Allied Systems Freeman 280 Manual de usuario

Allied Systems Co. reserves the right to make changes to new equipment without incurring the obligation to make such changes to equipment previously manufactured.

89-021, REV. B 03/05/2020

Freeman 280/285/380/385 Hydro Baler ICM Controls

The following pages detail how to use 280/285/380/385 ICM (In Cab Monitor) controls. Read entire manual before

operating baler. Consult operators manual PB00000102 for more information, including SAFETY.

Applicable for balers built in 2016 and before.

GENERAL SAFETY NOTICES

The following pages contain general safety warnings

which supplement warnings and cautions appearing

elsewhere in this manual. All electrical and hydraulic

equipment is dangerous. You must thoroughly review

and understand the Safety Summary before attempting

to operate, troubleshoot or service this baler.

The following symbols/terms are used to emphasize

safety precautions and notices in this manual:

DANGER

The "DANGER" symbol indicates a hazardous situa-

tion which, if not avoided, will result in death or serious

injury. Carefully read the messages that follows to

prevent serious injury or death.

The "WARNING" symbol appears wherever incorrect

operating procedures or practices could cause death

or serious injury. Carefully read the message that fol-

lows to prevent serious injury or death.

CAUTION

The "CAUTION" symbol appears wherever a hazard-

ous situation which, if not avoided, could result in minor

to moderate injury and equipment damage.

This signal word alerts to a situation that is not re-

lated to personal injury but may cause equipment

damage.

NOTE:...

The term "NOTE" highlights operating procedures or

practices that may improve equipment reliability and/or

personnel performance.

NOTE: All possible safety hazards cannot be foreseen

so as to be included in this manual. Therefore, you must

always be alert to potential hazards that could endanger

personnel and/or damage the equipment.

Obey the following cautions and warnings

before using your machine to avoid equipment

damage, personal injury or death.

SAFETY SUMMARY

iii

Allied Systems Co. is concerned with safety. Freeman Equipment is furnished with safety features. Even with these

safety features, personal injury can still occur if the operator is careless when operating or maintaining the machine.

There are “CAUTION,” “DANGER,” and “BE CAREFUL” decals on the machine. Read and pay attention to the

decals. Following is a list of precautions that should be taken to help prevent personal injury:

1. Keep All Shields In Place.

2. Shut Off Tractor Engine Before Adjusting, Lubricating, Cleaning Or Servicing The Baler.

3. Wait For All Movement To Stop Before Servicing Baler.

4. Keep Hands, Feet, And Clothing Away From Power Driven Parts.

5. Keep All Shields Installed And Keep Clear Of The P.T.O. Drive Line.

6. Keep All Others Off Baler.

7. Make Certain Everyone Is Clear Of Baler Before Engaging P.T.O.

8. Do Not Ride On Any Part Of The Baler While In Operation.

9. Keep Hands And Feet Clear Of Pickup.

10. Keep Hands Away From Knotter When Baler P.T.O. Drive Is Engaged.

11. Periodically Check All Nuts And Bolts For Tightness.

12. Always Use Lights For Night Work.

13. As A Safety Precaution It Is Recommended That An “Abc” Fire Extinguisher

Be Carried On The Baler At All Times. It Is Also Recommended To Carry A

Four Gallon Water Container With Pump, Or As Required By Local And State Law.

14. Avoid Loose Clothing Which Can Easily Be Caught In Moving Parts.

15. Remember ‘Safety’ Is Only A Word Until It Is Put Into Practice.

Be aware of the hazards of pressurized hydraulics:

» Wear personal protective equipment, such as gloves and safety

glasses, whenever servicing or checking a hydraulic system.

» Assume that all hydraulic hoses and components are pressurized.

Relieve all hydraulic pressure before disconnecting any hydraulic line.

» Never try to stop or check for a hydraulic leak with any part of your

body; use a piece of cardboard to check for hydraulic leaks.

» Small hydraulic hose leaks are extremely dangerous, and can inject

hydraulic oil under the skin, even through gloves.

» Infection and gangrene are possible when hydraulic oil penetrates the

skin. See a doctor immediately to prevent loss of limb or death.

WARNING: Some illustrations in this parts list show the baler without

shields to allow for a better view of the area being addressed. The baler

should never be operated with any of the safety shields removed.

SAFETY

REVISION HISTORY

Revision Date Description Page

Initial Release 6/2009

Rev. A 5/2010 Updated Sections:

1. Safety Summary

2. Factory Default Machine Sensor Settings Table

3. ICM Precautions

ii-iii

21-22

BALE SCREEN ............................................................................................................1,2,3

DEALER SCREEN ...........................................................................................................17

DISPLAY SCREEN...........................................................................................................16

FIELD SCREEN .................................................................................................................6

FLAKE WINDOW CHART ................................................................................................ 20

FUNCTIONS SCREEN....................................................................................................... 5

ICM DISPLAY ...................................................................................................................22

ICM PRECAUTIONS ........................................................................................................ 21

MAIN SCREEN................................................................................................................. 15

MOUNTING CONSIDERATIONS .....................................................................................23

PREFERENCE 1 SCREEN ................................................................................................7

PREFERENCE 2 SCREEN ................................................................................................9

PREFERENCE 3 SCREEN ..............................................................................................10

PREFERENCE 4 SCREEN ..............................................................................................11

PREFERENCE 5 SCREEN ..............................................................................................12

PRESSURE CALIBRATION SCREEN .............................................................................13

SCREEN MAINTENANCE ...............................................................................................22

TEMPERATURE CALIBRATION SCREEN ......................................................................14

TROUBLESHOOTING (Machine Sensors) .................................................................18-19

ALPHABETICAL INDEX

Make certain everyone is clear of the baler before engag-

ing PTO or operating baler.

The ICM system will turn on with the combination of

tractor key switch and MD3 screen toggle switch (See

Item 27) above. When turned on, the MD3 screen will

quickly display a start-up screen and then continue to

the last menu screen displayed when the unit was shut

down. The main bale screen may always be reached

by pressing the BACK ARROW button ( ).

1. WINDROW Press F1 to start and stop the

windrow. If it reads “Start”, pressing F1 will

lower the pickup for a preset amount of time. If

it reads “End”, pressing F1 will end the windrow

by raising the pickup. The Pickup timer can be

adjusted in the Preference 5 screen (see page

12). Pressing F2 (Pickup) or F3 (Tension) will

not override F1 (Windrow) functions.

2. PICKUP Press F2 to activate control of the

Pickup. Use the UP/DOWN buttons to raise

and lower the pickup (Accessed only in BALE

SCREEN). Press and hold F2 to turn on and

off Work Lights.

3. TENSION Press F3 to activate control of

tension pressure . Use the UP/DOWN buttons

to raise and lower the tension (Accessed only

in BALE SCREEN).

4. DRAWBAR Press to activate control of the

Drawbar. Use the UP/DOWN buttons to move

the Drawbar right UP button and left DOWN

button (Accessed only in BALE SCREEN).

Press and hold F4 to toggle Normal Operation/

Stop (See Item 10).

BALE SCREEN

5 (Back)

6 (Menu)

11 (Down)

11 (Up)

1618

1920

2223

24 17

10 27 (ICM Screen

Toggle Switch)

123

5. BACK ARROW button Press the back arrow

button to access the Functions screen for quick

access to Tension Rails, Oil Cooler Fan and

Knotter Fan adjustments. Press the back arrow

button again to return to the Bale screen.

6. MENU button Press to access Main screen.

The main screen displays: Adjust, Measure,

Preferences and Info.

7. PICKUP Indicator Light Pickup is active and can be

adjusted when Pickup Indicator light is illuminated.

8. TENSION (%) Displays the current Duty Cycle of

the tension Valve.

9. DRAWBAR Indicator Light Drawbar is active and

can be adjusted when Drawbar Indicator light is illumi-

nated.

10. NORMAL OPERATION/STOP Indicator Lights Baler

is in normal operational mode when the blue check

mark is illuminated. A red STOP will illuminate when

the Control Output Disable button (See Figure 1 Page

3) on the baler has been pressed and when the baler is

powered on. Control Output Disable button cuts power

to all ICM outputs. Press and hold F4 button to return

baler to normal operation mode.

Normal

Operation

Cuts power to all

ICM outputs

11. UP/DOWN Button For navigating and adjust-

ing settings.

BALE SCREEN

12. SCREENS MENU Press OK button to ac-

cess the Screens Menu. The Screens Menu can

be used to navigate to Bale screen, Functions

screen, Field screen and Preferences screen

(see below). Use the UP/DOWN arrows for

navigation and press OK to select the screen.

13. RPM Strokes Per Minute

14. BALE COUNT Bale count of the current ﬁeld. The

bale count can be reset in the Field screen (See Page

6).

15. STROKES/BALE Displays the strokes of the last

bale made.

16. SNAIL/RABBIT See FLAKE VARIANCE BAR.

17. WORK LIGHTS The indicator will illuminate when

Work Lights are on.

18. FLAKE VARIANCE BAR The upper part of the indi-

cator will display green and a Rabbit will illuminate when

there are too many ﬂakes per bale and ground speed

should be increased. The lower part of the indicator will

display red and a Snail will illuminate when there are not

enough ﬂakes and ground speed should be decreased

(see Flake Goal Window Chart on page 20).

19. CLOCK The time can be adjusted by navigating to the

Preferences screen. Press the MENU button, F3 for Pref-

erences, F2 for Date/Time and F2 for Time. Use the UP/

DOWN arrows for adjusting and OK button when done.

20. PROPORTIONAL FLAKE COUNT This bar indicator

will ﬁll as Flake Goal is being achieved. For optimum

bale weight and shape, the baler should make a bale

with 14 to 16 strokes per bale. The bar automatically

calibrates so that the ﬂake goal is reached at the midpoint

of the Flake Variance Bar. Flake Goal can be adjusted

in Preference 2 screen (See Page 9).

21. OIL COOLER FAN The fan can be set to AUTO, OFF

and ON (See Page 5). In AUTO the indicator will turn

on and off when the hydraulic oil has reached a preset

temperature which can be adjusted in the Preference 4

screen (see page 11).

22. HOT OIL Indicator The indicator will illuminate

when the hydraulic oil has reached a preset temperature

which can be adjusted in the Preference 3 screen (see

page 10).

23. KNOTTER FAN The fan can be set to AUTO, OFF

and ON (See Page 5).

24. FIELD Displays current ﬁeld. Fields can be

renamed in the Field Screen (See Page 6). Also will

ﬂash “Low RPM” if below adjustable baling parameter

of 70 RPM. Low RPM Warning can be adjusted in the

Preferences 1 screen to help prevent low RPM bailing

(See Page 7).

25. TENSION 100% is full pressure. The tension can

be adjusted in the Preference 1 screen (see page 7

and 8).

26. HYDRAULIC OIL TEMPERATURE receives its

signal from the temperature sender on the LH side of

the tank (See Page 4). The sender is a variable resistor

to ground. In the harness, it has two wires connected

to it: one is a 5v power supply through a 1k ohm resis-

tor from the ICM, and the other is the sending unit input

to the ICM. Cold oil results in higher resistance, which

means the ICM will see a higher voltage (closer to 5v).

Hot oil will lower the resistance, allowing current to run

to ground and resulting in a lower voltage to the ICM.

The hot oil warning will come on when the hydraulic oil

reaches 180° F (this threshold is operator adjustable)

and turn off when the oil cools back down. If the hot oil

warning comes on, check operation of the cooling fan,

correct oil level, and proper calibration and operation of

the oil temperature sender.

27. ICM SCREEN ON/OFF switch Toggle to turn baler

power ON and OFF.

Control Output Disable Button

CAUTION

Baler will still function after pressing the Control Output

Disable button until tractor PTO and all moving baler

parts have come to a complete stop.

Control Output

Disable Button

Figure 1 - Disable ICM Button

Control Output Disable button cuts output from the ICM

system to the following:

Oil Cooler Fan

Knotter Fan

Work Lights

Releases tension from Tension Rails.

Stops UP/Down motion to Pickup.

Stops side motion to Drawbar.

BALE SCREEN

This Page is Intentionally Blank

FUNCTIONS SCREEN

1 2 3 4

Navigation from Bale screen (See Page 1): Press Back

Arrow button.

1. TENSION RAILS Press F1 to OPEN and

CLOSE the tension rails.

2. OIL COOLER FAN Press F2 to set oil

cooler fan to AUTO, OFF or ON.

3. WORK LIGHTS Press F3 to turn ON and

OFF Work Lights.

4. KNOTTER FAN Press F4 to set knotter fan

to AUTO, OFF or ON.

5. UP/DOWN Button For adjusting Pickup or

Drawbar.

6. OK Button Press to access Pickup and Draw-

bar.

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