AFFINIS GROUP SaniServ 704 Manual de usuario

SaniServ P.O. Box 1089 Mooresville, Indiana 46158

Operation Manual

Frozen Beverage Dispensers

SaniServ®

An AFFINIS GROUP Company

“Reliability from the team that Serves the Best”

Distributor Name: ______________________________________________________

Address: _____________________________________________________________

Phone: _______________________________________________________________

Date of Installation: ____________________________________________________

Model Number: ________________________________________________________

Serial Number: _________________________________________________________

Installer/Service Technician: _____________________________________________

SERVICE: Always contact your SaniServ dealer or

distributor for service questions or service agency

referral. If your SaniServ dealer or distributor cannot

satisfy your service requirements, he is authorized to

contact the factory for resolution.

Note: It is the Owner’s responsibility to maintain the

Service Record located on the inside rear cover of this

manual. An accurate record of service performed can

greatly expedite troubleshooting of problems and

significantly reduce repair costs.

PARTS: Always order parts from your SaniServ dealer

or distributor. When ordering replacement parts,

specify the part numbers, give the description of the

part, the model number and the serial number of the

machine.

WARRANTY: Remove the Check Test Start (CTS)

form and fill it out in its entirety. Return the original

(white) copy to SaniServ. The Dealer/Distributor retains

the second (yellow) copy and the Owner/Operator

retains the third (pink) copy.

The Manufacturer's Limited Warranty is printed on the

reverse side of the Owner/Operator copy.

TO VALIDATE THE WARRANTY, THE CTS FORM

MUST BE COMPLETED AND RETURNED TO THE

FACTORY WITHIN 30 DAYS OF INSTALLATION.

Note: The Check Test Start function must be

performed by a qualified technician.

WARRANTY INFORMATION i

IMPORTANT

STATEMENT OF INTENDED USE

All SaniServ Machines covered in this manual are designed for one specific end use - to

freeze and dispense frozen beverages.

SPECIFICATIONS

704 707 709 724

Width

Inches (mm) 20.4

(518) 14

(356) 17.0

(432) 26.0

(660)

Height

Inches (mm) 32.8

(832) 31

(787) 32.5

(826) 55.9

(1419)

Depth

Inches (mm) 33.6

(854) 24

(610) 28.6

(726) 30.8

(781)

Machine Weight

lb (kg) 310

(141) 159

(72) 207

(94) 501

(228)

Circuit Amps -

Minimum 25 15 20 15*

Circuit Amps -

Maximum 30 15 25 15*

714

17.0

(432)

58.1

(1477)

24.8

(629)

305

(139)

SPECIFICATIONS

*Amps per side - this machine has two independent refrigeration systems

PICTOGRAM LEGEND

ELECTRICAL

SHOCK HAZARD TIP AND CRUSH

HAZARD HAND PINCH OR

ENTRAPMENT HAZARD SHARP MACHINE

PARTS HAZARD

CLEANOUT

OPERATION FROZEN

PRODUCT USE MECHANICAL

LIFT EQUIPMENT READ AND

UNDERSTAND WASH HANDS

BEFORE PROCEEDING

PROTECT EYES

SPLASH HAZARD

Table of Contents

Introduction and Installation..............................................................................................................1

Installer’s Preoperational Check .......................................................................................................3

Disassembly and Cleaning ...............................................................................................................3

Assembly and Lubrication.................................................................................................................8

Sanitizing .......................................................................................................................................12

Operation (Filling and Starting).......................................................................................................13

Helpful Hints ...................................................................................................................................14

Consistency Adjustment .................................................................................................................15

Routine Maintenance......................................................................................................................17

Troubleshooting..............................................................................................................................19

Troubleshooting Glossary...............................................................................................................20

Service Record ...............................................................................................................................21

TABLE OF CONTENTS iii

Illustrations

Fig. 1 Leg Installation..................................................................................................................1

Fig. 2 Control Switch...................................................................................................................2

Fig. 3 Front Plates.......................................................................................................................2

Fig. 5 Do Not Insert Objects!.......................................................................................................3

Fig. 6 Restrictor Tube..................................................................................................................3

Fig. 7 Control Switch...................................................................................................................3

Fig. 8 Dispensing Product...........................................................................................................3

Fig. 9 Control Switch...................................................................................................................4

Fig. 10 Dispensing Product...........................................................................................................4

Fig. 11 Front Plate Assembly........................................................................................................4

Fig. 12 O-Ring Removal................................................................................................................4

Fig. 13 High Capacity Machine Front Plate Assembly ..................................................................5

Fig. 14 Large Barrel Machine Front Plate Assembly.....................................................................5

Fig. 15 Restrictor Tube..................................................................................................................5

Fig. 16 Dasher Assembly..............................................................................................................6

Fig. 17 Scraper Blade Removal....................................................................................................6

Fig. 18 Large Barrel Machine Dasher Assembly...........................................................................6

Fig. 19 High Capacity Machine Dasher Assembly ........................................................................6

Fig. 20 Drip Tray Assembly...........................................................................................................6

Fig. 21 Cleaning ALL Ports and Holes..........................................................................................7

Fig. 22 Dasher Lubrication............................................................................................................8

Fig. 23 Dasher Assembly..............................................................................................................8

Fig. 24 Scraper Blade Installation .................................................................................................9

Fig. 25 Scraper Blade Installation .................................................................................................9

Fig. 26 Scraper Blade Wear Mark.................................................................................................9

Fig. 27 Dasher Installation ............................................................................................................9

Fig. 28 Dasher Installation ............................................................................................................9

Fig. 29 Dasher with Blade (Front View).......................................................................................10

Fig. 30 Spigot Plunger Lubrication..............................................................................................10

Fig. 31 Front Plate Assembly......................................................................................................10

Fig. 32 Large Barrel Machine Front Plate Assembly...................................................................10

Fig. 33 Large Barrel Machine Front Plate Assembly...................................................................11

Fig. 34 Drip Tray Assembly.........................................................................................................11

Fig. 35 Restrictor Tube Lubrication.............................................................................................11

Fig. 36 Do Not Insert Objects!.....................................................................................................12

Fig. 37 Dispensing Product.........................................................................................................13

Fig. 38 MIXOUT Light .................................................................................................................13

Fig. 39 Mechanical Consistency Control.....................................................................................15

Fig. 40 Electronic Consistency Control .......................................................................................16

Fig. 41 Scraper Blade Wear Mark...............................................................................................17

Fig. 42 Drip Chute.......................................................................................................................17

Fig. 43 Clean Sharp Condenser Fins..........................................................................................17

Fig. 54 Spring Adjustment Mechanism .......................................................................................18

ILLUSTRATIONS

INTRODUCTION and INSTALLATION

ALWAYS USE A SUFFICIENT NUMBER OF PEOPLE

OR MECHANICAL LIFTING EQUIPMENT TO

PROTECT ALL PERSONNEL FROM PERSONAL

INJURY DURING THE REMAINING STEPS.

1. Raise the machine to install the four legs packed in

the mix pan or the four casters packed in a box on the

skid or on the front mounted drip tray. Be certain all

four are tight! Thread lock is suggested.

2. Carefully lower the machine to the floor and place it

where it will be installed.

3. Level the unit by turning the bottom part of each leg

clockwise or counterclockwise (Fig. 1). The machine

MUST be level to operate properly.

A MINIMUM 6” (152 MM) CLEARANCE MUST BE

MAINTAINED AT THE REAR AND SIDES OF THE

MACHINE FOR ADEQUATE VENTILATION.

ALWAYS CHECK ELECTRICAL SPECIFlCATIONS

ON THE DATA PLATE OF THE MACHINE. THE

DATA PLATE SPECIFICATIONS WILL ALWAYS

SUPERSEDE THE INFORMATION IN THIS MANUAL.

4. Electrical and refrigeration specifications are

located on the data plate on the rear panel of the

individual machines. Consult local authorities for

information regarding plumbing and electrical codes in

your area. Remove the left and right side panels for

power hook-up.

Note: All SaniServ machines should have their

own dedicated circuits to prevent low voltage

conditions caused by other operating equipment.

5. The water line connections on water-cooled

machines is located on the back side of the

machine. The IN/OUT lines are clearly marked and

equipped with 3/4” garden hose fittings.

FAILURE TO PROVIDE FOR PROPER EARTH

GROUND ACCORDING TO LOCAL ELECTRICAL

CODES COULD RESULT IN SERIOUS ELECTRICAL

SHOCK OR DEATH. DO NOT USE EXTENSION

CORDS. INSTALL THE PROPER SIZE WIRE FOR

THE REQUIRED MACHINE AMPS. BE CERTAIN TO

OBSERVE LOCAL CODES IN SELECTING WIRE OR

CORD SIZE AND TYPE.

DO NOT TURN MACHINE

ON UNTIL THE

INSTALLER’S PRE-

OPERATIONAL

CHECK SECTION IS

COMPLETE.

Installation

Fig. 1

Minimum

Clearance

4”(102 mm) for

This manual provides a general system description of the SaniServ Frozen Beverage Dispensers. It has been prepared

to assist in the training of personnel on the proper installation, operation, and maintenance of the machines.

Read and fully understand the instructions in this manual before attempting

to install, operate, or perform routine maintenance on the machines.

The following sections of the manual must be performed in sequence:

1. Installation 4. Assembly & Lubrication

2. Installer's Preoperational Check 5. Sanitizing & Operation

3. Disassembly & Cleaning 6. Consistency Adjustment

Introduction

PAGE 1

WARNING

IMPORTANT

Installer’s Preoperational Check

THE FOLLOWING ITEMS MUST BE PERFORMED BEFORE ATTEMPTING TO OPERATE THE EQUIPMENT:

INSTALLERS PREOPERATIONAL CHECK

PAGE 2

Fig. 3a

High Capacity

Machine Front

Plate

Fig. 3c

Machine Front

Plate 5” (127 mm)

Barrel

Fig. 3b

Large Barrel

Machine Front

Plate

Fig. 2

Control Switch

AUTO

CLEANOUT

1. Make certain that proper electrical connections have

been made. Plug power cord into power outlet.

2. Set each control switch (Fig. 2) to the “CLEANOUT”

position momentarily to verify the direction of rotation of

the dasher. Looking at the front of the machine, the

dasher should rotate counter-clockwise.

3. Set each control switch to the “OFF” position.

In the event the dasher turns clockwise, STOP and

do not proceed any further. On three-phase units,

reverse the polarity.

WARNING

UNDER NO CIRCUMSTANCES SHOULD THE UNIT

BE OPERATED IN THE “AUTO” POSITION FOR MORE

THAN THREE MINUTES WITH EMPTY FREEZING

CYLINDERS . DOING SO WILL RESULT IN DAMAGE

TO THE MACHINE.

CAUTION

Emptying Machine

Prior to the disassembly and cleaning of parts, the

machine must be emptied of product. Use the following

procedures (Steps 1 through 3). If this is first time

operation, disregard these steps.

DO NOT INSERT ANY OBJECTS OR TOOLS (FIG. 5)

INTO THE MIX INLET HOLE, RESTRICTOR TUBE

HOLE, OR FRONT PLATE DISPENSING HOLE WHILE

THE MACHINE IS RUNNING. DAMAGE TO THE

MACHINE OR PERSONAL INJURY MAY RESULT

1. For Models 108 & 704, remove the restrictor tube (Fig.

6) from the mix inlet holes and lay in the bottom of the mix

pans. Note: Some units have these tubes welded in

place

2. Set each control switch (Fig. 7) to the “CLEANOUT”

position and dispense all product from the freezing

cylinder by pulling downward on the spigot handle

(Fig. 10) to empty the machine.

3. Set each control switch to the “OFF” (center) position.

Close the spigot handle(s) (Fig. 8) before proceeding to

cleaning.

CONSULT YOUR LOCAL HEALTH AGENCY FOR LOCAL CLEANING AND SANITIZING REQUIREMENTS.

This unit does not come pre-sanitized from the factory. Before serving product, the dispenser must be disassembled,

cleaned, lubricated, and sanitized. Please be aware that these instructions are general guidelines. Cleaning and sanitizing

procedures must conform to local Health Authority requirements.

DISASSEMBLY and CLEANING

Fig. 6

Model 108 & 704

Restrictor Tube

Fig. 8

Dispensing Product

Fig. 7

Control Switch

Disassembly and Cleaning

AUTO

CLEANOUT

Fig. 5

Do Not Insert Objects or Tools

CAUTION

PAGE 3

DISASSEMBLY and CLEANING

Disassembly and Cleaning Procedure

1. Fill the machine with cold water and set each control

switch (Fig. 9) to the “CLEANOUT” position. DO NOT

use hot water which could damage the machine. Let the

machine agitate 1 to 2 minutes, then drain the water by

pulling downward on the spigot handle (Fig. 10). Repeat

the above procedure as necessary to make certain all

product is removed from the machine. After the machine

is empty, set each control switch to the “OFF” position.

2. Prepare a suitable detergent and water solution at a

temperature of approximately 125°F. (52°C.) to 130°F.

(55°C.). For best cleaning results select a concentrated

anti-bacterial dishwashing detergent containing

biodegradable anionic and nonionic surfactants. Avoid

detergents containing phosphates. DO NOT use an

abrasive detergent on any part of the dispenser.

DO NOT USE HOT WATER.

DOING SO MAY DAMAGE THE MACHINE.

3. Make certain that the machine is “OFF”. Fill the mix

pan(s) with the cleaning solution. Clean the mix pan(s)

thoroughly with a brush as the solution drains into the

freezing cylinder(s). Clean the mix inlet tube(s) and the

restrictor tube holes with the brush provided.

4. Set the control switch to the “CLEANOUT” position

and agitate for approximately 1 to 2 minutes and then

drain the water by pulling down on the spigot handle.

After the unit is empty, set each control switch to the

“OFF” position.

DO NOT USE ANY TOOLS OR SHARP OBJECTS TO

REMOVE ANY O-RINGS FROM THIS MACHINE.

SHARP OBJECTS WILL DAMAGE THE O-RINGS.

5. Remove the front plate by turning the black plastic

knobs in a counterclockwise direction (Fig. 11).

Disassemble the front plate in the following manner:

a. Remove the faspin and spigot handle.

b. Remove the front plate o-ring.

c. With the spigot handle removed, push the spigot

plunger out the top of the front plate and remove all

lubricant from the spigot plunger.

d. Remove the o-rings from the spigot plunger by

grasping the part with one hand and with a dry

cloth in the other hand, squeeze the o-ring upward.

When a loop is formed, grasp the o-ring with the

other hand and roll it out of its groove and off the

spigot plunger (Fig. 12).

Fig. 10

Dispensing Product Fig. 12

O-Ring Removal

Spigot Plunger

Faspin

Spigot

Handle

Front Plate

Front Plate O-ring

DO NOT LUBRICATE

Spigot Plunger

O-rings

Front Plate

Knobs

Fig. 9

Control Switch

Fig. 11

Front Plate Assembly

AUTO

CLEANOUT

CAUTION

PAGE 4

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