AFFINIS GROUP SanisServ 500 Series Manual de usuario

Operation Manual

500 Series

Soft Serve Twist Dispensers

SaniServ®

An AFFINIS GROUP Company

“Reliability from the team that Serves the Best”

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2940 Hwy 14 W, Rochester, MN 55901

Distributor Name: _______________________________________________________

Address: ______________________________________________________________

Phone: _______________________________________________________________

Date of Installation: _____________________________________________________

Model Number: ________________________________________________________

Serial Number: _________________________________________________________

Installer/Service Technician: _____________________________________________

SERVICE: Always contact your SaniServ dealer or

distributor for service questions or service agency

referral. If your SaniServ dealer or distributor cannot

satisfy your service requirements, he is authorized to

contact the factory for resolution.

PARTS: Always order parts from your SaniServ dealer

or distributor. When ordering replacement parts, specify

the part numbers, give the description of the part, the

model number and the serial number of the machine.

WARRANTY: Remove the Check Test Start (CTS) form

and fill it out in its entirety. Return the original (white)

copy to SaniServ. The Dealer/Distributor retains the

second (yellow) copy and the Owner/Operator retains the

third (pink) copy.

The Manufacturer's Limited Warranty is printed on the

reverse side of the Owner/Operator copy.

TO VALIDATE THE WARRANTY, THE CTS FORM

MUST BE COMPLETED AND RETURNED TO THE

FACTORY WITHIN 30 DAYS OF INSTALLATION.

Note: The Check Test Start function must be performed

by a qualified technician.

WARRANTY INFORMATION

IMPORTANT

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Introduction........................................................................................................................................................................1

Installation..........................................................................................................................................................................1

Installer’s Preoperational Check........................................................................................................................................2

Disassembly and Cleaning................................................................................................................................................3

Assembly and Lubrication .................................................................................................................................................7

Sanitizing & Operation.....................................................................................................................................................10

Consistency Adjustment..................................................................................................................................................12

Routine Maintenance.......................................................................................................................................................13

Helpful Hints ....................................................................................................................................................................14

Troubleshooting...............................................................................................................................................................15

Service Record................................................................................................................................................................16

Fig. 1 Leg Installation...................................................................................................................................................1

Fig. 2 Control Switch....................................................................................................................................................2

Fig. 5 Carburetor Tube ................................................................................................................................................3

Fig. 6 Dispensing Product............................................................................................................................................3

Fig. 7 Front Plate Assembly.........................................................................................................................................4

Fig. 8 Front Plate Gasket Removal..............................................................................................................................4

Fig. 9 Spigot Plunger O-ring Removal..........................................................................................................................4

Fig. 10 Dasher Assemblies ............................................................................................................................................5

Fig. 11 Carburetor Tube ................................................................................................................................................5

Fig. 12 Mix Pan Reservoir Agitator.................................................................................................................................6

Fig. 13 Drip Tray Assembly............................................................................................................................................6

Fig. 14 Front Plate Assembly.........................................................................................................................................6

Fig. 15 Stator Rod and Dasher Lubrication....................................................................................................................7

Fig. 16 Stator Rod and Dasher Assemblies...................................................................................................................7

Fig. 17 Scraper Blade Assembly....................................................................................................................................8

Fig. 18 Dasher (Front View)...........................................................................................................................................8

Fig. 19 Spigot Plunger Lubrication.................................................................................................................................8

Fig. 20 Front Plate Assembly.........................................................................................................................................8

Fig. 21 Front Plate Gasket Installation...........................................................................................................................9

Fig. 22 Front Plate Assembly.........................................................................................................................................9

Fig. 23 Carburetor Tube ................................................................................................................................................9

Fig. 24 Mix Pan Components.........................................................................................................................................9

Fig. 25 Mix Pan Reservoir Mixout Probe.....................................................................................................................10

Fig. 26 Control Switch..................................................................................................................................................10

Fig. 27 Dispensing Product..........................................................................................................................................10

Fig. 29 Control Switch..................................................................................................................................................11

Fig. 30 Electronic Consistency Control Board..............................................................................................................12

Fig. 31 Spring Adjustment Mechanism.........................................................................................................................13

Fig. 32 Water-Cooled Condenser Flow Control Valve .................................................................................................14

Illustrations

Table of Contents

TABLE OF CONTENTS

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Introduction

ALWAYS CHECK ELECTRICAL SPECIFlCATIONS

ON THE DATA PLATE OF THE MACHINE. THE DATA

PLATE SPECIFICATIONS WILL ALWAYS

SUPERSEDE THE INFORMATION IN THIS MANUAL.

4. Electrical and refrigeration specifications are

located on the data plate on the rear panel of the

individual machines. Consult local authorities for

information regarding plumbing and electrical codes in

your area. Model 522 has two power hook-ups, 30

amps for single phase or 20 amps for three phase per

side. When operating only the right side on 522 models,

power must be applied to the left side for the cooling

fans to operate. Remove the left and right side panels

for power hook-up.

Note: All SaniServ machines should have their own

dedicated circuits to prevent low voltage conditions

caused by other operating equipment.

5. The water line connections on water-cooled

machines are located on the back side of the machine.

The IN/OUT lines are clearly marked and equipped

with 3/4” garden hose fittings.

Note: These water lines are installed on water-cooled

machines only.

FAILURE TO PROVIDE FOR PROPER EARTH

GROUND ACCORDING TO LOCAL ELECTRICAL

CODES COULD RESULT IN SERIOUS

ELECTRICAL SHOCK OR DEATH.

DO NOT USE EXTENSION CORDS

DO NOT TURN MACHINE ON

INTRODUCTION & INSTALLATION

This manual provides a general system description of the SaniServ Soft Serve Twist Dispensers. It has been prepared to

assist in the training of personnel on the proper installation, operation, and maintenance of the machines.

Please read and fully understand the instructions in this manual before attempting to install, operate, or perform routine

maintenance on the machines.

The following sections of the manual must be performed in sequence:

1. Installation 4. Assembly & Lubrication

2. Installer's Preoperational Check 5. Sanitizing & Operation

3. Disassembly & Cleaning 6. Consistency Adjustment

PAGE 1

IMPORTANT

WARNING

Installation

ALWAYS USE A SUFFICIENT NUMBER OF PEOPLE

OR MECHANICAL LIFTING EQUIPMENT TO

PROTECT ALL PERSONNEL FROM PERSONAL

INJURY DURING THE REMAINING STEPS.

1. Raise the machine to install the four legs packed in

the mix pan or the four casters packed in a box on the

skid or on the front mounted drip tray. Be certain all

four are tight! Thread lock is suggested.

2. Carefully lower the machine to the floor and place it

where it will be installed.

3. Level the unit by turning the bottom part of each leg

clockwise or counterclockwise (Fig. 2). The machine

MUST be level to operate properly.

THESE UNITS MUST NOT BE OPERATED WITHOUT

LEGS INSTALLED OTHERWISE BOTTOM AIRFLOW

TO THE CONDENSER WILL BE RESTRICTED.

A MINIMUM 6” (152 MM) CLEARANCE MUST BE

MAINTAINED AT THE REAR AND SIDES OF THE

MACHINE FOR ADEQUATE VENTILATION.

Fig. 1

Minimum

Clearance

4”(102 mm) for

WARNING

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Installer’s Preoperational Check

THE FOLLOWING ITEMS MUST BE PERFORMED BEFORE ATTEMPTING TO OPERATE THE EQUIPMENT.

INSTALLER’S PREOPERATIONAL CHECK PAGE 2

Fig. 2

Control Switch

1. Make certain that proper electrical connections have

been made. Plug power cord into power outlet.

2. Set each control switch (Fig. 2) to the “CLEANOUT”

position momentarily to verify the direction of rotation of

the dasher. It should rotate counter-clockwise.

3. Set each control switch to the “OFF” position.

In the event the dasher turns clockwise, STOP and

do not proceed any further. On three-phase units,

reverse the polarity.

WARNING

UNDER NO CIRCUMSTANCES SHOULD THE UNIT

BE OPERATED IN THE “AUTO” POSITION FOR MORE

THAN THREE MINUTES WITH EMPTY FREEZING

CYLINDERS . DOING SO WILL RESULT IN DAMAGE

TO THE MACHINE.

CAUTION

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Disassembly and Cleaning Procedure

1. Fill the machine with cold water and set the control

switches to the “CLEANOUT” position. DO NOT use

hot water which could damage the machine. Let the

machine agitate briefly and drain the water by pulling

downward on the spigot handle. Repeat the above

procedure as necessary to make certain all product is

removed from the machine. After the machine is

empty, set each control switch to the “OFF” position.

2. Prepare a suitable detergent and water solution at a

temperature of 125°F. to 130°F. DO NOT use an

abrasive detergent on any part of the dispenser.

DO NOT USE HOT WATER.

DOING SO MAY DAMAGE THE MACHINE.

3. Fill each mix pan with the cleaning solution. Make

certain that the machine is “OFF”. Clean the mix pans

thoroughly with a brush as the solution drains into the

freezing cylinders. Clean the mix inlet tubes and the

carburetor tube holes with the brush provided.

Emptying Machine

Prior to the disassembly and cleaning of parts, the

machine must be emptied of product. Use the following

procedures (Steps 1 through 3). If this is first time

operation, disregard these steps.

DO NOT INSERT ANY OBJECTS OR TOOLS INTO

THE MIX INLET HOLE, CARBURETOR TUBE HOLE,

OR FRONT PLATE DISPENSING HOLE WHILE THE

MACHINE IS RUNNING. DAMAGE TO THE MACHINE

OR PERSONAL INJURY MAY RESULT.

1. Remove the carburetor tubes (Fig. 5) from the mix inlet

holes and lay in the bottom of the mix pans.

2. Set each control switch (Fig. 2) to the “CLEANOUT”

position and dispense all product from the freezing cylinder

by pulling downward on the spigot handle (Fig. 6) to empty

the machine.

3. Set each control switch to the “OFF” (center) position.

Close the spigot handles before proceeding to cleaning.

CONSULT YOUR LOCAL HEALTH AGENCY FOR LOCAL CLEANING AND SANITIZING REQUIREMENTS.

This unit does not come pre-sanitized from the factory. Before serving product, the dispenser must be disassembled,

cleaned, lubricated, and sanitized. Please be aware that these instructions are general guidelines. Cleaning and sanitizing

procedures must conform to local Health Authority requirements.

DISASSEMBLY & CLEANING

PAGE 3

Fig. 6

Dispensing Product

CAUTION

Disassembly and Cleaning

Fig. 5

Carburetor Tube

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IMPORTANT

4. Set each control switch (Fig. 2) to the “CLEANOUT”

position and agitate for approximately 1 - 2 minutes and

then drain the water by opening the spigots (Fig. 6). After

the unit is empty, set the control switches to the “OFF”

position.

5. Remove the front plate by turning the four black plastic

knobs in a counterclockwise direction (Fig. 7).

6. Disassemble the front plate in the following manner:

a. Remove the pivot rod and spigot handles.

b. Push the spigot plungers out of the top of the front

plate assembly.

c. Remove both front plate gaskets by placing your

thumb and forefinger as shown in Fig. 8 and squeeze

until a loop is formed. Then roll each gasket out of its

groove.

d. Remove the o-rings from the spigot plungers by

grasping the part with one hand and with a dry

cloth in the other hand, squeeze each o-ring upward.

When a loop is formed, grasp the o-ring with the

other hand and roll it out of its groove and off of the

part (Fig. 9).

DO NOT USE ANY TOOLS OR SHARP OBJECTS TO

REMOVE ANY O-RINGS FROM THIS MACHINE.

SHARP OBJECTS WILL DAMAGE THE O-RINGS.

DISASSEMBLY & CLEANING

Fig. 8

Front Plate Gasket Removal

Fig. 9

Spigot Plunger O-ring Removal

PAGE 4

Fig. 7

Front Plate Assembly

Pivot Rod

Spigot Handles

Spigot Plungers

Spigot Plunger O-rings

Front Plate Gaskets

Knobs

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7. Remove the dasher assemblies (Fig. 10) being

careful not to damage the scraper blades.

a. For 501 and 527 models only: Remove the blades

and blade holders from the dasher assemblies -

Fig 10a - by rotating the blades downward, then

by pulling the short pins out of the rear supports.

Slide the scraper blades off of the scraper blade

holders.

b. For 522 models only: Remove the blades and blade

holders from the dasher assemblies -

Fig 10b - by rotating the front blades downward,

then by pulling the short pins out of the center

supports. To remove the rear blades, rotate the

blades downward, then pull the short pins out of

the rear supports. Slide the scraper blades off of

the scraper blade holders.

BLADES MUST BE REMOVED FOR CLEANING.

c. Remove and take apart the two piece rear seal

assemblies shown below.

d. Remove the stator rods from the dashers.

8. Remove the carburetor tubes (Fig. 11) from the mix

pans. Disassemble and clean in the following manner:

a. Remove the o-rings from the bottom of the insert

tube in the same manner as the spigot plunger

o-ring removal (Fig. 9).

b. Clean the inside of both tubes with the brush

provided.

DISASSEMBLY & CLEANING

Fig. 11

Carburetor Tube

PAGE 5

Fig. 10(a)

501 & 527 Dasher Assembly

Fig. 10(b)

522 Dasher Assembly

Scraper Blade

Long

Rear Seal

Short Pin

Rear Bearing

Flow

Plate

Stator Rod Auger

Short Pin

Rear Seal

Rear Bearing

AugerCenter SupportFlow Plate

Stator Rod

Scraper

Blade

Long

IMPORTANT

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11. Use the small diameter brush to clean all holes and

ports in the parts. DO NOT use an abrasive detergent.

12. After thoroughly washing the parts in the detergent

solution, rinse them in the rinse water. Place the parts in

the sanitizing solution for at least five (5) minutes or

whatever resident (contact) time is required by your local

Health Authority, and then air dry to prepare for

assembly and lubrication. DO NOT wipe dry.

13. The remainder of the machine including the mix

pans and freezing cylinders must be cleaned in place

using a mild detergent solution. Clean the exterior with a

damp cloth. DO NOT use an abrasive cleaner on

exterior panels.

WHEN CLEANING THE MACHINE, DO NOT ALLOW

EXCESSIVE AMOUNTS OF WATER AROUND ANY

ELECTRICALLY OPERATED COMPONENTS OF THE

MACHINE. ELECTRICAL SHOCK OR DAMAGE TO

THE MACHINE MAY RESULT.

9. Remove the mix pan lids, mix pan agitators (Fig. 12),

drip tray and drip tray insert (Fig. 13).

10. Place all loose parts including the front plate, all front

plate components (Fig. 14) and all dasher components in

a three partition sink filled with the following solutions:

a. In one partition, mild detergent solution.

b. In a second partition, clear rinse.

c. In a third partition, sanitizing rinse consisting of 200

parts per million (PPM) chlorine residual or what is

required by your local Health Authority.

DISASSEMBLY & CLEANING PAGE 6

Fig. 13

Drip Tray Assembly

Fig. 12

Mix Pan Agitator

Fig. 14

Front Plate Assembly

Pivot Rod

Spigot Handles

Spigot Plungers

Spigot Plunger O-rings

Front Plate Gaskets

Knobs

Drip Tray

Insert

Drip Tray

Support

CAUTION

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c. Assemble and install the irreversible rear seals with

the rubber portions toward the rear of the freezing

cylinders as indicated in Fig. 16.

Note: The front plates cannot be installed if the rear

seal assemblies have been improperly put together

or slipped upon the shafts backwards.

DO NOT LUBRICATE THE REAR (RUBBER)

PORTION OF THE REAR SEAL ASSEMBLY

1. Lubricate and assemble the dasher assemblies in the

following manner:

a. Apply a generous amount of lubricant to the

shoulders of the dashers and the area of the shafts

where the white plastic portion of the assembled

rear seal contacts the shafts (Fig. 15). This is easily

performed by running a l/4” bead of lubricant around

the shoulder of each dasher.

b. Lubricate the two shaded areas of the stator rods

and slide the stator rods into the dashers. Make

certain that the ends of the stator rods are inserted

into the holes at the rear of the dashers.

Use only food approved lubricants. Haynes Lubri-Film (SaniServ part no. 1150) is recommended and is available from your

local authorized SaniServ dealer or distributor. Lubrication must be performed daily.

ASSEMBLY & LUBRICATION

PAGE 7

Fig. 15a

501 & 527 Stator Rod and Dasher Lubrication

Fig. 15b

522 Stator Rod and Dasher Lubrication

Fig. 16b

522 Stator Rod and Dasher Assembly

Fig. 16a

501 & 527 Stator Rod and Dasher Assembly

Lubricate

Shaded Areas

Lubricate

Shaded Areas

CAUTION

Assembly and Lubrication

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