AMTI Products Slice 123 Manual de usuario
SLICE® Cutting Machine
Operating Instructions
Copyright 1998-2016 page 1 of 35
By
OPERATING
INSTRUCTIONS
MODEL 123
READ CAREFULLY
BEFORE OPERATING YOUR
MACHINE
A Safety Note:
Your good manufacturing practices should insure that a written safety program is in place, which
includes the assessment of all processes that take place in house, for potential risks.
The employer response to this assessment is to establish specific instructions for the safe use of all
machines, safe use of certain chemicals, etc. in your work place.
For instance, any user of electrical machinery, SLICE® included, must be instructed that never,
under any circumstances, should a machine be left on while attempting to clear a jam, if it should
occur.
This written rule, along with other directives, should be translated into either a training document
that is signed or work instruction that is also signed and dated by all operators and that ideally
remains with the equipment as a reminder of safe operation.
SLICE® Cutting Machine
Operating Instructions
Copyright 1998-2016 page 2 of 35
Published by:
AMTI PRODUCTS
Phone 847.588.7090
Email info@amtiproducts.com
Website www.amtiproducts.com
The reproduction of these instructions or parts thereof, in whatever form, is
prohibited without the express, written permission of the publisher.
AMTI reserves the right to make technical changes in the system depicted and
indicated in these instructions if such changes are necessary to improve the
machine.
SLICE® Cutting Machine
Operating Instructions
Copyright 1998-2016 page 3 of 35
Index
1.0 Product Description............................................................................................... page 4
2.0 Safety ..................................................................................................................... page 6
3.0 The Operating Instructions.................................................................................... page 7
4.0 Machine Overview .................................................................................................. page 10
5.0 Set Up...................................................................................................................... page 13
6.0 Cut Material To Length Without Using A Program .............................................. page 14
7.0 Cut Material To Length Using A Program (A Preprogrammed Batch)................ page 16
8.0 How To Run An Existing Program.......................................................................... page 17
9.0 How To Set Up And Run A Batch Sequence ......................................................... page 17
10.0 Batch Sequence Pause Feature ........................................................................... page 18
11.0 Reprogramming The Unit ...................................................................................... page 18
12.0 Contact Information................................................................................................ page 22
13.0 Maintenance Section.............................................................................................. page 23
14.0 Electrical Drawings ................................................................................................ page 25
15.0 Spare Parts……………………………………………………………………………….. page 28
16.0 Trouble Shooting..................................................................................................... page 29
17.0 CE Declaration Of Conformity................................................................................ page 35
SLICE® Cutting Machine
Operating Instructions
Copyright 1998-2016 page 4 of 35
1.1 Product Description
The SLICE® 123 is an automatic cutting machine intended to cut various
materials to length within the scope of the technical data. It is for industrial use.
1.2 System Description
1. Die size: 3” X 1/4” opening
2. “Stock Jam or Not Feeding” indicator
3. Standard SLICE® Keyboard
4. SLICE® electronics and power supply
5. Drive wheel and tracking wheel to enhance pulling action
SLICE® Cutting Machine
Operating Instructions
Copyright 1998-2016 page 5 of 35
1.3 FUNCTION AND OPERATION
1. Operates as other models in the SLICE® series
1.4 PERFORMANCE SPECIFICATIONS
1.
Cuts up to 12 gauge standard wire and varieties of hollow tubing that fits
within its input aperture of 3/16” height by 1” width
2.
Adjustable feed rate from 5” per second to 30” per second
3.
5,200 4” cuts per hour, 3,400 10” cuts per hour
4.
Machine discrimination 0.5mm repeatability and accuracy is greatly
dependent upon material and material feeding conditions. Best accuracy to be
expected is ± 1 mm
1.5 POWER REQUIREMENTS
1. Electric 115/230 volts at 50/60 hertz
1.6 OPERATING CONDITIONS
Temperature 10˚ to 35˚ C
1.7 SYSTEM SIZE
Length: 16” Width: 12” Overall Height: 12”
1.8 UNIT WEIGHT
25 pounds
Aluminum & hardened tool steel construction
1.9 MAX SOUND LEVELS
74 DB
1.10 MATERIALS
The SLICE® 123 will cut most materials that will fit within die size of 1/4”
diameter x 3” wide. Material needs to be under 1/4” diameter or thick as it comes
off the roll. Examples of material it will process:
1. Standard wire up to 14 GA
2. Rubber tubing or hose under 1/4” diameter thick
3. Flat heat shrink up to 3” wide or 1/4” in diameter thick
4. Many other materials, please consult with sales representative or engineering
SLICE® Cutting Machine
Operating Instructions
Copyright 1998-2016 page 6 of 35
2.0 Safety
Always observe the following safety rules:
1. These sets of documentation are integral parts of the machines and
devices they were written for and must be heeded.
2. Always turn off power and disconnect the air lines before investigating
jams or internal issues.
3. Never place fingers, hands, or tools into the machine while it is plugged in.
4. Prior to starting the machine, check to see that all safety features are
attached and properly operating. The safety requirements are met only if the
safety features are operating properly.
5. Machine safety is only achieved when the materials being processed (wire,
tubing, etc.) are those specified in the technical data. Make sure the improper
use of materials is prevented!
6. Do not cut flammable, explosive, wet, etc. materials.
7. Do not operate outside standard environment requirements and use power
supply as recommended.
8. Only duly authorized and trained persons familiar with the safety features of
the machine are allowed to maintain and repair the machine. The machine can
be dangerous if operated improperly by untrained persons.
9. Machine safety is achieved only for operators. Persons working on the
machine must always take care that no other persons are endangered by the
input of a command.
10. If you have reason to believe the machine can no longer be operated
safely, you must take the system out of operation and safeguard it against
being unintentionally switched back on.
11. Observe the notes in these instructions as well as locally valid rules of
safety and accident prevention.
SLICE® Cutting Machine
Operating Instructions
Copyright 1998-2016 page 7 of 35
3.1 The Operating Instructions
These operating instructions are valid for the SLICE 123 and are available in
English and Spanish. Other languages are available upon request.
The instructions contain complete information on the controls, handling,
maintenance, and setting procedures as well as all technical data. They also
include a list of accessories. The sets of documentation for the accessories are
delivered along with each accessory.
Be careful not to mislay these sets of documentation when unpacking and setting
up accessories.
The operating instructions are an integral part of the SLICE 123 Keep them within
reach so you have access to the information you need at all times.
Pay very close attention to the safety notes and directions. If you need additional
sets of documentation, please contact AMTI for more details.
SLICE® Cutting Machine
Operating Instructions
Copyright 1998-2016 page 8 of 35
3.2 Machine Identification
On the back of the machine you will find a nameplate with the following
information: Company Contact
Machine Type
Machine Serial
Number Voltage
Version
Power Input
SLICE® Cutting Machine
Operating Instructions
Copyright 1998-2016 page 9 of 35
3.3 Personal Qualifications And Training
3.3.1 Personnel Qualifications
Machine Operator
The machine operator must be sufficiently familiar with the machine to be
able to operate it and its accessories and peripheral devices in production on
his/her own without difficulty. This requires that the operator be educated in
the technology involved and be knowledgeable of the software for operating
the machine.
Service Technician
The service technician should have an extensive knowledge of the machine.
Apart from machine operations, he/she must be able to locate errors and take
suitable steps to remedy them. A service technician must be able to maintain the
machine correctly so as to increase its service life and availability. His/her
mastery of the software should enable the machine to be used to the maximum
effect in production.
For this work, the service technician must have wire processing experience.
He/ she must also have completed training in mechanics or electronics and
have a sound knowledge of the machine.
3.3.2 Training
All personnel that are using SLICE® equipment should be trained on its proper
use and safety needed when operating this equipment.
SLICE® Cutting Machine
Operating Instructions
Copyright 1998-2016 page 10 of 35
4.0 Machine Overview (front)
1. Function Buttons
2. Keypad
3. LCD Readout
3 2 1
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