AMP Research Power Step Manual de usuario

A U T O M A T I C R E T R A C T I N G R U N N I N G B O A R D

CONTENTS

Parts List 2

Tools Required 4

Installation 5

Warranty 11

TECHNICAL SUPPORT

AMP Research Customer Service

(888)983-2204

VEHICLE APPLICATION

Chevrolet SIlverado /

GMC Sierra

1999-2005

Product # 10-03057-10 (Crew Cab)

10-03057-11 (Extended Cab)

Chevrolet Tahoe / Suburban

Chevrolet Avalanche

GMC Yukon / Yukon XL

Cadillac Escalade Ext / ESV

2001-2005 (2003-2005 for Cadillac)

Product # 10-03036-10 (Suburban,

Yukon XL, Avalanche w/o cladding,

Escalade)

10-03036-11 (Avalanche w/ cladding,

Tahoe, Yukon)

WARNING

Failure to carefully follow the electrical installation steps

could result in severe electrical shock which could harm

the installer and/or damage the vehicle.

WARNING

This product is designed to enhance the appearance of the

vehicle. Do not rely in any way on the components of this

product to contain occupants within the vehicle, or to

protect against injury of death in the event of an accident.

Never operate vehicle in excess of manufacturer’s

specifications.

WEAR SEAT BELTS AT ALL TIMES

Read and follow, precisely, all installation instructions

provided when installing this product. Failure to do so

could place occupants of the vehicle in a potentially

dangerous situation. After installing or reinstalling, check to

make sure it has been properly installed.

WARNING

The manufacturer strongly recommends that this product

be professionally installed.

1/11 IM3057 rev 09.27.05

I N S T A L L A T I O N G U I D E

www.amp-research.com

USED ON SILVERADO

AND SIERRA

HEAVY DUTIES ONLY.

USED ON SILVERADO

AND SIERRA

HEAVY DUTIES ONLY.

AMP RESEARCH POWER STEP

2/11

GMC / CHEVROLET

www.amp-research.com

456

x2 x2

BRACKET

SHAPE VARIES

14 x8

AMP RESEARCH POWER STEP

3/11

GMC / CHEVROLET

www.amp-research.com

810 11

19 x4

x25

15 16

x4 x5

13 mm

7 mm

1/8" 3/16" 9/32" 21/64"

AMP RESEARCH POWER STEP

4/11

GMC / CHEVROLET

www.amp-research.com

3/16"

13 mm

SILICONE SEALER

5 mm

3/16"

Corrosion Protection Paint

Electrical Tape

MOUNTING TAB

SILL DRAIN

FOR SUV

AMP RESEARCH POWER STEP

5/11

GMC / CHEVROLET

www.amp-research.com

Steps 1-3 for Heavy Duty Trucks

only! For all other vehicles skip

to Step 4.

Install replacement brake cable guides.

HD - Long Bed: Install plastic brake cable guide

in forward hole of rear body mount.

Template position for Tahoe and Yukon shown

in hidden lines.

With drill template secured with vise grips,

drill 1/8” starter holes. Remove template and

drill holes to 21/64”.

Template position for SUV driver side shown

in hidden lines.

HD - Short Bed: Remove forward most brake

cable guide.

HD - Long Bed: Remove first and third brake

cable guide.

Clamp drill template about 1/16” forward of the

rearmost sill drain.

Tahoe and Yukon: Calmp Template 1/8”

behind second rearmost sill drain.

Clamp drill template to pinch weld about 1/8”

behind the forwardmost mounting tab.

Then repeat Step 5.

SUV’s: On driver side only, clamp template

1/8” forward of sill drain.

12 10

TIGHTEN AFTER

ADJUSTMENT

ADJUST EDGE TO

HORIZONTAL

AVOID

DRILLING

THROUGH

WIRES.

AVOID

DRILLING

THROUGH

WIRES.

AMP RESEARCH POWER STEP

6/11

GMC / CHEVROLET

www.amp-research.com

910

11 12

Use a straight edge to make a vertical line

centered between drilled mounting holes.

READ THE ABOVE CAUTION NOTE!

Center the upper support mount and drill 1/8”

starter holes, then remove mount and drill 3/16”

holes. Drill through first layer of sheet metal

only. Attach with #14 sheet metal screws.

Mount linkage assembly and upper bracket and

finger tighten all fasteners.

Slide mounting T-nut into position. Mount

board and tighten fasteners to 10 ft-lbs. Align

the end of the board with the rear edge of the

back door.

Tighten button head fasteners and upper nut to

16 ft-lbs. Then adjust the bottom edge to

horizontal and tighten hex bolt to 16ft-lbs.

CAUTION: Remove step plates on inside of cab and move vehicle

wire harnesses out of the way before drilling in Steps 8 & 9.

File down any exposed screw tips

from inside and cover with silicone.

File down any exposed screw tips

from inside and cover with silicone.

READ THE ABOVE CAUTION NOTE!

Repeat Steps 7 & 8 for rear mount. Drill through

first layer of sheet metal only. This mount

support will mount partially behind frame

support and will require only one sheet metal

screw.

Mount linkage assembly and upper bracket and

finger tighten all fasteners.

IMPORTANT NOTE:

For Truck and HD Avalanche:

The motorized linkage

assembly goes to the front

location on the drivers side

and to the rear location on

the passenger side.

For SUV & 1500 Avalanche:

The motorized linkages

assembly go to the fromt

location on both sides.

AMP RESEARCH POWER STEP

7/11 IM3057 rev 03.25.05

GMC / CHEVROLET

www.amp-research.com

13 14

15 16

17 18

Remove left hood support on driver side and

replace with M8 hex bolt. Position controller

and slide bracket over the hood support bolt.

Apply 8mm nut.

Remove power fuse. Attach power lead RED

wire to positive lead in the junction box.

CAUTION: Do not ground wrench when

engaged with nut.

Route long end of wire harness above engine

and down through passenger side wheel well.

Zip tie harness to cowling clips on fire wall.

Route short end down drivers side.

Route wire harness along the frame. Secure

with zip ties.

Poke hole through rubber grommet near

front door on underside of floor panel with

small phillips screwdriver. Push both wires

through hole.

(See Step 19 for passenger side notes.)

Pop off the threshold cover with screwdriver and

remove the kick panel. The panel will slide out

from under the seat after fasteners give way.

Plug in wire harness.

(Ensure that locking

tabs engage.) Attach ground lead to junction

box mounting bracket.

Secure with zip ties.

Plug wire

harness into

motors.

AMP RESEARCH POWER STEP

8/11 IM3057 rev 03.25.05

GMC / CHEVROLET

www.amp-research.com

19 20

21 22

23 24

Pull up the carpet and thread both wires

through the floor panel (same steps on passen-

ger side EXCEPT drill 9/32” hole in metal and

add rubber grommet).

Attach T-tap connector to wire found in step 20.

Apply spade connector to shorter wire of Step

19 and connect spde to T-tap.

Remove plastic trim on door

near mirror attachment.

To remove door, first pry off door lock.

Remove door bolts.

Pry off door handle plate and any remaining

panel fasteners. Then remove door panel.

IMPORTANT: Steps 20 and 21 are for Crew Cabs only. Light blue and Green wires

will not be used otherwise. See wire diagrams for model years previous to 2003.

Seal holes with silicon glue. See wire diagrams for model

years previous to 2003.

NOTE: Remove door light

while removing door panel.

On Crew Cab carefully remove wire wrap and

find LIGHT BLUE wire with BLACK STRIPE (on

passenger side find GREEN wire with BLACK

STRIPE rear of the “T” junction where wires cross

under the front seat).

Crew Cab Only. Tape off extra wires otherwise.

AMP RESEARCH POWER STEP

9/11

GMC / CHEVROLET

www.amp-research.com

25 26

27 28

29 30

Pull back the door weather guard. Pry off

speaker and unplug. Thread plastic tube

through accordion.

Feed longer wire of Step 19 through tube into

door and pull out plastic tube on door side.

Route wire along harness going to switch plate. Attach T-tap connector to GRAY wire with

BLACK STRIPE (passenger side: BLACK with

WHITE STRIPE). Attach routed wire to the

previous step and spade connector to T-tap.

Secure all wires with zip ties and electrical tape. Make sure that plug lever is fully opened before

reinstalling. Failure to do this will adversely

affect the operation of the powerstep and

window controls.

Reinstall door panel.

AMP RESEARCH POWER STEP

10/11

GMC / CHEVROLET

www.amp-research.com

31 2

Replace power fuse.

Check that both doors activate the powerstep. Reinstall any remaining trim panels.

Repeat the adjustments of Step 12 if the stowed step position is not even.

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