Agri-Fab 45-0270 Manual de usuario

Model No.

45-0270

PRINTED IN USA

4-WHEEL CART

OWNERS

MANUAL

Assembly

Operation

Maintenance

Repair Parts

FORM NO. 484 8 (REV. 7/03)

CAUTION:

Read Rules for

Safe Operation

and Instructions

Carefully

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Agri-Fab¨

SAFETY RULES

Remember, any power equipment can cause injury if operated improperly or if the user does not understand how

to operate the equipment. Exercise caution at all times when using power equipment.

CARTON CONTENTS

1. Tailgate

2. Tailgate Reinforcement Bracket

3. Cart Bed (2)

4. Front Panel

. Wheel Support

6. Axle, Rear

7. Front Axle Support

8. Front Axle Channel

9. Tie Rod

10. Tongue, Rear Section

11. Tongue, Front Section

12. Hitch Bracket

13. Wheels (4)

CARTON CONTENTS

LOOK FOR THIS SYMBOL TO POINT OUT

IMPORTANT SAFETY PRECAUTIONS. IT

MEANS -- ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED.

CAUTION: VEHICLE BRAKING AND

STABILITY MAY BE AFFECTED WITH

THE ADDITION OF AN ACCESSORY

OR AN ATTACHMENT. BE AWARE OF

CHANGING CONDITIONS ON SLOPES.

Exercise caution at all times when using power equipment.

Read this owners manual before attempting to assemble or operate the cart.

Read the vehicle owners manual and know how to operate your tractor, before using the cart attachment.

Do not at any time carry passengers in this cart. It has not been designed to carry passengers.

Never allow children to operate the tractor or the cart attachment.

Do not allow adults to operate the tractor or cart attachment without proper instructions.

Always begin with the transmission in first (low) and gradually increase speed as conditions permit.

Tow the cart at reduced speed over rough terrain and hillsides or near creeks and ditches to prevent tipping

over and loss of control. Do not drive too close to a creek or ditch.

Vehicle braking and stability may be affected with the attachment of this cart. Do not fill cart to maximum weight

capacity without checking the capability of the towing vehicle to safely pull and stop with the cart attached.

Before operating vehicle on any grade (hill) refer to the safety rules in the vehicle owner's manual concerning

safe operation on slopes. Refer also to the slope guide on page 1 of this manual. Stay off steep slopes!

Do not unhook your cart from the tractor while on a slope. The cart could unexpectedly roll down the slope.

Do not tow this cart on highways or on public thoroughfares.

Maximum towing speed is 10 m.p.h.

Follow maintenance and lubrication instructions as outlined in this manual.

14. R.H. Axle Spindle

1 . L.H. Axle Spindle

16. Tongue Reinforcement Angle

17. Corner Caps (2)

18. Tailgate Guides (2)

19. Pivot Bars (2)

14 15

16 19

HARDWARE PACK

A 2 Hex Bolt, 1/2-13 x 4-1/2" Lg.

B 2 Hex Bolt, 3/8-16 x 4" Lg.

C 4 Hex Bolt, /16-18 x 2-1/2" Lg.

D 3 Hex Bolt, 1/2-13 x 1-1/4" Lg.

E 6 Hex Bolt, 3/8-16 x 1" Lg.

F 22 Hex Bolt, 1/4-20 x 1/2" Lg.

G 20 Truss Head Bolt, /16-18 x 3/4" Lg.

H 22 Hex Nut, 1/4" (SEMS)

I 20 Hex Nut, /16" (SEMS)

J 4 Hex Nut, /16"

K 8 Hex Nut, 3/8"

L Hex Lock Nut, 1/2"

M 1 Pivot Bushing

REF. QTY. DESCRIPTION

N 4 Lock Washer, /16"

O 8 Lock Washer, 3/8

P 6 Flat Washer, 1/2" (small)

Q 1 Flat Washer, 1/2" (large)

R 4 Flat Washer, 3/4" (small)

S 8 Flat Washer, 3/4" (large)

T 1 Haircotter Pin, 1/8"

U 8 Cotter Pin, 1/8" x 1" Lg.

V 4 Hub Cap

W 2 Plastic Flange Bearing

X 1 Hitch Pin

Y 4 Plastic Split Bearing

A B C D E F G

Not Shown Full Size

HARDWARE SHOWN FULL SIZE

CAUTION

DO NOT LEAVE THE CART UNATTENDED IN

UPRIGHT POSITION DURING ASSEMBLY. A

FALLINGCARTCANCAUSEPERSONALINJURY!

PAY CLOSE ATTENTION TO THE STABILITY OF

THE CART WHILE IT REMAINS IN AN UPRIGHT

POSITION. FOR BEST STABILITY, ASSEMBLE

ON A SMOOTH, LEVEL SURFACE.

ASSEMBLY INSTRUCTIONS

TOOLS REQUIRED FOR ASSEMBLY

(1) Screwdriver

(1) Pliers

(2) 7/16" Wrenches

(2) 1/2" Wrenches

(2) 9/16" Wrenches

(2) 3/4" Wrenches

RECOMMENDED ITEMS

(1) Grease Gun

(4) Small bricks or blocks of wood (2" x 4") for

chocking the wheels.

IMPORTANT: Due to the weight of the cart, we

recommend that you have someone assist you in

lowering the cart onto its wheels after it has been

assembled.

1. Remove the hardware pack and all loose parts

from the carton. Be sure the carton is empty

before discarding.

2. Lay out all the parts and hardware as shown on

pages 2 and 3.

3. Position cart body halves upright on a smooth

level surface such as a garage floor or a paved

driveway. See figure 1.

4. Assemble halves together using four 1/4" x 1/2"

hex bolts and 1/4" (SEMS) hex nuts as shown in

figure 1. Do not tighten at this time.

FIGURE 1 FIGURE 2

. Position the tailgate reinforcement bracket on out-

side of cart as shown in figure 2. Assemble to the

bottom of the cart body using four /16" x 3/4"

truss head bolts and /16" (SEMS) hex nuts. Do

not tighten. See figure 2.

6. Position the tailgate guides with the holes to the

rear as shown in figure 2. Assemble the guides to

the inside of the cart using four 1/4" x 1/2" hex

bolts and 1/4" (SEMS) hex nuts. Do not tighten.

7. Assemble two 1/4" x 1/2" hex bolts and 1/4" (SEMS)

hex nuts to the top rear corners of the cart. Do not

tighten. See figure 2.

8. Tighten the four truss head bolts assembled in step .

Tighten the four hex bolts assembled in step 6 and

the two hex bolts assembled in step 7.

Tighten the four hex bolts assembled in step 4,

keeping the bottom of the cart body halves even.

1/4" x 1/2" HEX BOLT

1/4" HEX NUT (SEMS)

1/4" x 1/2"

HEX BOLT

5/16" x 3/4"

TRUSS HEAD BOLT

5/16" HEX

NUT (SEMS)

1/4" HEX NUT (SEMS)

TAILGATE

REINFORCEMENT

BRACKET

TAILGATE GUIDE

1/4" HEX

NUT (SEMS)

1/4" x 1/2"

HEX BOLT

FIGURE 4

16. Stand the cart on end, front end facing up.

17. Assemble the two front axle supports to the cart

using eight /16" x 3/4" truss head bolts and /16"

(SEMS) hex nuts as shown in figure . Do not

tighten yet.

FIGURE 6

18. Place the two front axle channels together as

shown in figure 6, making sure the holes in the top,

bottom and sides are aligned. Use two 3/8" x 4"

hex bolts, 3/8" lock washers and 3/8" hex nuts to

fasten the ends of the channels together. Place a

1/2" x 4-1/2" hex bolt and a 1/2" hex lock nut in the

middle hole in the channels. Do not tighten the

bolts at this time.

FIGURE 5

9. Lower the cart to rest upside down on its top

flanges. See figure 3.

10. Assemble the wheel support at the rear of the cart

using eight /16" x 3/4" truss head bolts and /16"

(SEMS) hex nuts as shown in figure 3. Bolt heads

go on inside of cart. Tighten.

FIGURE 3

11. Assemble the two plastic flange bearings to the

wheel support as shown in figure 4.

12. Assemble the axle through the wheel support and

the bearings as shown in figure 4.

13. Apply grease to the ends of the axle now or use a

grease gun after the wheels are assembled.

14. Assemble a large 3/4" flat washer, a wheel (valve

stem out), another large 3/4" flat washer and a

cotter pin to each end of the axle as shown in

figure 4.

1 . Assemble a hub cap over the 3/4" flat washer on

each end of the axle as shown in figure 4.

3/4" FLAT

WASHER

(LARGE)

COTTER PIN

HUB

CAP

PLASTIC

FLANGE

BEARING

5/16" x 3/4"

TRUSS HEAD

BOLT 5/16" (SEMS)

HEX NUT

FRONT AXLE

SUPPORTS

3/8" x 4"

HEX BOLT

1/2" x 4-1/2"

HEX BOLT

(Pivot Bolt)

1/2" HEX

LOCK NUT

3/8" LOCK WASHER

3/8" HEX NUT

5/16" x 3/4"

TRUSS HEAD

BOLT

5/16" HEX NUT (SEMS)

19. Assemble the R.H. axle spindle to the front axle

channels using two split plastic bearings, two

small 3/4" flat washers and a cotter pin as shown

in figure 7. Repeat for L.H. axle spindle.

20. Tighten the two 3/8" x 4" hex bolts assembled in

step 17. Do not tighten the 1/2" x 4-1/2" center

hex bolt.

FIGURE 10

FIGURE 7

21. Place the front axle channels between the front

axle supports. Assemble two /16" x 2-1/2" hex

bolts through the holes in the ends of the supports

and secure with /16" lock washers and /16" hex

nuts. Do not tighten. See figure 8.

22. Assemble the tongue reinforcement angle to the

back side of the front axle supports as shown in

figure 9. Use two /16" x 2-1/2" hex bolts, /16"

lock washers and /16" hex nuts. Do not tighten.

23. Make sure the center bolt (pivot bolt) is inserted as

far as possible through the axle channels and then

tighten the four bolts assembled in steps 21 and

22. Next, tighten the eight bolts assembled in

step 16, which fasten the front axle supports to the

cart bed.

FIGURE 9

24. Assemble the front panel over the end of the cart

using eight 1/4" x 1/2" hex bolts and 1/4" (SEMS)

hex nuts. Tighten the bolts in the bottom of the

panel and then tighten the bolts in the sides. See

figure 10.

2 . Assemble two corner caps to the front of the cart

using four 1/4" x 1/2" hex bolts and 1/4" (SEMS)

hex nuts. Tighten. See figure 10.

FIGURE 8

COTTER PIN

SPLIT

PLASTIC

BEARINGS

3/4" FLAT

WASHER

(SMALL)

3/4" FLAT

WASHER

(SMALL)

R.H. AXLE

SPINDLE

L.H. AXLE

SPINDLE

5/16" x 2-1/2"

HEX BOLT

5/16"

HEX

NUT

5/16" LOCK

WASHER

5/16" x 2-1/2"

HEX BOLT

PIVOT BOLT

TONGUE

REINFORCEMENT

ANGLE

5/16"

HEX

NUT

5/16" LOCK

WASHER

1/4" x 1/2"

HEX BOLT

CORNER

CAP

1/4" (SEMS)

HEX NUT

1/4" (SEMS)

HEX NUT

26. Assemble the tie rod to the axle spindles using two

1/2" x 1-1/4" hex bolts, four small 1/2" flat washers

and two 1/2" hex lock nuts. Tighten, leaving loose

enough that the spindles still pivot. See figure 11.

FIGURE 12

FIGURE 11

FIGURE 14

27. Remove the 1/2" hex lock nut from the center pivot

bolt. Assemble the rear tongue section, the pivot

bushing, the large 1/2" flat washer and the 1/2"

hex lock nut onto the pivot bolt as shown in figure

12. (The pivot bushing fits into the hole in the

tongue.) Tighten.

28. Fasten the tongue to the tie rod as shown in figure

12, using a 1/2" x 1-1/4" hex bolt, two small 1/2"

flat washers and a 1/2" hex lock nut. Tighten,

leaving loose enough that the tongue can pivot.

FIGURE 13

29. Apply grease to the axle spindles now or use a

grease gun after wheels are assembled.

30. Assemble a cotter pin to the inside hole in an axle

spindle. Place a 3/4" flat washer, a wheel (valve

stem facing out) and another 3/4" flat washer onto

the axle spindle. Assemble a cotter pin to the end

hole in the axle. Repeat on other side. See figure 13.

Note: Prevent the axle spindle from pivoting downward

until the wheel is secured to it by the outer cotter pin.

31. Assemble a hub cap over the 3/4" flat washer on

each wheel. See figure 13.

3/4" FLAT

WASHER

(LARGE)

COTTER

HUB

CAP

COTTER

WHEEL

CHOCKS

32. To lower the cart onto its wheels you should:

a. Chock the rear wheels as shown in figure 14.

b. Get the assistance of another person to help you

lower the cart onto it's wheels.

1/2" FLAT

WASHERS

(SMALL) 1/2" HEX

LOCK NUT

1/2" x 1-1/4"

HEX BOLT

TIE ROD

1/2" x 1-1/4"

HEX BOLT

1/2" FLAT

WASHER

(LARGE)

1/2" FLAT

WASHER

(SMALL)

PIVOT BUSHING

REAR

TONGUE

SECTION

PIVOT BOLT

1/2" HEX

LOCK NUT

1/2" FLAT

WASHER

(SMALL)

33. Assemble the two pivot bars to the front tongue

section using four 3/8" x 1" hex bolts, 3/8" lock

washers and 3/8" hex nuts. Do not tighten yet.

See figure 1 .

34. Assemble the pivot bars to the rear tongue section

using a 1/2" x 4-1/2" hex bolt and 1/2" hex lock nut.

Tighten the lock nut, leaving it just loose enough to

allow the front tongue to pivot. Now tighten the four

hex bolts, lock washers and hex nuts assembled to

the front tongue in step 33. See figure 1 .

3 . Assemble the hitch bracket to the front tongue

section using two 3/8" x 1" hex bolts, 3/8" lock

washers and 3/8" hex nuts. Tighten. See figure 16.

36. Assemble the hitch pin through the hitch bracket and

the tongue and secure with the hair cotter pin as

shown in figure 16.

37. Place the tailgate down into the tailgate guides

with the top and bottom lips of the tailgate facing

to the rear.

38. If you have not yet greased the wheels, fill the

wheel hubs with automotive bearing type grease.

FIGURE 15

FIGURE 16

PIVOT

BAR

3/8"

HEX

NUT

3/8" x 1"

HEX BOLT 3/8" LOCK

WASHER

1/2" x 4-1/2"

HEX BOLT

1/2" HEX

LOCK NUT

3/8"

HEX

NUT

3/8" x 1"

HEX BOLT

3/8" LOCK

WASHER

HITCH PIN

HITCH

BRACKET

HAIR

COTTER

OPERATION

CAUTION: VEHICLE BRAKING AND

STABILITY MAY BE AFFECTED WITH

THE ADDITION OF AN ACCESSORY

OR AN ATTACHMENT. BE AWARE OF

CHANGING CONDITIONS ON SLOPES.

MAINTENANCE

1. At the beginning of each season, lubricate, with a

light machine oil, all bolts that are pivot points.

Lubricate the split plastic bearings for the front

axle spindles.

2. Grease or oil the wheel bearings periodically. Use

automotive wheel bearing type grease or 20 weight

oil.

3. Keep tires filled to the recommended tire pressure

of 12-14 Lbs.

1. Refer to the vehicle owners manual for instructions

on safe operation on slopes.

2. Use the slope guide provided on page 1 of this

manual to determine if slope angle is too steep for

safe operation.

3. For best handling and traction, distribute the weight

of the load evenly in the cart.

4. Always test to make sure your tractor has adequate

towing and braking capabilities whenever hauling a

substantial amount of weight in your cart. Use extra

caution when operating on slopes.

NOTE

DO NOT EXCEED WEIGHT CAPACITY OF CART

(See the specifications on this page)

One cubic foot of dirt weighs approximately 150 lbs.

. Do not unhook your cart from the tractor while on a

slope. The cart could unexpectedly roll down the

slope.

6. Backing up with a 4 wheel steerable cart takes

practice! Before using the cart for hauling, practice

backing the empty cart in a level, open area.

7. To empty material from the cart, remove the tailgate

by lifting it straight up and out from between the

guides. Material can then be raked or pulled out from

the rear of the cart.

8. The maximum towing speed for this cart is 10 m.p.h.

SPECIFICATIONS FOR 4 WHEEL CART

MODEL 45-0270

Tires: 16.0" x 6. " Pneumatic, Turf Tread

Axles: 3/4" Dia. Steel

Capacity: Up to 2000 Lbs. Max.

Approx. Sh. Wt.

211 Lbs.

REPAIR PARTS FOR 4 WHEEL CART MODEL 45-0270

38 39

21 35

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