Advantage SENTRA SR Series Manual de usuario
I.O.M. #197 updated : 04/03/2023
INSTRUCTION MANUAL • INSTALLATION • OPERATION • MAINTENANCE
ADVANTAGE ENGINEERING, INC.
525 East Stop 18 Road Greenwood, IN 46142
317-887-0729 fax: 317-881-1277
Service Department fax: 317-885-8683
www.AdvantageEngineering.com
Model:
Serial Number :
Units with the G300
Control Instrument
INSTRUCTION MANUAL
SENTRA SR Series
with G300 Control Instrument
COVERING
INSTALLATION
OPERATION
MAINTENANCE
ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, IN 46142
317-887-0729 fax: 317-881-1277 Service Department fax: 317-885-8683
www.AdvantageEngineering.com E-mail: [email protected]
Temperature Control Units : Sentra with G300 Series Instrument
Page: 4
Advantage Engineering, Inc.
525 East Stop 18 Road Greenwood, Indiana 46142
317-887-0729 Fax: 317-881-1277
Service Department Fax: 317-885-8683www.AdvantageEngineering.com
TABLE OF CONTENTS
1.0 GENERAL 9
1.1 Receiving Instructions 10
1.2 Introduction 10
1.3 Safety 10
1.4 Water Treatment 11
1.5 Components 11
2.0 INSTALLATION 13
2.1 General 14
2.2 To and From Process Connections 14
2.3 Water Supply Connection 15
2.4 Drain Connection 15
2.5 Electrical Connection 16
3.0 START UP SEQUENCE 19
3.1 General 20
3.2 Machine Start Up and Operation 20
3.3 Instrument : Quick Start 24
3.4 Instrument : Basic Navigation 26
3.5 Instrment : Operating Screens 27
3.6 Instrument : Fault Screens 28
3.7 Instrument : Main Menu 29
3.8 Instrument : Setpoints Menu 29
3.9 Instrument : Utilities Menu 31
3.10 Instrument : Network Menu 32
3.11 Instrument : Features menu 33
3.12 Instrument : Options Menu 36
3.13 Instrument : Machine Menu 37
3.14 Shut Down - Disconnect 38
4.0 TROUBLESHOOTING 39
4.1 Unit Will Not Start (Display is not Illuminated) 40
4.2 Unit Will Not Start (Display Illuminated) 40
4.3 Unit Stops 40
4.4 Unit Overheats 41
4.5 Unit Underheats 41
4.6 Pressure Relief Valve Leaks 42
5.0 MAINTENANCE 45
5.1 Pump Seal Replacement 46
5.2 Heater Replacement 49
5.3 Cooling Valve Service 50
5.4 Voltage Changeover 52
5.5 Sensor Probe Service 55
5.6 Pressure Switch Service 56
5.7 Electronic Instrument Repair Policy And Procedure 57
5.8 Temperature Probe Calibration 58
5.9 Heater Contactor and Pump Motor Starter 60
Temperature Control Units : Sentra with G300 Series Instrument
Page: 5
Advantage Engineering, Inc.
525 East Stop 18 Road Greenwood, Indiana 46142
317-887-0729 Fax: 317-881-1277
Service Department Fax: 317-885-8683 www.AdvantageEngineering.com
6.0 COMPONENTS 61
6.1 Mechanical system 62
6.2 Electrical system 63
7.0 RELATED DRAWINGS 65
7.1 Physical : Cabinet Style for Units up to 16 kW Heaters and Pumps to 3 HP 66
7.2 Physical : Cabinet Style for Units up to 24 & 34 kW Heaters and Pumps to 3 HP 67
7.3 Physical : Cabinet Style for Units up to 5 & 7.5 HP Pumps 68
7.4 Regulator / Bypass Installation 69
7.5 Dual Zone Dolly 70
7.6 Stacking Rack 71
8.0 APPENDIX 73
8.1 Model Number & Suffix Coding 74
8.2 Interpretation of Process Pressure Gauges 75
8.3 Operation of Mold Purge 76
8.4 Remote and Autostart Feature Configuration 78
8.5 SPI Commands 80
8.6 Communication Cable 83
8.7 Optional Alarm Operation 84
8.8 Standard G English Factory Default Settings 85
8.9 Parts : #119 Pump 86
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THIS PAGE INTENTIONALLY BLANK
Temperature Control Units : Sentra with G300 Series Instrument
Page: 7
Advantage Engineering, Inc.
525 East Stop 18 Road Greenwood, Indiana 46142
317-887-0729 Fax: 317-881-1277
Service Department Fax: 317-885-8683 www.AdvantageEngineering.com
1.0 GENERAL
1.1 Receiving Instructions
1.2 Introduction
1.3 Safety
1.4 Water Treatment
1.5 Components
Temperature Control Units : Sentra with G300 Series Instrument
Page: 8
Advantage Engineering, Inc.
525 East Stop 18 Road Greenwood, Indiana 46142
317-887-0729 Fax: 317-881-1277
Service Department Fax: 317-885-8683www.AdvantageEngineering.com
1.1 RECEIVING INSTRUCTIONS
A. Temperature control units are generally shipped skid mounted, boxed and wrapped in
plastic prior to shipment.
B. Unbox the unit before accepting delivery. Check for visible damage and document any
evident damage on the delivery receipt or refuse the shipment. Shipping damage is the
responsibility of the carrier.
C. In order to expedite payment for damages, should they occur, follow proper procedures
and keep detailed records. Take photographs of any suspected damage.
1.2 INTRODUCTION
A. This manual covers temperature control units from 10 to 34 kW of heating capacity using
the Sentra G300 Series microprocessor control instrument. The standard uid operating
temperature range for this temperature control unit is 32°F to 300°F for units. Consult the
factory if you have questions about the operating range of your temperature control unit.
B. The intent of this manual is to serve as a guide in the installation, operation and
maintenance of your temperature control unit. Improper installation can lead to equipment
damage and poor performance. Failure to follow the installation, operation and
maintenance instructions may result in damage to the unit that is not covered under the
limited warranty. This manual is for standard products. The information contained in this
manual is intended to be general in nature. The information is typical only and may not
represent the actual unit purchased.
C. When calling for assistance from the Manufacturer’s Service Department, it is important
to know the model and serial number of the particular unit. The model number includes
critical unit information which is helpful when troubleshooting operating difculties. The
serial number allows the service team to locate manufacturing and testing records which
can have additional information relating to a particular unit.
1.3 SAFETY
A. It is important to become thoroughly familiar with this manual and the operating
characteristics of the unit.
B. It is the owner’s responsibility to assure proper operator training, installation, operation,
and maintenance of the unit.
C. Observe all warning and safety placards applied to the unit. Failure to observe all
warnings can result in serious injury or death to the operator and severe mechanical
damage to the unit.
WARNING: This equipment contains hazardous voltages that can cause severe injury or
death. Disconnect and lock out incoming power before installing or servicing the equipment.
Temperature Control Units : Sentra with G300 Series Instrument
Page: 9
Advantage Engineering, Inc.
525 East Stop 18 Road Greenwood, Indiana 46142
317-887-0729 Fax: 317-881-1277
Service Department Fax: 317-885-8683 www.AdvantageEngineering.com
D. Observe all safety precautions during installation, startup and service of this equipment
due to the presence of high voltage. Only qualified personnel should install, startup and
service this equipment.
E. When working on this equipment, observe precautions in literature and on tags, stickers
and labels located on the equipment. Wear work gloves and safety glasses.
F. Before installing and operating the unit, be aware of and follow any local laws and codes
that apply to the installation.
G. Samples of Warning Labels applied to typical temperature control units.
1. Alerts users to the danger of high voltage.
2. Alerts the user to possible explosive danger.
3. Alerts the user to a hot surface danger due to high operating temperatures.
CAUTION
WARNING
J5318-BF
Temperature Control Units : Sentra with G300 Series Instrument
Page: 10
Advantage Engineering, Inc.
525 East Stop 18 Road Greenwood, Indiana 46142
317-887-0729 Fax: 317-881-1277
Service Department Fax: 317-885-8683www.AdvantageEngineering.com
WARNING: Improper water treatment will void unit warranty.
1.4 WATER TREATMENT
A. The fluid used in your temperature control unit will greatly effect its short and long-
term operation. Lack of as well as improper water treatment can damage the
temperature control unit by causing scale build-up, excessive corrosion and/or bacterial
contamination. It is the equipment owner’s responsibility to prevent damage caused by
poor water quality. The services of a water treatment professional is recommended.
B. The use of untreated or improperly treated water in a temperature control unit may result
in scaling, erosion, corrosion, algae, bacteria or slime. The manufacturer recommends
ltering the process water to prevent solids from plugging critical parts.
C. It is recommended that the services of a qualied water treatment specialist be engaged
to determine what water treatment is required.
D. Advantage assumes no responsibility for equipment failures which result from untreated
or improperly treated water.
E. Do not use deionized water in this unit. Some customized units may be compatible with
deionized water. Consult the factory before using deionized water.
1.5 COMPONENTS
Cabinet style for units with:
• 24 & 34 kW heaters
• Up to 3 hp pumps
Approximate dimensions:
44" h x 16" w x 24" d
Cabinet style for units with:
• 5 & 7½ hp pumps
Cabinet style for units with:
• 16 kW & smaller heaters
• 3 hp & smaller pumps
Approximate dimensions:
29 ½" h x 12 ½" w x 19" d
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