American Dryer Corp. ML-122 Manual de usuario

ML-122 Installation Manual

Phase 7 / Non-Coin

AmericanDryerCorporation

88Currant Road

FallRiverMA02720-4781

Telephone:(508)678-9000 / Fax:(508)678-9447

e-mail: techsupport@amdry.com

www.amdry.com

WARNING: Foryoursafetytheinformationin

thismanual mustbe followedto minimizethe

riskof fireor explosionor toprevent property

damage,personalinjury or death.

— Donot storeoruse gasolineor other flammable

vapors and liquids in the vicinity of this or any

otherappliance.

— WHATTO DO IFYOU SMELLGAS:

• Donottryto lightany appliance.

• Donottouch anyelectricalswitch;do not

useanyphoneinyourbuilding.

• Cleartheroom, building orareaofall

occupants.

• Immediatelycallyourgassupplierfroma

neighbor’sphone. Followthe gas supplier’s

instructions.

• Ifyoucannotreach yourgas supplier,call

thefiredepartment.

— Installationand servicemustbe performedby a

qualified installer, service agency or the gas

supplier.

AVERTISSEMENT: Assurez-vous de bien

suivrelesinstructionsdonnéesdanscettenotice

pourréduire auminimumle risqued’incendie

ou d’explosion ou pour éviter tout dommage

matériel,touteblessureou lamort.

— Ne pas entreposer ni utiliser d’essence ni

d’autres vapeurs ou liquides inflammables à

proximité de cet appareil ou de tout autre

appareil.

— QUEFAIRESIVOUSSENTEZUNEODEUR

DEGAZ:

• Nepastenter d’allumerd’appareils.

• Netouchez àaucun interrupteur. Ne pas

vousservirdes téléphonessetrouvant dans

lebâtiment.

• Évacuezlapièce,le bâtimentoulazone.

• Appelezimmédiatementvotrefournisseur

degazdepuisunvoisin. Suivezles

instructionsdufournisseur.

• Sivousnepouvezrejoindrelefournisseur

degaz,appelez leservicedes incendies.

— L’installationetl’entretiendoiventêtreassuréspar

uninstallateurou unserviced’entretienqualifié

ouparle fournisseurdegaz.

ADCPartNo.113363

Retain This Manual In ASafe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with

the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

“IMPORTANTNOTETOPURCHASER”

Informationmustbeobtainedfromyourlocalgassupplierontheinstructions

tobefollowed iftheusersmells gas. Theseinstructionsmustbeposted ina

prominentlocationnearthedryer.

FORYOUR SAFETY

Donot storeor usegasoline or

otherflammablevaporsand

liquidsinthevicinityofthisor

anyotherappliance.

POURVOTRESÉCURITÉ

Nepas entreposer niutiliserd’essence

nid’autresvapeursouliquides

inflammablesàproximitédecet

appareilou detoutautre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make

changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or

discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.

Important

For your convenience, log the following information:

DATE OFPURCHASE________________________________ MODELNO. __________________________________________

RESELLER’SNAME ________________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADCfactory. When ordering replacement parts from the factory,

you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508)

678-9000. Pleasespecify the dryermodel numberand serial numberin additionto the descriptionandpart number,sothat

your order is processed accurately and promptly.

ML-122

IMPORTANT

YOUMUSTDISCONNECTANDLOCKOUTTHEELECTRICSUPPLYANDTHEGAS

SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE

REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,

ADJUSTING, INSTALLATION, OR TESTING OFANY EQUIPMENT PER OSHA

(OccupationalSafetyand HealthAdministration)STANDARDS.

WARNING

CHILDRENSHOULD NOTBEALLOWEDTOPLAYONORNEARTHEDRYER(S).

CHILDRENSHOULDBESUPERVISEDIFNEARDRYERSINOPERATION.

CAUTION

DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPERATION.

FORYOURSAFETY

DONOTDRYMOPHEADSINTHEDRYER.

DONOTUSEDRYERINTHEPRESENCEOFDRYCLEANINGFUMES.

WARNING

UNDERNOCIRCUMSTANCESshould the dryerdoorswitch,thelintdrawerswitch,

or the heat safety circuit ever be disabled.

“Caution: Label all wires prior to

disconnection when servicing controls. Wiring

errors can cause improper operation.”

«Attention: Au moment de l’entretien des

commandes,étiqueteztous les filsavantde

les débrancher. Des erreurs de câblage

peuvent entraîner un fonctionnement

inadéquatetdangereux.»

WARNING

The dryer must never be operated with any of the back guards, outer tops, or service

panelsremoved. PERSONALINJURYORFIRECOULDRESULT.

IMPORTANT

PLEASEOBSERVEALLSAFETYPRECAUTIONSdisplayedontheequipmentand/or

specified in the installation manual included with the dryer.

WARNING

DRYERMUSTNEVERBEOPERATEDWITHOUTTHELINTFILTER/SCREENIN

PLACE,EVENIFANEXTERNALLINTCOLLECTIONSYSTEMISUSED.

Dryers mustnotbeinstalledorstoredin an area where it willbeexposed to waterorweather.

The wiring diagram for the dryer is located in the front electrical control box area.

IMPORTANT

Dryer must be installed in a location/environment, which the ambient temperature

remains between 40° F (4.44° C) and 130° F (54.44° C).

SECTIONI

SAFETYPRECAUTIONS ........................................................................................................2

SECTIONII

SPECIFICATIONS/COMPONENTIDENTIFICATION .......................................................4

A. Specifications.......................................................................................................................................... 4

B. ComponentIdentification........................................................................................................................ 6

SECTIONIII

INSTALLATIONPROCEDURES ...........................................................................................8

A. Location Requirements........................................................................................................................... 8

B. Unpacking/Setting Up............................................................................................................................. 9

C. Dryer Enclosure Requirements ............................................................................................................ 11

D. FreshAir Supply Requirements ............................................................................................................ 11

E. Exhaust Requirements.......................................................................................................................... 12

F. Electrical Information ........................................................................................................................... 17

G. Gas Information .................................................................................................................................... 19

H. Steam Information ................................................................................................................................ 23

I. Water Information ................................................................................................................................ 26

J. Preparation for Operation/Start-Up...................................................................................................... 29

K. Preoperational Tests ............................................................................................................................. 30

L. Preoperational Instructions ................................................................................................................... 31

M. Compressed Air Requirements ............................................................................................................. 33

N. Shutdown Instructions .......................................................................................................................... 34

SECTIONIV

SERVICE/PARTSINFORMATION ......................................................................................35

A. Service .................................................................................................................................................. 35

B. Parts...................................................................................................................................................... 35

SECTIONV

WARRANTYINFORMATION ..............................................................................................36

A. Returning Warranty Cards ................................................................................................................... 36

B. Warranty ............................................................................................................................................... 36

C. Returning Warranty Parts..................................................................................................................... 36

SECTIONVI

ROUTINEMAINTENANCE .................................................................................................38

A. Cleaning ................................................................................................................................................ 38

B. Adjustments .......................................................................................................................................... 39

C. Lubrication ............................................................................................................................................ 39

SECTIONVII

MANUALRESETHI-LIMITINSTRUCTIONS ...................................................................40

A. Phase 7 ................................................................................................................................................. 40

B. DualTimer ............................................................................................................................................ 40

SECTIONVIII

DATALABELINFORMATION ............................................................................................41

SECTIONIX

PROCEDUREFORFUNCTIONALCHECKOFREPLACEMENTCOMPONENTS .....42

Table of Contents

2American Dryer Corp. 113363-6

SECTIONI

SAFETYPRECAUTIONS

WARNING: Foryour safety, the information in this manual mustbefollowedto minimizetherisk of

fireor explosionor toprevent propertydamage, personalinjury, orloss of life.

WARNING: The dryer must never beoperated with any of the back guards, outer tops, or

service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.

1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the

user smells gas. The instructions should be posted in a prominent location.

3. WHAT TO DO IF YOU SMELL GAS:

a. DO NOT try to light any appliance.

b. DO NOT touch any electrical switch.

c. DO NOT use any phone in your building.

d. Clear the room, building, or area of ALL occupants.

e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

f. If you cannot reach your gas supplier, call the fire department.

4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.

5. Dryer(s) must be exhausted to the outdoors.

6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or

cleaning method, should not be dried in it.

WARNING: Dry only water washed fabrics. DO NOT dry articles spotted or washed in dry

cleaningsolvents, acombustible detergent,or “allpurpose” cleaner.

EXPLOSIONCOULDRESULT.

WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil,paint,

or wax. EXPLOSION COULDRESULT.

WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a

firehazard.

WARNING: DONOT use heat for drying articles that contain plastic, foam, sponge rubber, or

similarly textured rubberlike materials. Drying in a heated basket (tumbler) may damage

plastics or rubber and may be a fire hazard.

113363-6 www.amdry.com 3

7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork,

and area around the back of the dryer. The frequency of inspection and cleaning can best be determined

from experience at each location.

WARNING: Thecollection of lintin theburner areaand exhaustductwork cancreate a potentialfire

hazard.

8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the

National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the Canadian Electrical

Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

NOTE: Failure to electrically ground the dryer properly willVOIDTHEWARRANTY.

9. UNDER NO CIRCUMSTANCES should the dryer door switch, the lint drawer switch, or the heat

safety circuit ever be disabled.

WARNING: PERSONALINJURYOR FIRE COULD RESULTSHOULDTHE DRYER

DOOR SWITCH,THELINT DRAWER SWITCH, ORTHEHEATSAFETY

CIRCUIT EVER BE DISABLED.

10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.

11. Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING: Articlesleft in thedryer afterthe dryingand coolingcycles have been completed can

createa firehazard.

12. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE DRYER.

13. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less

than sixty-six percent (66%), 79 pounds (35.83 kg) of its rated capacity.

WARNING: YOUMUSTDISCONNECTANDLOCKOUTTHEELECTRICSUPPLYAND

THEGAS SUPPLYOR THESTEAM SUPPLYBEFOREANYCOVERSOR

GUARDSAREREMOVEDFROMTHEMACHINETOALLOWACCESS

FOR CLEANING,ADJUSTING,INSTALLATION,ORTESTINGOFANY

EQUIPMENT PER OSHA (OccupationalSafetyandHealthAdministration)

STANDARDS.

IMPORTANT: Dryer must be installedinalocation/environment, which theambient

temperatureremainsbetween40° F (4.44° C)and130°F (54.44° C).

4American Dryer Corp. 113363-6

SECTIONII

SPECIFICATIONS/COMPONENTIDENTIFICATION

A. SPECIFICATIONS

Shaded areas are stated in metric equivalents 9/27/04

*Heat reclaimer available on gas models and steam models. Contact factory for changes to specifications and

drawings.

NOTE: ADCreserves the right to make changes in specifications at any time without notice or

obligation.

MAXIMUM CAPACITY (DRY WEIGHT) 120 lbs 54.43 kg

TUMBLER DIAMETER 44-1/8” 112.08 cm

TUMBLER DEPTH 40-9/16” 103.03 cm

TUMBLER VOLUME 35.90 cu ft 1.017 cu m

TUMBLER/DRIVE MOTOR 1 hp 0.75 kW

BLOWER/FAN MOTOR 3 hp 2.24 kW

DOOR OPENING (DIAMETER) 31-3/8” 79.71 cm

DOOR SILL HEIGHT 26-5/8” 67.63 cm

WATER CONNECTION 3/4”-11.5 NH

DRYERS PER 20’/40’ CONTAINER 3 / 7

DRYERS PER 48’/53’ TRUCK 9 / 10

VOLTAGE AVAILABLE 208-480v 3ø 3,4w 50/60 Hz

APPROX. NET WEIGHT 1,370 lbs 621.42 kg

APPROX. SHIPPING WEIGHT 1,430 lbs 648.64 kg

AIRFLOW 2,800 cfm 79.29 cmm

HEAT INPUT 415,000 Btu/hr 104,578 kcal/hr

EXHAUST CONNECTION (DIAMETER) 16” 40.64 cm

COMPRESSED AIR CONNECTION 1/4” Quick Connection

COMPRESSED AIR VOLUME 2.50 cfh 0.07 cmh

INLET PIPE CONNECTION 1-1/4” F.N.P.T.

VOLTAGE AVAILABLE 208-380v 3ø 3,4w 50/60 Hz

APPROX. NET WEIGHT 1,370 lbs 621.42 kg

APPROX. SHIPPING WEIGHT 1,430 lbs 648.64 kg

AIRFLOW 2,800 cfm 79.29 cmm

EXHAUST CONNECTION (DIAMETER) 16” 40.64 cm

COMPRESSED AIR CONNECTION 1/4” Quick Connection

COMPRESSED AIR VOLUME 2.50 cfh 0.07 cmh

OVEN SIZE

kW Btu/hr kcal/hr

72 245,729 61,923

VOLTAGE AVAILABLE 208-480v 3ø 3,4w 50/60 Hz

APPROX. NET WEIGHT 1,450 lbs 657.71 kg

APPROX. SHIPPING WEIGHT 1,500 lbs 680.39 kg

AIRFLOW 2,800 cfm 79.29 cmm

STEAM CONSUMPTION 450 lbs/hr 204.12 kg/hr

OPERATING STEAM PRESSURE 125 psi max 8.62 bar

EXHAUST CONNECTION (DIAMETER) 16” 40.64 cm

COMPRESSED AIR CONNECTION 1/4” Quick Connection

COMPRESSED AIR VOLUME 3.25 cfh 0.09 cmh

BOILER HP (NORMAL LOAD) 13 Bhp

SUPPLY CONNECTION 1-1/4” M.N.P.T.

RETURN CONNECTION 1-1/4” M.N.P.T.

Steam* Electric Gas*

113363-6 www.amdry.com 5

Specifications

NOTE: ADCreserves the right to make changes in specifications at any time without notice or

obligation.

6American Dryer Corp. 113363-6

B. COMPONENT IDENTIFICATION

1. Dryer Front View

Illus. No. Description

1Microprocessor Control/Keyboard (touch pad) Panel Assembly (controls)

2Control (top access) Door Assembly

3Main Door Assembly

4Lint Panel Assembly

5Lint Door

6Wire Diagram (located behind control door)

7Top Console (module) Assembly

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