Advanced Micro Controls Inc. 1700 Series Manual de usuario

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Instra

Series 1700

Intelligent

Resolver Interface

Modules

Allen-Bradley

1771 I/O

Module

User Manual

Manual: 940-57011

1731

1732

1733

1734

1741

1742

1743

1744

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General Information

ADVANCED MICRO CONTROLS INC.

Important User Information

The products and application data described in this manual are useful in a wide variety of

different applications. Therefore, the user and others responsible for applying these products

described herein are responsible for determining the acceptability for each application. While

efforts have been made to provide accurate information within this manual, AMCI assumes no

responsibility for the application or the completeness of the information contained herein.

UNDER NO CIRCUMSTANCES WILL ADVANCED MICRO CONTROLS, INC. BE

RESPONSIBLE OR LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING INDIRECT

OR CONSEQUENTIAL DAMAGES OR LOSSES, ARISING FROM THE USE OF ANY

INFORMATION CONTAINED WITHIN THIS MANUAL, OR THE USE OF ANY

PRODUCTS OR SERVICES REFERENCED HEREIN.

Throughout this manual the following two notices are used to highlight important points.

WARNINGS tell you when people may be hurt or equipment may be damaged

if the procedure is not followed properly.

CAUTIONS tell you when equipment may be damaged if the procedure is not

followed properly.

No patent liability is assumed by AMCI, with respect to use of information, circuits,

equipment, or software described in this manual.

The information contained within this manual is subject to change without notice.

Standard Warranty

ADVANCED MICRO CONTROLS, INC. warrants that all equipment manufactured by it will

be free from defects, under normal use, in materials and workmanship for a period of [1]year.

Within this warranty period, AMCI shall, at its option, repair or replace, free of charge, any equip-

ment covered by this warranty which is returned, shipping charges prepaid, within one year from

date of invoice, and which upon examination proves to be defective in material or workmanship

and not caused by accident, misuse, neglect, alteration, improper installation or improper testing.

The provisions of the "STANDARD WARRANTY" are the sole obligations of AMCI and

excludes all other warranties expressed or implied. In no event shall AMCI be liable for

incidental or consequential damages or for delay in performance of this warranty.

Returns Policy

All equipment being returned to AMCI for repair or replacement, regardless of warranty

status, must have a Return Merchandise Authorization number issued by AMCI. Call (860)

585-1254 with the model number and serial number (if applicable) along with a description of

the problem. A "RMA" number will be issued. Equipment must be shipped to AMCI with

transportation charges prepaid. Title and risk of loss or damage remains with the customer until

shipment is received by AMCI.

24 Hour Technical Support Number

24 Hour technical support is available on this product. For technical support, call (860) 583-

7271. Your call will be answered by the factory during regular business hours, Monday

through Friday, 8AM - 5PM EST. During non-business hours an automated system will ask

you to enter the telephone number you can be reached at. Please remember to include your area

code. The system will page one of two engineers on call. Please have your product model

number and a description of the problem ready before you call.

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About This Manual

20 Gear Drive, Plymouth Ind. Park, Terryville, CT 06786

Tel: (860) 585-1254 Fax: (860) 584-1973

Introduction

This manual explains the operation, installation, programming, and servicing of eight Series

1700 Intelligent Resolver Interface Modules for the Allen-Bradley 1771 I/O programmable

controller systems. These modules are the 1731, 1732, 1733, 1734, 1741, 1742, 1743, and

1744. The other four module in this series, the 1761, 1762, 1761-21, and 1763, are covered by

the following three manuals.

hýSeries 1760 Intelligent Resolver Interface Module User Manual

hý1761-21 Intelligent Resolver Interface Module User Manual

hý

1763 Intelligent Resolver Interface Module User Manual

It is strongly recommended that you read the following instructions. If there are any unan-

swered questions after reading this manual, call the factory. An applications engineer will be

available to assist you.

AMCI is a registered trademark of Advanced Micro Controls Inc.

The AMCI logo is a trademark of Advanced Micro Controls Inc.

PLC-2, PLC-3, and PLC-5 are registered trademarks of Allen-Bradley Company.

Viton is a registered trademark of E.I. DuPont

This product is licensed under patents and proprietary technology of Allen-Bradley

Company, Inc.. Allen-Bradley Company, Inc. does not warrant or support this product in any

manner.

Manuals at AMCI are constantly evolving entities. Your questions and comments on this

manual and the information it contains are both welcomed and necessary if this manual is to be

improved. Please direct all comments to: Technical Documentation, AMCI, 20 Gear Drive,

Plymouth Industrial Park, Terryville CT 06786, or fax us at (860) 584-1973.

Revision Record

The following is the revision history for this manual. In addition to the information listed

here, revisions will fix any known typographical errors and clarification notes may be added.

This manual, 940-57011, supersedes 940-57010. It adds the outline drawings and

specifications of the H25-FL and H25-SL transducers and updates all other transducer and

cabling prints. This electronic manual corresponds to the printed version of the manual 940-

07011 and software version 8, checksum 1339 which is used on revision H+ of the main PC

board. This software revision incorporates several features into the standard products that were

only available as specialty options before. These new features are described in chapter 1:

Series 1700 Introduction. The hardware revision is a change over from through-hole to surface

mount components. Minor design enhancements were also included.

Past Revisions

940-57010: Original release of the manual. It was released in two parts, 57010A.pdf and

57010B.pdf.

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About This Manual

II ADVANCED MICRO CONTROLS INC.

Notes

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Chapter 1 Series 1700 Introduction

1-1

20 Gear Drive, Plymouth Ind. Park, Terryville, CT 06786

Tel: (860) 585-1254 Fax: (860) 584-1973

This chapter serves as an introduction to the Series 1700 modules. It highlights

the Series 1700 family members, potential applications, compatible transducers,

and all of the modules’ features, including those added since the last revision.

Overview

The Series 1700 modules are Allen Bradley 1771

I/O compliant cards that convert resolver signals to

digital position and tachometer data that can be

reported over the backplane using either block or

single transfers. The 1700 modules eliminate the

separate resolver decoder box, PLC input card, and

associated wiring needed to bring the digital data

into a PLC.

Like an absolute optical encoder, a resolver is a

sensor that converts an angle into electrical signals.

However, this is where the similarities end. The

resolver is an analog device that does not contain

sensitive components such as optics and electronics

that may be damaged by severe environmental

conditions. Also, the position resolution of a

resolver is limited only by the electronics that decode

its signals. When attached to a 1700 module, the

resolver gives an absolute position value with up to

thirteen bit position resolution over a six conductor

cable.

A 1700 module application generally falls into one of two categories.

hýRotary Application - The resolver position directly correlates to an angular position on

the machine. One example is monitoring a press ram. As the press cycles through one

turn, the resolver position is used to monitor and control such functions as material feed

and part blow-off.

hýLinear Application - The resolver position correlates to a physical length. These

applications can be either single turn or multi-turn. An example of a single turn

application is a packaging machine where the resolver completes one turn for each

product. Here the resolver position is used to control when glue is applied or when the

package is cut to length. An example of a multi-turn application is monitoring the

position of a load on either a track or ball screw. In this type of application, linear

position is translated to rotary position through either a wheel or gearing. The

transducer completes several rotations in order to travel the complete distance.

AMCI also has a line of cable reel transducers for use in linear applications. A cable

reel transducer has a stranded stainless steel cable wrapped around a spring loaded

drum. As the cable is pulled out of the transducer, the drum rotates, which in turn

rotates the internal resolver. The cable is retracted by the force of the drums' spring.

Distances of up to forty-five feet can be measured with these transducers.

Physically, the Series 1700 modules are two slot cards that have one, two, three, or four

resolver inputs, called resolver, or transducer, channels. Their integral keyboard and display

allow you to setup the module and monitor position and tachometer data.

Figure 1.1 1700 Module & HT-20

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Chapter 1 Series 1700 Introduction

1-2 ADVANCED MICRO CONTROLS INC

Overview (continued)

All of the modules have programmable Transducer Setup Parameters that allow you to

scale and adjust the position and tachometer data. Additional Module Setup Parameters define

the type of transducer attached to the module, the digital format of the position and tachometer

data, and how the module communicates this data to the processor. The module can be

configured to use either block or single transfers.

When configured to use block transfers, you can further configure the module to accept

programming instructions and commands over the backplane. With backplane programming

enabled, you can read back parameter values instead of position and tachometer data by

entering Read Status Mode.

Series 1700 Family Members

The twelve modules in the 1700 series are shown in the table below. The shaded out models

are multi-turn modules not covered in this manual. Refer to About this Manual, pg. I

Introduction, for more information on the manuals for these modules.

Model Transducer

Inputs Resolution

1731 110 bit (1,024 counts)

1732 210 bit (1,024 counts)

1733 310 bit (1,024 counts)

1734 410 bit (1,024 counts)

1741 113 bit (8,192 counts)

1742 213 bit (8,192 counts)

1743 313 bit (8,192 counts)

1744 413 bit (8,192 counts)

1761 112 bit (4,096) per turn, 180 turns max. (737,280 counts max.)

1761-21 112 bit (4,096) per turn, 180 turns max. (737,280 counts max.)

Reset input. Programmable to fractional number of turns.

1762 212 bit (4,096) per turn, 180 turns max. (737,280 counts max.)

1763 110 bit (1,024) per turn, 10,000 turns max. (10,000,000 counts max.)

Table 1.1 Series 1700 Family Members

The 1730 and 1740 modules covered by this manual are primarily intended for single turn

applications. They can be used in multi-turn applications by placing a gear ratio between the

output shaft of the machine and the transducer. AMCI has a line of transducers with an inter-

nal (x):1 ratio for use in these applications. However, you must remember that the maximum

number of counts remains fixed at either 1,024 or 8,192 counts. If you need higher resolution,

you must use a 1760 module. These modules provide up to 4,096 counts per turn over a

maximum of 180 turns. (737,280 counts max.)

See pg. 1-4, AMCI Compatible Transducers, for more information on the single and multi-

turn transducers available from AMCI for use with the 1730 and 1740 modules.

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Chapter 1 Series 1700 Introduction

1-3

20 Gear Drive, Plymouth Ind. Park, Terryville, CT 06786

Tel: (860) 585-1254 Fax: (860) 584-1973

Brushless Resolver Description

The brushless resolver is unsurpassed by any other type of rotary position transducer in its

ability to withstand the harsh industrial environment. An analog sensor that is absolute over a

single turn, the resolver was originally developed for military applications and has benefited

from more than 50 years of continuous use and development.

The resolver is essentially a rotary transformer with one important distinction. The energy

coupled through a rotary transformer is not affected by shaft position whereas the magnitude of

energy coupled through a resolver varies sinusoidally as the shaft rotates. A resolver has one

primary winding, the Reference Winding, and two secondary windings, the SIN and COS

Windings. (See figure 1.2, Resolver Cut away View). The Reference Winding is located in

the rotor of the resolver, the SIN and COS Windings in the stator. The SIN and COS Windings

are mechanically displaced 90 degrees from each other. In a brushless resolver, energy is

supplied from the Reference Winding to the rotor by a rotary transformer. This eliminates

brushes and slip rings in the resolver and the reliability problems associated with them.

In general, the Reference Winding is excited by an AC voltage called the Reference Voltage

(VR). (See figure 1.3, Resolver Schematic). The induced voltages in the SIN and COS

Windings are equal to the value of the Reference Voltage multiplied by the SIN or COS of the

angle of the input shaft from a fixed zero point. Thus, the resolver provides two voltages

whose ratio represents the absolute position of the input shaft. (SIN θ/ COS θ= TAN θ, where

θ= shaft angle.) Because the ratio of the SIN and COS voltages is considered, any changes in

the resolvers’ characteristics, such as those caused by aging or a change in temperature, are

ignored.

R1 (Red/Wht)*

R2 (Blk/Wht)

COS

Winding

S4 (Blu)

S2 (Yel)

S3 (Blk)

S1 (Red)

SIN

Winding

VC= VRCOSθ

Rotary

Transformer VS= VRSINθ

*(Wire Color)

Reference Winding

SIN and COS Windings

Rotary

Transformer

Figure 1.2 Resolver Cut away View Figure 1.3 Resolver Schematic

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Chapter 1 Series 1700 Introduction

1-4 ADVANCED MICRO CONTROLS INC

AMCI Compatible Transducers

Table 1.2 lists the AMCI transducers compatible with the 1700 modules.

Model Shaft Mount Turns Comments

R11X-J10/7 0.120” Servo 1 NEMA 1, size 11 resolver

R11X-J12/7 0.188” Servo 1NEMA 1, size 11 resolver

HT-6 0.188” Front/Side 1 NEMA 13 R11X-J12/7 transducer

HT-20 0.625" Front/Side 1 NEMA 13 heavy duty transducer

HT-20S 0.625" Front/Side 1 HT-20 w/ side mounted connector.

HT-20C 0.625" Front/Side 1 NEMA 4X, stainless steel HT-20, w/ Viton®shaft seal,

conduit connector.

HT-20K 0.625" Front/Side 1 NEMA 4X, stainless steel HT-20, w/ Viton shaft seal.

HT-20L 0.625" Front/Side 1 NEMA 4X, stainless steel HT-20, w/ Nitrile shaft seal.

H25-FE 0.375” Flange 1 NEMA 4, size 25, end connector

H25-FS 0.375” Flange 1 NEMA 4, size 25, side connector

H25-FL 0.375” Flange 1 NEMA 4, size 25, integral 15 foot (3 meter) cable

H25-SE 0.375” Servo 1NEMA 4, size 25, end connector

H25-SS 0.375” Servo 1 NEMA 4, size 25, side connector

H25-SL 0.375” Servo 1NEMA 4, size 25, integral 15 foot (3 meter) cable

HT-400,

HT-400A,

HT-400B

0.625" Front/Side 1 NEMA 4, HT-20 Bolt-in replacement for Autotech

RL100 transducers. Conduit, Autotech connector, or

AMCI connector styles available.

HT-20-(X) 0.625" Front (X)† HT-20 w/ internal (X):1 gear ratio

HTT-20-1 0.625" Front 1 Redundant single turn resolvers‡

HTT-400-1 0.625" Front 1Redundant single turn resolvers‡, Bolt-in replacement

for Autotech RL220 transducers.

HTCR-9n-1 0.047"

Cable Foot 12" Cable Reel Transducer, 12" span, 0.003" max.

resolution, 45 ft stranded stainless cable standard.

HTCR-9n-6 0.047"

Cable Foot 76" Cable Reel Transducer, 76" span, 0.010" max.

resolution, 45 ft stranded stainless cable standard.

HTCR-9n-20 0.047"

Cable Foot 254" Cable Reel Transducer, 254" span, 0.032" max.

resolution, 45 ft stranded stainless cable standard.

† Available gear ratios are: 2:1, 2.5:1, 2.77:1, 3:1, 4:1, 4.8:1, 5:1, 6:1, 7:1, 8:1, 9:1, 10:1, 12:1, 13:1, 15:1,

16:1, 20:1, 24:1, 36:1, 40:1, 50:1, 60:1, 64:1, 100:1, 105:1, 150:1,180:1, 250:1 and 256:1

‡ This package contains two resolvers geared 1:1 with the input shaft. Most commonly used in systems that

mandate redundant sensors, AMCI can install two different size 11 resolvers in the package per customer

requirements. Contact AMCI for more information.

Table 1.2 Compatible AMCI Transducers

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Chapter 1 Series 1700 Introduction

1-5

20 Gear Drive, Plymouth Ind. Park, Terryville, CT 06786

Tel: (860) 585-1254 Fax: (860) 584-1973

Other Compatible Transducers

In addition to AMCI transducers, the 1700 modules directly support Autotech transducers.

The Autotech models supported are:

hýAll SAC-RL100 Transducers. (Size 40, NEMA 13)

hýAll E6R and E7R-RL101 Transducers. (Size 25, NEMA 13)

hý

SAC-RL101-010 Transducer. (Size 11, NEMA 1)

If your project is a new installation, or you can budget the cost of replacing the transducer,

we strongly suggest using AMCI transducers. AMCI is the only company in the marketplace

that designs and manufactures the resolvers used in its products. Our transducers and modules

are designed to work together, and when specified and installed properly will work for years to

come.

If your project involves converting system originally designed for Autotech products you

can most likely use AMCI transducers without re-designing transducer mounting brackets.

Table 1.3 lists Autotech transducer part numbers and the AMCI bolt-in replacements. Note

that the resolvers used in AMCI transducers are for AMCI products and all connectors are

AMCI standard connectors, unless otherwise stated.

Autotech

Transducer AMCI

Transducer Comments

SAC-RL101-010 R11X-J10/7 Mechanically identical except that wires come out

the back instead of the side.

E6R-RL101-000EF

E7R-RL101-000EF H25-FE Bolt-in replacement. Shorter body length.

E6R-RL101-000ES

E7R-RL101-000ES H25-SE Bolt-in replacement when servo mounting.

Different bolt pattern on front, shorter body.

E6R-RL101-000SF

E7R-RL101-000SF H25-FS Bolt-in replacement. Shorter body length, side

connector in different location.

E6R-RL101-000SS

E7R-RL101-000SS H25-SS Bolt-in replacement when servo mounting.

Different bolt pattern on front, shorter body

length, side connector in different location.

SAC-RL100-010 HT-400-1 Direct replacement.

SAC-RL100-M11 HT-400A-1

HT-400B-1 Direct replacement, Autotech connector.

Direct replacement, AMCI connector.

SAC-RL220-G010C HTT-400-1 Direct replacement.

SAC-RL220-G010M HTT-400A-1

HTT-400B-1 Direct replacement, Autotech connector.

Direct replacement, AMCI connector.

Table 1.3 Autotech / AMCI Transducer Cross-reference

If you decide to use your Autotech transducers, you must change the Resolver Type

parameter from the keyboard or processor. The module then sets the reference voltage to

Autotech levels. If you set the Resolver Type to Autotech and you are using a multi-channel

module, then all of the transducers must be Autotech’s. If you wish to bring both types of

transducers into a single module, you must set the Resolver Type parameter to AMCI and use

an AMCI RM-3 Reference Module to connect the Autotech transducers. For more information

on using AMCI and Autotech transducer, refer to chapter 3, pg. 3-13, Using AMCI and

Autotech Transducers Together.

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