Input Card
4-20mA
L
R
True Echo
Terminals
B/RX
A/TX
Network Node
Communication
Out -
Ground
A/TX
B/RX
Supply Voltage
115 / 230 VAC
1 Phase
Passive
8
7
6
1
4
3
2
Out + Isolated 4-20mA Output
NOTE: For RS-232 or RS-485 direct to PC wiring, see Communication Connection Dia-
grams.
Recommended Wiring:
• Power - 3 Conductor, 22 AWG,
300V.
• Signal - 1 Shielded Twisted
Pair, 24 AWG, 300V.
• Communication - 1 Shielded
Twisted Pair, 24 AWG, 300V.
Terminals
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Power & Control Wiring For 12-30 VDC Supply
24VDC +
24VDC -
Ground
5
12-30 VDC Power
4-20mA Input
L
R
True Echo
Terminals
B/RX
A/TX
Network Node
Communication
Out -
Ground
A/TX
B/RX
DC Gnd
+
Supply Voltage
Process
Controller
8
7
6
1
4
3
2
Out + 4-20mA Output
Note: For 12-30 VDC sensors, terminal 7
is tied to terminal 4 inside sensor.
4-20 mA
CURRENT
LOOP
DB9
PRL/S Terminals
Red
1
2
3
4
5
6
7
8
9
WHT. or BLK.
SHIELD
L1 8
L2/N 7
6
+5
-- 4
3
A/TX 2
B/RX 1
PR/S Terminals
To PC
USB Port
Red
WHT. or BLK.
L1 8
L2 / N 7
6
+5
-- 4
3
A/TX 2
B/RX 1
RS485 to
USB
Converter
Shield
Communication Connection Diagrams for RS-232 and RS-485/Modbus
RS-485/Modbus Connection to PCRS-232 Serial Connection to PC
IMPORTANT: Shield wire for RS-485/Modbus must only be connected on one end. If
connecting at radar terminals, use terminal 3.
NOTE: For RS-232 or RS-485 direct to PC wiring, see Communication Connection Dia-
grams.
Recommended Wiring:
• Power & Signal - 3 Conductor,
Shielded, 24 AWG, 300V.
• Communication - 1 Shielded
Twisted Pair, 24 AWG, 300V.
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1
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