AFFINIS GROUP SaniServ AccuFreeze Manual de usuario

“Reliability from the team that Serves the Best”

Operation Manual

AccuFreeze Shake Dispensers

SaniServ®

An AFFINIS GROUP Company

Distributor Name: ______________________________________________________

Address: _____________________________________________________________

Phone: _______________________________________________________________

Date of Installation: ____________________________________________________

Model Number: ________________________________________________________

Serial Number: _________________________________________________________

Installer/Service Technician: _____________________________________________

SERVICE: Always contact your SaniServ dealer or

distributor for service questions or service agency

referral. If your SaniServ dealer or distributor cannot

satisfy your service requirements, he is authorized to

contact the factory for resolution.

PARTS: Always order parts from your SaniServ dealer

or distributor. When ordering replacement parts,

specify the part numbers, give the description of the

part, the model number and the serial number of the

machine.

WARRANTY: Remove the Check Test Start (CTS)

form and fill it out in its entirety. Return the original

(white) copy to SaniServ. Dealer/Distributor retain

second (yellow) copy and Owner/Operator retain third

(pink) copy.

The Manufacturer's Limited Warranty is printed on the

reverse side of the Owner/Operator copy.

TO VALIDATE THE WARRANTY, THE CTS FORM

MUST BE COMPLETED AND RETURNED TO THE

FACTORY WITHIN 30 DAYS OF INSTALLATION.

Note: The Check Test Start function must be

performed by a qualified technician.

WARRANTY INFORMATION

IMPORTANT

Table of Contents

Illustrations

TABLE OF CONTENTS

Installation ......................................................................................................................................................................... 1

Installer’s Preoperational Check........................................................................................................................................ 2

Disassembly and Cleaning ................................................................................................................................................3

Assembly and Lubrication ................................................................................................................................................. 6

Sanitizing ........................................................................................................................................................................... 9

Operation...........................................................................................................................................................................9

Helpful Hints .................................................................................................................................................................... 11

Routine Maintenance....................................................................................................................................................... 12

Consistency Control System ...........................................................................................................................................14

Troubleshooting............................................................................................................................................................... 15

Fig. 1 Leg Installation ................................................................................................................................................... 1

Fig. 2 Control Switch .................................................................................................................................................... 2

Fig. 3 Carburetor Tube ................................................................................................................................................. 3

Fig. 4 Dispensing Product ............................................................................................................................................3

Fig. 5 Front Plate Assembly ......................................................................................................................................... 4

Fig. 6 O-Ring Removal.................................................................................................................................................4

Fig. 7 Carburetor Assembly.......................................................................................................................................... 4

Fig. 8 Dasher Assembly ............................................................................................................................................... 4

Fig. 9a Scraper Blade Removal ..................................................................................................................................... 5

Fig. 9b Scraper Blade Removal ..................................................................................................................................... 5

Fig. 10 Mix Pan Components......................................................................................................................................... 5

Fig. 11 Drip Tray Assembly............................................................................................................................................5

Fig. 12 Stator Rod and Dasher Lubrication .................................................................................................................... 6

Fig. 13 Dasher Assembly ...............................................................................................................................................6

Fig. 14 Scraper Blade Installation and Wear Mark.........................................................................................................6

Fig. 15 Dasher Installation.............................................................................................................................................. 7

Fig. 16 Dasher Installation.............................................................................................................................................. 7

Fig. 17 Dasher (Front View) ...........................................................................................................................................7

Fig. 18 Spigot Plunger Lubrication ................................................................................................................................. 7

Fig. 19 Front Plate Assembly .........................................................................................................................................8

Fig. 20 Mix Pan Assembly..............................................................................................................................................8

Fig. 21 Drip Tray Assembly............................................................................................................................................8

Fig. 22 Carburetor Tube Assembly ................................................................................................................................ 8

Fig. 23 Dispensing Product ............................................................................................................................................ 9

Fig. 24 Control Switch .................................................................................................................................................. 10

Fig. 25 Mix Pan Agitator ...............................................................................................................................................10

Fig. 26 Water Cooled Condenser Valve.......................................................................................................................11

Fig. 27 Scraper Blade Wear Mark ................................................................................................................................ 12

Fig. 28 Drip Chute ........................................................................................................................................................12

Fig. 29 Clean Sharp Condenser Fins........................................................................................................................... 12

Fig. 30 Consistency Adjustment Wiring Box ................................................................................................................ 14

Fig. 31 Consistency Hardness Control.........................................................................................................................14

INTRODUCTION and INSTALLATION

ALWAYS USE A SUFFICIENT NUMBER OF PEOPLE

OR MECHANICAL LIFTING EQUIPMENT TO

PROTECT ALL PERSONNEL FROM PERSONAL

INJURY DURING THE REMAINING STEPS.

1. Raise the machine to install the four legs packed in

the mix pan or the four casters packed in a box on the

skid or on the front mounted drip tray. Be certain all

four are tight! Thread lock is suggested.

2. Carefully lower the machine to the floor and place it

where it will be installed.

3. Level the unit by turning the bottom part of each leg

clockwise or counterclockwise (Fig. 1). The machine

MUST be level to operate properly.

A MINIMUM 6” (152 MM) CLEARANCE MUST BE

MAINTAINED AT THE REAR AND SIDES OF THE

MACHINE FOR ADEQUATE VENTILATION.

ALWAYS CHECK ELECTRICAL SPECIFlCATIONS

ON THE DATA PLATE OF THE MACHINE. THE

DATA PLATE SPECIFICATIONS WILL ALWAYS

SUPERSEDE THE INFORMATION IN THIS MANUAL.

4. Electrical and refrigeration specifications are

located on the data plate on the rear panel of the

individual machines. Consult local authorities for

information regarding plumbing and electrical codes in

your area. Remove the left and right side panels for

power hook-up.

Note: All SaniServ machines should have their

own dedicated circuits to prevent low voltage

conditions caused by other operating equipment.

5. The water line connections on water-cooled

machines is located on the back side of the

machine. The IN/OUT lines are clearly marked and

equipped with 3/4” garden hose fittings.

FAILURE TO PROVIDE FOR PROPER EARTH

GROUND ACCORDING TO LOCAL ELECTRICAL

CODES COULD RESULT IN SERIOUS ELECTRICAL

SHOCK OR DEATH. DO NOT USE EXTENSION

CORDS. INSTALL THE PROPER SIZE WIRE FOR

THE REQUIRED MACHINE AMPS. BE CERTAIN TO

OBSERVE LOCAL CODES IN SELECTING WIRE OR

CORD SIZE AND TYPE.

DO NOT TURN MACHINE

ON UNTIL THE

INSTALLER’S PRE-

OPERATIONAL

CHECK SECTION IS

COMPLETE.

Installation

Fig. 1

Minimum

Clearance

4”(102 mm) for

This manual provides a general system description of the SaniServ AccuFreeze Shake Dispensers. It has been

prepared to assist in the training of personnel on the proper installation, operation, and maintenance of the machines.

Read and fully understand the instructions in this manual before attempting

to install, operate, or perform routine maintenance on the machines.

The following sections of the manual must be performed in sequence:

1. Installation 4. Assembly & Lubrication

2. Installer's Preoperational Check 5. Sanitizing & Operation

3. Disassembly & Cleaning 6. Consistency Adjustment

Introduction

PAGE 1

WARNING

IMPORTANT

Installer’s Preoperational Check

THE FOLLOWING ITEMS MUST BE PERFORMED BEFORE ATTEMPTING TO OPERATE THE EQUIPMENT:

INSTALLERS PREOPERATIONAL CHECK PAGE 2

Fig. 2

Control Switch

AUTO

CLEANOUT

1. Make certain that proper electrical connections have

been made. Plug power cord into power outlet.

2. Set each control switch (Fig. 2) to the “CLEANOUT”

position momentarily to verify the direction of rotation of

the dasher. Looking at the front of the machine, the

dasher should rotate counter-clockwise.

3. Set each control switch to the “OFF” position.

In the event the dasher turns clockwise, STOP and

do not proceed any further

WARNING

UNDER NO CIRCUMSTANCES SHOULD THE UNIT

BE OPERATED IN THE “AUTO” POSITION FOR MORE

THAN THREE MINUTES WITH EMPTY FREEZING

CYLINDERS . DOING SO WILL RESULT IN DAMAGE

TO THE MACHINE.

CAUTION

Emptying Machine

Prior to the disassembly and cleaning of parts, the

machine must be emptied of product. Use the following

procedures (Steps 1 through 3). If this is first time

operation, disregard these steps.

DO NOT INSERT ANY OBJECTS OR TOOLS INTO

THE MIX INLET HOLE, CARBURETOR TUBE HOLE,

OR FRONT PLATE DISPENSING HOLE WHILE THE

MACHINE IS RUNNING. DAMAGE TO THE

MACHINE OR PERSONAL INJURY MAY RESULT.

1. Remove the carburetor tube (Fig. 3) from the mix

inlet hole and lay in the bottom of the mix pan.

2. Set the control switch to the “CLEANOUT” position

and dispense all product from the freezing cylinder by

pulling downward on the spigot handle (Fig. 4) to empty

the machine.

3. Set the control switch to the “OFF” (center) position.

Close the spigot handle before proceeding to cleaning.

Disassembly and Cleaning Procedure

1. Fill the machine with cold water and set the control

switch to the “CLEANOUT” position. DO NOT use

hot water which could damage the machine. Let the

machine agitate briefly and drain the water by pulling

downward on the spigot handle. After the machine is

empty, set the control switch to the “OFF” position.

Repeat the above procedure as necessary to make

certain that all product is removed from the machine.

2. Prepare a suitable detergent and water solution at a

temperature of 125°to 130°F. DO NOT use an

abrasive detergent on any part of the dispenser.

DO NOT USE HOT WATER

DOING SO COULD DAMAGE YOUR MACHINE

3. Fill the mix pan with the cleaning solution. Make

certain that the machine is “OFF”. Clean the mix pan

thoroughly with a brush as the solution drains into the

freezing cylinder. Clean the mix inlet tube and the

carburetor tube holes with the brush provided.

Disassembly & Cleaning

CONSULT YOUR LOCAL HEALTH AGENCY FOR CLEANING AND SANITIZING REQUIREMENTS.

This unit does not come presanitized from the factory. Before serving product, the dispenser must be disassembled,

cleaned, lubricated, and sanitized. These instructions are general guidelines only. Cleaning and sanitizing procedures

must conform to local health agency requirements.

WARNING

DISASSEMBLY & CLEANING

Fig. 3

Carburetor Tube

Fig. 4

Dispensing Product

PAGE 3

IMPORTANT

4. Set the control switch to the “CLEANOUT” position

and agitate for approximately 1 - 2 minutes and then

drain the water by opening the spigot. After the unit is

empty, set the control switch to the “OFF” position.

5. Remove the front plate by turning the black plastic

knobs in a counterclockwise direction (Fig. 5).

Disassemble the front plate in the following manner:

DO NOT USE ANY TOOLS OR SHARP OBJECTS TO

REMOVE ANY O-RINGS FROM THIS MACHINE.

SHARP OBJECTS WILL DAMAGE THE O-RINGS.

a. Remove the faspin and spigot handle.

b. Remove the front plate o-ring.

c. With the spigot handle removed, push the spigot

plunger out the top of the front plate.

d. Remove the o-rings from the spigot plunger by

grasping the part with one hand and with a dry

cloth in the other hand, squeeze the o-ring upward.

When a loop is formed, grasp the o-ring with the

other hand and roll it out of its groove and off the

part (Fig. 6).

6. Remove the carburetor tube (Fig. 7) from the mix

pan. Disassemble and clean in the following manner:

a. Remove the o-ring from the bottom of the carb tube.

b. Clean the inside of the tube with the brush.

7. Remove the dasher assembly (Fig. 8) being careful

not to damage the scraper blades, then disassemble

in the following manner:

a. Remove and take apart the rear seal assembly.

b. Remove the stator rod from the dasher.

C. Remove the blades from the dasher (Fig. 9a)

by first rotating blade upward (Fig. 9b) and then

unsnapping one end from the support rod.

BLADES MUST BE REMOVED FOR CLEANING.

IMPORTANT

DISASSEMBLY & CLEANING

Fig. 5

Face Plate Assembly

Spigot Plunger

Faspin

Spigot

Handle

Front Plate

Front Plate O-ring

DO NOT LUBRICATE

Spigot Plunger

O-rings

Front Plate

Knobs

Fig. 6

O-Ring Removal

Fig. 7

Carburetor Tube Assembly

Scraper

Blade

Rear Seal

Stator Rod

Rear Bearing

Dasher

Fig. 8

Dasher Assembly

PAGE 4

O-ring

Mix

Inlet

Hole

9. Use the small diameter brush to clean all holes and

ports in the parts. DO NOT use an abrasive detergent.

10. After thoroughly washing the parts in the detergent

solution, rinse them in the rinse water. Place the parts

in the sanitizing solution for five (5) minutes and then

air dry to prepare for assembly and lubrication.

DO NOT wipe dry.

11. The remainder of the machine including the mix

pan and freezing cylinder must be cleaned in place

using a mild detergent solution. Clean the exterior with

a damp cloth. DO NOT use an abrasive cleaner on

exterior panels.

Dasher Front

View Scraper Blade

Blade Support

Tab

Support

Rod

Blade Support

Tab

Support

Rod

Dasher Front

View

Scraper Blade

WARNING

DISASSEMBLY & CLEANING

Drip

Drip Tray

Support

ELECTRICAL

SHOCK HAZARD

Fig. 9a

Scraper Blade Removal

Fig. 9b

Scraper Blade Removal

PAGE 5

WHEN CLEANING THE MACHINE, DO NOT ALLOW EXCESSIVE

AMOUNTS OF WATER AROUND ANY ELECTRICALLY OPERATED COM-

PONENTS OF THE MACHINE. ELECTRICAL SHOCK OR DAMAGE TO

THE MACHINE MAY RESULT.

8. Apply a small amount of SaniGel to the bottom of the

mix pan agitator. Place the lubricated mix pan agitator

into the right front corner of the mix pan. Position the

mix pan agitator until you feel the magnets of the agitator

engage the magnets of the drive system beneath the mix

pan. DO NOT apply lubrication to the Mixout probe

located in the mix pan.

Mix Pan

Agitator

Carburetor

Tube

Carburetor

Tube O-ring

Fig. 10

Mix Pan Components

Fig. 11

Drip Tray

Assembly

1. Lubricate and assemble the dasher assembly in the

following manner:

a. Apply a generous amount of lubricant to the shoulder

of the dasher and the area of the shaft where the white

plastic portion of the assembled rear seal contacts the

shaft (Fig. 12). This is easily performed by running a 1/4”

bead of lubricant around the shoulder of the dasher.

b. Lubricate the two areas of the stator rod (Fig. 12)

and slide the stator rod into the dasher (Fig. 13). Be

certain that the end of the stator rod is inserted into the

hole at the rear of the dasher.

C. Assemble and install the rear seal with the rubber

portion toward the rear of the freezing cylinder as

indicated in Fig. 13.

DO NOT LUBRICATE THE BACK SIDE OF THE

RUBBER PORTION OF THE SEAL ASSEMBLY.

MACHINE COULD BE DAMAGED.

d. Install the scraper blades on the dasher assembly

by holding the blade perpendicular to the tabs

(Fig. 14a) and then snapping them over the flat area of

the support rod. Then rotate the blade downward in a

counterclockwise direction as viewed from the front of

the dasher (Fig. 14b).

Note: Reverse the blades at each cleaning to maintain

sharpness. In addition, the blades are equipped

with a wear mark (Fig. 14c). When the blade is

worn to this wear mark, they must be replaced.

Assembly & Lubrication

Use only food approved lubricants. Haynes Lubri-Filml (SaniServ part number 1150 is recommended and is available

from your local authorized SaniServ dealer or distributor. Lubrication must be performed daily.

Blade Support

Tab

Support Rod

Dasher Front View

Scraper Blade

Dasher Front

View

Blade Support

Tab Support Rod

Scraper Blade

Rotate Down

Counter

Clockwise

Scraper Blade Wear Mark

End

View

Side

View

ASSEMBLY & LUBRICATION

Lubricate

Shaded

Areas

PAGE 6

Fig. 14c

Scraper Blade Wear Mark

Fig. 14a

Scraper Blade Installation

Fig. 14b

Scraper Blade Installation

Fig. 12

Stator Rod and Dasher Lubrication

CAUTION

Scraper

Blade

Dasher

Stator Rod

Rear Seal and Bearing (Assembled)

Fig. 13

Dasher Assembly

e. Insert the dasher assembly into the freezing cylinder

as far as possible (Fig. 15) being careful not to damage

the scraper blades. Damage will occur to the scraper

blades and the dispenser will not operate properly if the

scraper blades are installed facing in a clockwise

direction (Fig. 16).

Fig. 15

Dasher Installation

Fig. 16

Dasher Installation

Note: The stator rod has been deleted from Fig. 15

and Fig. 16 for clarity only. They must be installed

for proper machine operation.

f. While maintaining force against the dasher, rotate it

slowly until the tongue of the dasher engages the

groove in the drive system at the rear of the cylinder.

The outer most portion of the dasher should be

recessed approximately 1/4” to 3/8” inside the freezing

cylinder. No part of the dasher should extend outside

the cylinder. Scraper blades should be visible (Fig. 17)

extending approximately 1/8” beyond the dasher.

CORRECT

Blades

Resting On Tabs

Blades Pointing In A

Counterclockwise

Direction

Fig. 17

Dasher with Blade (Front View)

2. Lubricate and assemble the front plate assembly in

the following manner:

a. Install the two o-rings on the spigot plunger by

rolling them onto the plunger. Seat the o-rings in

the grooves. Make certain that they are not twisted.

Smooth the lubricant into the grooves and over

the sides of the plunger assembly (Fig. 18).

Fig. 18

Spigot Plunger Lubrication

b. Slide the lubricated spigot plunger into the front

plate (Fig. 19) Align the spigot handle slot to the front.

c. Insert the spigot handle and secure with the faspin.

d. Install the front plate o-ring.

DO NOT LUBRICATE THE FRONT PLATE O-RING

LUBRICANT WILL MAKE THE FRONT PLATE LEAK

ASSEMBLY & LUBRICATION

Lubricate

Shaded Area

Approximately

1/8” Exposed

Blades Should

Rest On Tabs

Blades Should Not Point

In A Clockwise Direction

INCORRECT

PAGE 7

CAUTION

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