Amada IS-200A Manual de usuario

AA09OM1185335-03

OPERATION MANUAL

DC INVERTER WELDING POWER SUPPLY

IS-200A

Contents

Thank you for purchasing our DC Inverter Welding Power Supply IS-200A.

This operation manual describes its method of operation and precautions for use.

Read this operation manual carefully prior to use. Store appropriately for ready reference.

Contents

1. Special Notes

(1) Safety Precautions·································································1-1

(2) Precautions for Handling ·························································1-4

(3) On Disposal ·········································································1-5

(4) Warning Label for Safety ·························································1-5

2. Features ··················································································2-1

3. Name and Functions of Each Section

(1) Front Panel ··········································································3-1

(2) Rear Panel···········································································3-3

(3) MA-627A (Sold Separately) ·····················································3-4

4. How to Operate Screens

(1) MENU Screen·······································································4-1

(2) POWER SUPPLY STATE Screen··············································4-1

(3) SCHEDULE Screen ·······························································4-3

(4) MONITOR Screen ·································································4-10

(5) MONITOR SET Screen···························································4-12

(6) COPY SETUP DATA Screen ····················································4-13

(7) MODE SELECT Screen ··························································4-15

(8) MONITOR MODE Screen ·······················································4-24

(9) STEPPER COUNT Screen ······················································4-26

(10) I/O CHECK Screen ······························································4-27

(11) RESET TO DEFAULT Screen ·················································4-28

(12) PROGRAM PROTECT MODE Screen ·····································4-28

(13) OVER WRITE / DOWN LOAD Screen······································4-29

5. Connection Procedures

(1) Basic Configurations ······························································5-1

(2) Connecting···········································································5-2

6. Interface

(1) Connection Diagram for External Input/Output Signals ··················6-1

(2) Description of External I/O Signals ············································6-3

(3) Connection of Input Signals ·····················································6-6

7. Basic Operation········································································7-1

8. Timing Chart

(1) Basic Sequence ····································································8-1

(2) Detailed Description of Welding Current and Sequence

in the Event of an Error ···························································8-2

IS-200A

Contents

9. Specifications

(1) Specifications ·······································································9-1

(2) Options (Sold Separately) ·······················································9-3

(3) Duty Cycle Graph ··································································9-4

(4) Board List for Maintenance ······················································9-4

(5) Major Components List ···························································9-5

(6) Schematic············································································9-5

(7) Schedule Data Table ······························································9-6

10. External Communication Function

(1) Introduction ··········································································10-1

(2) Data Transmission ·································································10-1

(3) Configuration ········································································10-2

(4) Protocol···············································································10-3

(5) Data Code Table····································································10-6

11. Outline Drawing ······································································11-1

12. Troubleshooting

(1) Fault Code List······································································12-1

(2) When a Welding Does not Start Even if the Start Signal is Input ······12-4

IS-200A

1. Special Notes

1-1

Denotes operations and practices that

may result in personal injury or

damage to the equipment if not

correctl

followed.

1. Special Notes

(1) Safety Precautions

Before using, read "Safety Precautions" carefully to understand the correct method of

use.

These precautions are shown for safe use of our products and for prevention of

damage or injury to operators or others. Be sure to read each of them, since all of

them are important for safety.

The meaning of the words and symbols is as follows.

Do not touch the inside of the Power Supply except as instructed.

The interior of this Power Supply carries high voltage. It is very dangerous to

touch any parts except as instructed. Do not touch.

When inspecting the interior of the Power Supply, be sure to turn off the power

source of the Power Supply and wait at least 5 minutes.

Never disassemble, attempt to repair, or modify the Power Supply.

These actions can cause electric shock and fire. Perform only the

maintenance described in the operation manual.

Never burn, destroy, cut, crush or chemically decompose the Power

Supply.

This product incorporates parts containing gallium arsenide (GaAs).

DANGER

Denotes operations and practices

that may imminently result in serious

injury or loss of life if not correctly

followed.

Denotes operations and practices

that may result in serious injury or

loss of life if not correctly followed.

These symbols denote

"prohibition". They are

warnings about actions

out of the scope of the

warranty of the product.

These symbols denote

actions which operators

must take.

Each symbol with a

triangle denotes that

the content gives

DANGER, WARNING

or CAUTION to the

operator.

DANGER

WARNING

CAUTION

IS-200A

1. Special Notes

1-2

Do not insert your fingers or hands between the electrodes.

When welding, keep your fingers and hands away from the electrodes.

Do not touch any welded part or electrode during welding or just after

completion of welding.

The welded parts of a workpiece, electrodes, and the arm are very hot.

Do not touch them; burns may result.

Ground the equipment.

If the Power Supply is not grounded, you may receive an electric shock in

the event of malfunction or current leak.

Connect the specified cables securely.

Cables of insufficient current capacities and loose connections can cause

fire and electric shock.

Do not damage the power cable and connecting cables.

Do not tread on, twist, or apply force to any cable. Doing so may cause the

power cable and connecting cables to become broken, leading to electric

shock and fire.

Do not use any damaged power cable, connecting cable, or plug.

Failure to observe this precaution can lead to electric shock, short circuit, or

fire.

If any part must be replaced or requires repair, consult us or your distributor.

Stop the operation if any trouble occurs.

Continuous operation after occurrence of a trouble such as burning smell,

abnormal sound, abnormal heat, smoke, etc. can cause electric shock and

fire.

If such a trouble occurs, immediately consult us or your distributor.

Persons with pacemakers must stay clear of the welding machine.

A person who uses a pacemaker must not approach the welding machine or

walk around the welding site while the welding machine is in operation,

without being permitted by his/her doctor. The welding machine generates a

magnetic field and has effects on the operation of the pacemaker while it is

turned on.

Protective gear must be worn.

Put on protective gear such as protective gloves, long-sleeve jacket, leather

apron, etc. Surface flash and expulsion can burn the skin if they touch the

skin.

Wear protective glasses.

If you look at the flash directly during welding, your eyes may be damaged.

If any surface flash and expulsion get in your eye, you may lose your

eyesight.

WARNING

IS-200A

1. Special Notes

1-3

Apply the specified supply voltage.

Application of a voltage outside the specified range may result in fire or

electric shock.

Do not allow water to come in contact with the equipment.

Water on the electric parts can cause electric shock and short circuit.

Use proper tools (wire strippers, pressure wire connectors, etc.) for

terminal treatment of the connecting cables.

Do not cut the wire conductor; fire or electric shock may result.

Install the equipment on a firm and level surface.

Injury may result if the equipment falls or is dropped.

Do not sit on or place objects on the Power Supply.

Failure to observe this precaution may lead to malfunction.

Keep combustible matter away from the Power Supply.

Surface flash and expulsion may ignite combustible matter. If it is

impossible to remove all combustible matter, cover it with non-combustible

material.

Do not cover the Power Supply with a blanket, cloth, etc.

Do not cover the Power Supply with a blanket, cloth, etc. while it is in use.

The cover may be overheated and burned.

Do not use this Power Supply for purposes other than welding.

Use of this Power Supply in a manner other than specified can cause

electric shock and fire.

Use ear protectors.

Loud noises can damage hearing.

Keep a fire extinguisher nearby.

Keep a fire extinguisher in the welding shop in case of fire.

Maintain and inspect the Power Supply periodically.

Maintain and inspect the Power Supply periodically, and repair any damage

nearby before starting operation.

CAUTION

IS-200A

1. Special Notes

1-4

(2) Precautions for Handling

Any work on this Power Supply must be performed only by the personnel with

sufficient knowledge and experience regarding an inverter welding power

supply.

Install this Power Supply on a firm and level surface. Operation on an incline

may result in malfunction.

For ventilation, provide 10-cm clearances at the intake and exhaust.

When transporting or moving the Power Supply, do not lay it down and be sure

to hold the underside when transporting. Holding a projection such as the

terminal cover may cause damage. Also, handle the Power Supply with care

so as not to make an impact such as drop on it.

Do not install the Power Supply in the following locations:

Damp areas (where the humidity is higher than 90%),

areas where temperatures are above 40°C or below 5°C

areas near a high noise source,

areas where chemicals are handled,

areas where water may condense,

dusty areas,

areas exposed to large amounts of vibration or shock, and

areas at an altitude above 1000 meters.

Clean the exterior of the Power Supply using a soft, dry cloth or one slightly

dampened with water. If the Power Supply is very dirty, use diluted neutral

detergent or alcohol. Do not use paint thinner, benzine, etc., as they may

discolor or deform the Power Supply.

Do not insert a screw, coin, etc. into the Power Supply, as they may cause

malfunction.

Operate the Power Supply in accordance with the method described in this

operation manual.

Press switches/buttons carefully by hand. Handling them roughly (using a

screwdriver or the tip of pen) may result in a malfunction or failure.

Press switches/buttons one at a time. Pressing more than one switch/button at

a time may result in a malfunction or failure.

The Power Supply is not equipped with auxiliary power such as an outlet for

lighting.

The program box, cable to supply power, the welding head, the welding

transformer, and cables for connecting among the welding head, the welding

transformer and the Power Supply are separately needed to use the Power

Supply.

The I/O signal line to start the Power Supply is not attached. Prepare the

crimp-on terminal and line for wiring to the terminal block.

IS-200A

1. Special Notes

1-5

(3) On Disposal

This product incorporates parts containing gallium arsenide (GaAs). At the time of

disposal, separate it from general industrial waste or domestic waste and carry

out the disposal in accordance with applicable laws and regulations.

(4) Warning Label for Safety

On the main body is warning label for safety. Its location and meaning are as

noted below.

Location: Output terminal cover.

Meaning: Shock hazard.

IS-200A

2. Features

2-1

2. Features

The FINE SPOT-INVERTER IS-200A is a DC inverter-type, power supply specially

designed for spot welding and fusing.

The power supply is compact and convenient to transport or reposition. A monitor

function is provided to enable judgment of defective or non-defective welding.

Welding-current monitoring function for judgment of weld quality

Six control systems (Primary constant-current effective value control,

Secondary constant-current effective value control, Secondary constant-power

effective value control, Primary constant-current peak value control,

Secondary constant-voltage effective value control, and Constant-phase

control) for stable weld quality

Comes equipped with a current-shutoff function, which shuts off current in

response to external input (e.g., displacement of the electrode), ensuring stable

fusing.

Use of an inverter allows for high power factor and stable power conditions

Easy setting of a variety of items through the menu selection system

Four protective functions for maximum ease of operation

・Overcurrent-detection function

・No-current / no-voltage detection function

・Thermostat-fault detection function

・Self diagnostics

IS-200A

3. Name and Functions of Each Section

3-1

3. Name and Functions of Each Section

(1) Front Panel

1) [WELD POWER] lamp (Green LED)

This lamp lights when the power is supplied to the Power Supply.

2) [READY] lamp (Green LED)

This lamp lights when the system is ready to start welding.

To turn on this lamp, writing data into the flash memory is complete and:

・[WELD ON/OFF] key

・WELD ON/OFF setting for program unit MA-627A and

・External WELD ON/OFF signal

must all be on.

POWER

OFF

RESET

TROUBLE

WELD

POWER

WELD

ON/OFF

READY

START

WELD

TROUBLE

INDICATOR

PROGRAM

MONITOR

I/O

RS-232C/485

10)

ＯＮ／ＯＦＦ

ＷＥＬＤ

ＳＴＡＲＴ

ＰＯＷＥＲ

ＲＥＡＤＹ

ＷＥＬＤ

ＴＲＯＵＢＬＥ

ＲＥＳＥＴ

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