Alto-Shaam 500-TH-II/D Manual del propietario

#825/33/37 • 1/06

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA

PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY

WEBSITE: www.alto-shaam.com

PRINTED IN U.S.A.

Cooking & Holding Oven

Electric Manual Control

Models:

500-TH-II

500-TH-II/D

750-TH-II

750-TH-II/D

1000-TH-II-SPLIT

1000-TH-II/D-SPLIT

1000-TH-II

• INSTALLATION

• OPERATION

• MAINTENANCE

750-TH-II/D

500-TH-II

1000-TH-II

TWO OVENS STACKED

ON CASTERS

#825/33/37 INSTALLATION/OPERATION/SERVICE MANUAL PG. 1

SAFETY PROCEDURES

AND PRECAUTIONS

Knowledge of proper procedures is essential to the

safe operation of electrically energized equipment.

In accordance with generally accepted product

safety labeling guidelines for potential hazards,

the following signal words and symbols may be

used throughout this manual.

Used to indicate the

presence of a hazard that

will cause severe personal

injury, death, or substantial

property damage if the

warning included with this

symbol is ignored.

Used to indicate the

presence of a hazard that

can cause personal injury,

possible death, or major

property damage if the

warning included with this

symbol is ignored.

Used to indicate the

presence of a hazard that

can or will cause minor or

moderate personal injury

or property damage if the

warning included with this

symbol is ignored.

Used to indicate the

presence of a hazard that

can or will cause minor

personal injury, property

damage, or a potential

unsafe practice if the

warning included with this

symbol is ignored.

Used to notify personnel of

installation, operation, or

maintenance information that is

important but not hazard related.

1. This appliance is intended to cook, hold or

process foods for the purpose of human

consumption. No other use for this appliance

is authorized or recommended.

2. This appliance is intended for use in

commercial establishments where all

operators are familiar with the purpose,

limitations, and associated hazards of this

appliance. Operating instructions and

warnings must be read and understood by

all operators and users.

3. Any troubleshooting guides, component

views, and parts lists included in this manual

are for general reference only and are intended

for use by qualified technical personnel.

4. This manual should be considered a

permanent part of this appliance. This

manual and all supplied instructions,

diagrams, schematics, parts lists, notices, and

labels must remain with the appliance if the

item is sold or moved to another location.

NOTE:

PG. 2 #825/33/37 INSTALLATION/OPERATION/SERVICE MANUAL

DELIVERY

This Alto-Shaam appliance has been

thoroughly tested and inspected to insure only the

highest quality unit is provided. Upon receipt,

check for any possible shipping damage and report

it at once to the delivering carrier. See

Transportation Damage and Claims section

located in this manual.

This appliance, complete with unattached

items and accessories, may have been delivered in

one or more packages. Check to ensure that all

standard items and options have been received

with each model as ordered.

Save all the information and instructions

packed with the appliance. Complete and return

the warranty card to the factory as soon as

possible to assure prompt service in the event of a

warranty parts and labor claim.

This manual must be read and understood by

all people using or installing the equipment

model. Contact the Alto-Shaam service

department if you have any questions concerning

installation, operation, or maintenance.

NOTE: All claims for warranty must include the

full model number and serial number of

the unit.

UNPACKING

1. Carefully remove the

appliance from the

carton or crate.

NOTE: Do not discard the

carton and other

packaging material

until you have

inspected the unit

for hidden damage

and tested it for

proper operation.

2. Read all instructions in this manual carefully

before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the

appliance and is to be provided to the owner or

manager of the business or to the person

responsible for training operators. Additional

manuals are available from the Alto-Shaam

service department.

3. Remove all protective plastic film, packaging

materials, and accessories from the appliance

before connecting electrical power. Store any

accessories in a convenient place for future use.

ALTO-SHAAM COOK & HOLD OVENS

OPTIONS AND ACCESSORIES ITEM

Bumper Corner Guards (SET OF FOUR)..........5221

Carving Holders

—Prime Rib Holder................................HL-2635

—Ship Round Holder ...................................4459

Casters, 5" (127mm) ......................................4007

Door Lock with Key .............................LK-22567

Drip Pan, Extra Deep

—1000-TH-II only .........................................1115

Full Perimeter Bumper

—1000-TH-II/Split, 1000-TH-II.......................4994

ITEM

Legs, 6" (152mm) ..............................................5205

Security Panel & Key Lock

—500-TH-II .......................................................4366

—750-TH-II (with slab door)...........................4367

—750-TH-II/D (with window door)............ 14374

—1000-TH-II .....................................................4368

Shelf, Stainless Steel Rib Rack

—750-TH-II.................................................SH-2743

—1000-TH-II/SPLIT ..................................SH-2773

Stacking Hardware.....................................5001359

#825/33/37 INSTALLATION/OPERATION/SERVICE MANUAL PG. 3

SITE INSTALLATION

The Alto-Shaam cook

and hold oven must

be installed in a

location that will

permit the oven to

function for its

intended purpose and

to allow adequate

clearance for

ventilation, proper

cleaning, and

maintenance access.

1. The oven must be installed on a stable and

level surface.

2. DO NOT install this oven in any area where it

may be affected by any adverse conditions such as

steam, grease, dripping water, high temperatures,

etc.

3. DO NOT store or use any flammable liquids or

allow flammable vapors in the vicinity of this

oven or any other appliance.

4. This appliance must be kept free and clear of

any combustible materials.

5. This appliance must be kept free and clear of

any obstructions blocking access for

maintenance or service.

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

METAL PARTS OF THIS EQUIPMENT

BECOME EXTREMELY HOT WHEN IN

OPERATION. TO AVOID BURNS,

ALWAYS USE HAND PROTECTION

WHEN OPERATING THIS APPLIANCE.

DO NOT store or use any flammable

liquids or allow flammable vapors

in the vicinity of any appliance.

IMPROPER INSTALLATION, ALTERATION,

ADJUSTMENT, SERVICE OR MAINTENANCE

COULD RESULT IN SEVERE INJURY, DEATH

OR CAUSE PROPERTY DAMAGE.

INSTALLATION

MINIMUM CLEARANCE REQUIREMENTS

COMBUSTIBLE NON-COMBUSTIBLE

SURFACES SURFACES

BACK 3" (76mm) 3" (76mm)

LEFT SIDE 1" (25mm) 1" (25mm)

RIGHT SIDE 1" (25mm) 1" (25mm)

TOP 2" (51mm) 2" (51mm)

Emissions testing conducted by Underwriters

Laboratories, Inc.®was found to be in

compliance with the applicable requirements of

NFPA96: 2004 Edition, Par. 4.1.1.2. U.L

emissions sampling of grease laden vapor

resulted in a total of 0.55 milligrams per cubic

meter with no visible smoke and is considered

representative of all oven models in the line.

Based on these results, hood installation and/or

outside venting should not be a requirement in

most areas. Verify local codes for locations

where more restrictive codes are applicable.

PG. 4 #825/33/37 INSTALLATION/OPERATION/SERVICE MANUAL

SITE INSTALLATION

INSTALLATION

23-1/4"—(591mm)

25-7/8"—(657mm)

17-1/2"

(445mm)

27-3/8"—(695mm)

3-1/8"—(79mm)

ADD:

ELECT.

CONN.

ALTO-SHAAM

6" (152mm)

For Casters or Legs

40-3/4"—(1035mm)

ELECTRICAL

CONNECTION

2-5/8"

(67mm)

25-3/8"—(645mm)

28-1/4"—(718mm)

30-7/8"—(784mm)

53-3/4"—(1365mm)

2-5/8"

(67mm)

24-1/4"—(616mm)

ALTO-

SHAAM

ELECTRICAL CONNECTION

6"—(152mm)

FOR CASTERS

ELECTRICAL

CONNECTION

3-1/8"—(79mm)

FROM TOP

27-3/8"—(695mm)

22-1/4"

(565mm)

28-1/4" (718mm)

31-3/8"—(797mm)

3-1/8"

(79mm)

50-1/2"—(1283mm)

ELECTRICAL

CONNECTION

3-1/8" (79mm)

FROM TOP

34-3/8"—(873mm)

6" (152mm)

FOR

CASTERS

2-5/8"

22-1/4"

(565mm)

31-1/4"—(794mm)

69"—(1753mm)

34-3/8"—(873mm)

75"—(1905mm)

ELECTRICAL

CONNECTION

(67mm)

500-TH-II

40 lb max.

Capacity

750-TH-II

100 lb max.

Capacity

1000-TH-II/SPLIT

120 lb max.

Capacity

1000-TH-II

120 lb max.

Capacity per Compartment

WEIGHT

500-TH-II 500-TH-II/D 750-TH-II 750-TH-II/D 1000-TH-II-SPLIT 1000-TH-II/D-SPLIT

NET 139 lb (63 kg) 141 lb (65 kg) 195 lb (89 kg) 205 lb (93 kg) 225 lb (102 kg) 232 lb (105 kg)

SHIP 150 lb (68 kg) 155 lb (70 kg) 225 lb (102 kg) 235 lb (107 kg) 230 lb (104 kg) 235 lb (107 kg)

#825/33/37 INSTALLATION/OPERATION/SERVICE MANUAL PG. 5

SITE INSTALLATION

INSTALLATION

A number of adjustments are associated with

initial installation and start-up. It is important

that these adjustments be conducted by a qualified

service technician. Installation and start-up

adjustments are the responsibility of the dealer or

user. These adjustments include but are not

limited to thermostat calibration, door adjustment,

leveling, electrical hook-up and installation of

optional casters or legs.

LEVELING

Level the oven

from side-to-side and back-to-

back with the use of a spirit level. For ovens

installed with casters, it is important that the

installation surface be level due to the probability

of frequent oven repositioning.

We recommend checking the level of the oven

periodically to make certain the floor has not

shifted nor the oven moved.

NOTE: Failure to properly level this oven can

cause improper function and will result in

the uneven baking with products

consisting of semi-liquid batter.

RESTRAINT REQUIREMENTS

—MOBILE EQUIPMENT

Any appliance that is not furnished with a power

supply cord but that includes a set of casters must

be installed with a tether. Adequate means must

be provided to limit the movement of this

appliance without depending on or transmitting

stress to the electrical conduit. The following

requirements apply:

1. Casters must be a maximum height of 6" (152mm).

2. Two of the casters must of be the locking type.

3. Such mobile appliances or appliances on mobile

stands must be installed with the use of a flexible

connector secured to the building structure.

A mounting connector for a restraining device is

located on the lower back flange of the appliance

chassis or on an oven stand, approximately 18"

(457mm) from the floor. A flexible connector is not

supplied by nor is it available from the factory.

RISK OF ELECTRIC SHOCK.

Appliance must be secured

to building structure.

WHEN MOUNTING DRIP TRAY,

SEAL DRIP TRAY HOLDER TO

UNIT WITH AN R.T.V. SEALANT

DRIP TRAY

DRIP TRAY HOLDER

EXTRA LARGE DRIP PAN [Optional]

DRIP TRAY MOUNTING INSTRUCTIONS

MODELS:

W164 N9221 Water Street •P. O. Box 450

Menomonee Falls, Wisconsin 53052-0450

#243B •3/88

LOW TEMPERATURE

COOKING & HOLDING OVENS

500-TH 750-TH/II 767-SK 1000-TH-I

1000-TH-II

1000-TH •1000-TH-III = A/S PN: 1115

Bottom of Extra Large Drip Pan is positioned on the bottom

(lowest) side-rack position, just above the Standard Drip Pan.

❋

See individual model service manual, views

and parts lists, for Alto-Shaam part numbers.

[Bottom of oven interior •Below side-racks]

STANDARD DRIP PAN

❋

3: 32 x 1/2" SCREWS

[A/S PN: SC-2425]

PG. 6 #825/33/37 INSTALLATION/OPERATION/SERVICE MANUAL

INSTALLATION

SITE INSTALLATION

INSTALLATION

FAILURE TO PROPERLY INSTALL

THE DRIP TRAY CAN OR WILL

CAUSE MAJOR EQUIPMENT

DAMAGE AND WILL RESULT IN A

LEAKAGE HAZARD THAT CAN

CAUSE PERSONAL INJURY.

#825/33/37 INSTALLATION/OPERATION/SERVICE MANUAL PG. 7

The appliance must be installed by a qualified

service technician. The oven must be properly

grounded in accordance with the National

Electrical Code and applicable local codes.

Plug the unit into a properly grounded receptacle

ONLY, positioning the unit so that the plug is

easily accessible in case of an emergency. Arcing

will occur when connecting or disconnecting the

unit unless all controls are in the “OFF”position.

Proper receptacle or outlet configuration or

permanent wiring for this unit must be installed

by a licensed electrician in accordance with

applicable local electrical codes.

All 208-240V 500-TH-II models will function

properly within a voltage range of 200 and 240.

750-TH-II and 1000-TH-II models at 208-240V

are dual rated units with a conversion switch

mounted under an access cover on the rear of the

oven, near the power cord.

With the voltage conversion switch in the

200-208V (UPPER) position, the oven will

function properly with a source voltage of

between 200 and 208.

With the voltage conversion switch in the

220-240V (LOWER) position, the unit will function

properly with a source voltage of between 220 and

240.

NOTE: ALL 208-240V units are shipped from the

factory with the voltage conversion switch

in the 220-240 position.

All 125V rated units will function properly with a

source voltage of between 100 and 125, 60 Hz.

The 125V rated units are provided with a cord and

plug [NEMA #5-20P]. Have a licensed electrician

install the proper outlet configuration as required

for the unit in accordance with applicable, local

electrical codes. This will assure a safe and

trouble-free installation.

ELECTRICAL CONNECTION

INSTALLATION

ELECTRICAL

VOLTAGE PHASE CYCLE/HZ AMPS kW VOLTAGE PHASE CYCLE/HZ AMPS kW

at 120 1 60 16.0 1.95 at 125 1 60 16.8 2.1

at 208 60 12.5 2.2 at 208 60 14.4 3.0

at 240 60 12.5 3.0 at 240 60 14.4 2.6

at 230 50 12.0 2.75 at 230 50 10.4 2.4

To avoid electrical shock, this

appliance MUST be adequately

grounded in accordance with local

electrical codes or, in the absence of

local codes, with the current edition

of the National Electrical Code

ANSI/NFPA No. 70. In Canada, all

electrical connections are to be made

in accordance with CSA C22.1,

Canadian Electrical Code Part 1 or

local codes.

Ensure that the voltage conversion switch position

and the available power source match.

500-TH-II

750-TH-II

1000-TH-II

ELECTRICAL CONNECTIONS MUST

BE MADE BY A QUALIFIED SERVICE

TECHNICIAN IN ACCORDANCE WITH

APPLICABLE ELECTRICAL CODES.

PG. 8 #825/33/37 INSTALLATION/OPERATION/SERVICE MANUAL

OPERATING INSTRUCTIONS

USER SAFETY INFORMATION

The Alto-Shaam cook and hold oven is intended

for use in commercial establishments by qualified

operating personnel where all operators are

familiar with the purpose, limitations, and

associated hazards of this appliance. Operating

instructions and warnings must be read and

understood by all operators and users.

START-UP OPERATION

BEFORE INITIAL USE:

Interior oven surfaces must be heated to remove

surface oils and the accompanying odor produced

during the first use of the oven.

1. Wipe all wire shelves, side racks and the full

oven interior with a clean, damp cloth. Install

the oven side racks, oven shelves, and external

drip tray. Shelves are installed with the curved

edge toward the back of the oven. Insert the

drip pan on the interior bottom surface of the

oven.

2. Close the oven doors, press the power switch to

the on position, and set the thermostat to 300°F

(149°C).

3. Allow the oven to cycle for approximately 2

hours or until no odor is detected.

PREHEATING:

Always preheat the oven for a minimum of 20

minutes before cooking product. Follow the

operating instructions indicated on the next page

of this manual.

Metal parts of this equipment become

extremely hot when in operation. To

avoid burns, always use hand protection

when operating this oven.

AT NO TIME SHOULD THE INTERIOR

OR EXTERIOR BE STEAM CLEANED,

HOSED DOWN, OR FLOODED WITH

WATER OR LIQUID SOLUTION OF

ANY KIND.

DO NOT USE WATER JET TO CLEAN.

SEVERE DAMAGE OR ELECTRICAL

HAZARD COULD RESULT.

WARRANTY BECOMES VOID IF

APPLIANCE IS FLOODED.

#825/33/37 INSTALLATION/OPERATION/SERVICE MANUAL PG. 9

MANUAL CONTROL OPERATION:

1. Turn oven POWER SWITCH ‘ON’.

—POWER ‘ON’INDICATOR LIGHT will

illuminate and will remain lit as long as the

Power Switch is in the ‘ON’position.

2. Set the HOLD THERMOSTAT to the required

holding temperature.

—HOLDING INDICATOR LIGHT will illuminate

as the Hold Thermostat calls for heat. This

process will continue as long as the Power Switch

and Hold Thermostat are ‘ON’.

3. Set COOK THERMOSTAT to the required cooking

temperature.

4. To preheat the oven, activate the Cook Thermostat

by turning the COOKING TIMER clockwise.

—COOKING INDICATOR LIGHT and HOLDING

INDICATOR LIGHT will illuminate as the unit

calls for heat. This process will continue until

the COOKING TIMER cycles to the ‘OFF’

position.

These instructions are basic operational guidelines

only. For complete instructions, see A Guide to Low

Temperature Cooking and Holding by HALO HEAT

packed with the oven.

OPERATING INSTRUCTIONS

COOKING OVEN CHARACTERISTICS:

The oven is equipped with a special, high-heat-

density, heating cable. Through the Halo Heat

concept, the heating cable is mounted against the

walls of the cooking cavity to provide an evenly

applied, thermostatically controlled, heat source.

The design and operational characteristics of the

oven eliminate the need for a moisture pan or a

heat circulating fan. Through even heat

application, the quality of a food product is

maintained for many hours.

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