Adtech ADTECH4 CNC Series Manual de usuario

ADTECH4 Series

CNC Maintenance Manual

ADTECH4 SeriesCNC Maintenance Manual

Basic Information

This Manual is written by Adtech (Shenzhen) Technology Co., Ltd.

This Manual is mainly written by: Tang Xiaobing

This Manual was first released onAugust 27, 2013, with version No. A0101 and item number BZ001B092A.

The property rights of all the parts of the manual belong to Adtech (Shenzhen) Technology Co., Ltd. (Adtech for short), and

any form of imitation, copying, transcription or translation by any company or individual without the permission is

prohibited. This manual does not include any form of assurance, standpoint expression, or other intimations. Adtech and the

stuffs have no responsibility for any direct or indirect disclosure of the information, benefit loss or business termination of

this manual of the quoted product information. In addition, the product and the information mentioned in this manual are for

reference only, and the content is subject to change without notice.

Adtech (Shenzhen) Technology Co., Ltd.

ADTECH4 SeriesCNC Maintenance Manual

Precautions and Explanations

※Transport and storage:

Do not stack product package more than six layers;

Do not climb, stand on or place heavy stuff on the product package;

Do not pull the cable still connecting with machine to move product.

Forbid impact and scratch on the panel and display;

Prevent the product package from humidity, sun exposure, and rain.

※Open-box inspection:

Open the package to confirm the product to be purchased by you.

Check damages situation after transportation;

Confirm the integrity of parts comparing with the parts list or damages situation;

Contact our company promptly for discrepant models, shortage accessories, or transport damages.

※Wiring

Ensure the persons involved into wiring and inspecting are specialized staff;

Guarantee the product is grounded with less than 4Ω grounding resistance. Do not use neutral line (N) to substitute earth

wire.

Ensure grounding to be correct and solid, in order to avoid product failures or unexpected consequences;

Connect the surge absorption diodes to the product in the required direction, otherwise, the product will be damaged;

Ensure the power switch is OFF before inserting or removing plug, or disassembling chassis.

※Overhauling

Ensure the power is OFF before overhauling or components replacement;

Make sure to check failures after short circuit or overloading, and then restart the machine after troubleshooting

Do not allow to frequently connect and disconnect the power, and at least one minute interval between power-on and

power-off.

※Miscellaneous

Do not open housing without permission;

Keep power OFF if not in use for a long time;

Pay close attention to keep dust and ferrous powder away from control;

Fix freewheel diode on relay coil in parallel if non-solid state relay is used as output relay. Check whether power supply

meets the requirement to ensure not burning the control.

Install cooling fan if processing field is in high temperature, due to close relationship between service life of the control

and environmental temperature. Keep proper operative temperature range for the control: 0℃~ 60℃.

Avoid using the product in the overheating, humid, dusty, or corrosive environments;

ADTECH4 SeriesCNC Maintenance Manual

Add rubber rails as cushion on the place with strong vibration.

※Maintenance:

Please implement routine inspection and regular check upon the following items, under the general usage conditions (i.e.

environmental condition: daily average 30℃, load rate: 80%, and operating rate: 12 hours/ day)

Routine

Inspecti

Routine

Confirm environmental temperature, humidity, dust, or foreign objects.

Confirm abnormal vibration and noise;

Check whether vents are blocked by yarn etc.

Regular

Check

One

year

Check whether solid components are loose

Confirm whether terminal block is damaged

ADTECH4 SeriesCNC Maintenance Manual

Contents

1. Foreword............................................................................................................................- 9 -

2. System Technical Features..............................................................................................- 10 -

2.1 Technical Parameters..............................................................................................................- 10 -

2.2 System Functions ...................................................................................................................- 12 -

2.2.1. Self-diagnosis.............................................................................................................................................- 12 -

2.2.2. Compensation.............................................................................................................................................- 12 -

2.2.3. Abundant Instruction System .....................................................................................................................- 12 -

2.2.4. Full Chinese Menu Operation & Full Screen Edit......................................................................................- 12 -

2.2.5. Abundant Error-correction Functions.........................................................................................................- 12 -

2.2.6. Program Exchange between CNC System and PC.....................................................................................- 13 -

2.3 System Operating Condition ..................................................................................................- 13 -

3. Operating Panel...............................................................................................................- 14 -

3.1 ADTCNC46 Series System LCD/ Button Panel ....................................................................- 14 -

LCD display unit ....................................................................................................................- 15 -

3.2 ADTCNC49 Series System LCD/ Button Panel ....................................................................- 16 -

3.3 System Menus ........................................................................................................................- 16 -

3.3.1. Auto-monitor submenu...............................................................................................................................- 17 -

3.3.2. Program editing submenu...........................................................................................................................- 17 -

3.3.3. Parameters submenu...................................................................................................................................- 18 -

3.3.4. Working coordinate submenu.....................................................................................................................- 18 -

3.3.5. Diagnosis submenu ....................................................................................................................................- 19 -

3.4 Operating Keys.......................................................................................................................- 21 -

4. Manual Operation...........................................................................................................- 22 -

4.1 Returning to reference point manually...................................................................................- 22 -

4.2 Continuous Feeding Manually ...............................................................................................- 23 -

4.3 Single Step Feeding................................................................................................................- 24 -

4.4 Hand wheel feeding................................................................................................................- 25 -

4.5 Manual auxiliary function operation ......................................................................................- 26 -

ADTECH4 SeriesCNC Maintenance Manual

4.6 Tool setting.............................................................................................................................- 28 -

4.6.1. Centered (M series)....................................................................................................................................- 28 -

(1) Single axis centered...........................................................................................................- 28 -

(2) Square centered ................................................................................................................- 29 -

(3) Plane circle (XY plane) centered .....................................................................................- 29 -

4.6.2. Tool regulator (M series)............................................................................................................................- 31 -

4.6.3. Tool setting by test cutting (L series)..........................................................................................................- 32 -

4.7 Data settings...........................................................................................................................- 33 -

4.7.1. Tool compensation data setting ..................................................................................................................- 33 -

4.7.2. System parameter setting............................................................................................................................- 34 -

4.8 System shortcuts.............................................................................................................................- 35 -

5. Automatic Operation ......................................................................................................- 36 -

5.1 Memory Operation.................................................................................................................- 36 -

5.2 MDI Operation.......................................................................................................................- 36 -

5.3 USB disk DNC.......................................................................................................................- 37 -

5.4 Speed rate adjustment.............................................................................................................- 37 -

5.5 Run idle..................................................................................................................................- 37 -

5.6 SBK Function.........................................................................................................................- 38 -

5.7 BDT function..........................................................................................................................- 38 -

5.8 StoppingAutomatic Operating...............................................................................................- 38 -

6. Safe Operation.................................................................................................................- 40 -

6.1 Emergency Stop .....................................................................................................................- 40 -

6.2 Hard Limit Over Travel..........................................................................................................- 40 -

6.3 Soft Limit Over Travel...........................................................................................................- 40 -

7. Alarm and Self-diagnosis Function ...............................................................................- 41 -

7.1 NC Program Execution Alarm................................................................................................- 41 -

7.2 System Environment Alarms..................................................................................................- 43 -

7.3 Alarm processing....................................................................................................................- 45 -

7.4 Self-diagnosis.........................................................................................................................- 45 -

8. Program Saving & Editing.............................................................................................- 46 -

8.1 Saving the Program in the Memory........................................................................................- 46 -

8.1.1. Keypad Input (New Program) ....................................................................................................................- 46 -

ADTECH4 SeriesCNC Maintenance Manual

8.1.2. PC Serial Port Input....................................................................................................................................- 46 -

8.1.3. Copying Processing Files from USB Disk .................................................................................................- 46 -

8.2 Reading Programs into Work Area.........................................................................................- 46 -

8.2.1. Reading Programs from Controller into Work Area ...................................................................................- 46 -

8.2.2. Reading Programs from USB Disk into Work Area ...................................................................................- 47 -

8.3 Editing & Modifying Programs..............................................................................................- 47 -

8.4 Deleting Files .........................................................................................................................- 47 -

8.4.1. Deleting Files in Memory...........................................................................................................................- 47 -

9. Main Interfaces of the System........................................................................................- 49 -

9.1 Position Interface....................................................................................................................- 49 -

9.2 Programming Interface...........................................................................................................- 52 -

9.3 MDI interface.........................................................................................................................- 54 -

MDI interaction interface is shown below:..........................................................................- 54 -

MDI Interface.........................................................................................................................- 54 -

9.4 File Management....................................................................................................................- 55 -

9.5 Graphic Simulation.................................................................................................................- 56 -

9.6 Parameter Interface.................................................................................................................- 57 -

IO configuration parameters.................................................................................................- 60 -

IO Configuration Parameters Interface...............................................................................- 61 -

9.7 Compensation interface..........................................................................................................- 61 -

9.8 M series workpiece coordinate system setting interface ........................................................- 62 -

9.9 Controller Diagnosis Interface (Diagnosis)............................................................................- 66 -

9.10 Macro Variable View Interface (Macro Variable)...................................................................- 67 -

9.11 Current mode instruction info ................................................................................................- 68 -

10. System Maintenance .......................................................................................................- 69 -

10.1 Restart.....................................................................................................................................- 69 -

10.2 System Upgrade .....................................................................................................................- 69 -

10.3 Reset.......................................................................................................................................- 69 -

10.4 Parameter Backup & Restore .................................................................................................- 69 -

10.5 Entering BISO Interface.........................................................................................................- 70 -

11. System Parameters..........................................................................................................- 71 -

11.1 Parameter Index List ..............................................................................................................- 72 -

ADTECH4 SeriesCNC Maintenance Manual

11.2 General parameter (P1.) .......................................................................................................- 103 -

11.3 Axis parameter configuration (P2.)......................................................................................- 118 -

11.4 Management parameter (P3.) ...............................................................................................- 138 -

11.5 Tool magazine parameters (P4.)...........................................................................................- 145 -

11.6 Principal axis parameter (P5.) ..............................................................................................- 145 -

11.7 Port configuration (P6.)........................................................................................................- 152 -

12. Hardware Interface Definition and Connection Instructions...................................- 154 -

12.1 Installation Layout................................................................................................................- 154 -

12.1.1. 46 Series External Interface Diagram.....................................................................................................- 154 -

12.1.2. 49 Series External Interface Diagram.....................................................................................................- 154 -

12.1.3. 46 Series Mounting dimensions .............................................................................................................- 156 -

12.1.4. 49 Series Mounting dimensions .............................................................................................................- 157 -

12.1.5. Installation precautions...........................................................................................................................- 158 -

12.2 Interface Definition ..............................................................................................................- 160 -

12.2.1. Motor Drive Control Interface................................................................................................................- 160 -

12.2.2. Digital input interface.............................................................................................................................- 163 -

Default input port configuration of 46M series (milling machine)..................................- 165 -

Default input port configuration of 46L series XS5 (lathe)..............................................- 166 -

Default input port configuration of 49M series XS7 (milling machine)..........................- 167 -

12.2.3. Digital output interface...........................................................................................................................- 171 -

Default output port configuration of M series milling machine CNC4640(XS6),

CNC4960(XS8) .....................................................................................................................- 173 -

Default output port configuration of M series milling machine CNC4960(XS15).........- 174 -

Default output port configuration of Lseries (lathe)........................................................- 176 -

12.2.4. Handheld box interface ..........................................................................................................................- 176 -

12.2.5. Analog output interface (46 series XS8) ................................................................................................- 180 -

12.2.6. Principal axis encoder interface (46 series XS12, 49 series XS10) ........................................................- 181 -

12.2.7. RS232 transmission interface (46 series XS9, 49 series XS11)..............................................................- 186 -

12.2.8. USB memory connection interface (46 series XS10).............................................................................- 186 -

12.2.9. PC USB communication interface (46 series XS11, 49 series X13).......................................................- 186 -

12.3 Electrical connection diagram..............................................................................................- 186 -

12.3.1. Symbol schematic diagram.....................................................................................................................- 186 -

ADTECH4 SeriesCNC Maintenance Manual

12.3.2. Power connection diagram.....................................................................................................................- 187 -

12.3.3. Servo drive connection diagram.............................................................................................................- 188 -

12.3.4. Step connection diagram ........................................................................................................................- 189 -

12.3.5. IO electrical connection diagram............................................................................................................- 190 -

12.3.6. ADT9163 splitter wiring diagram ..........................................................................................................- 193 -

12.3.7. ET102A splitter wiring diagram.............................................................................................................- 196 -

ET102A splitter function definition....................................................................................- 197 -

12.3.8. ET202A splitter wiring diagram.............................................................................................................- 199 -

ET202A splitter function definition.......................................................................................................................- 199 -

ADTECH4 SeriesCNC Maintenance Manual

1. Foreword

CNC4 series numerical control system is economic embedded system developed byAdtech (Shenzhen)

Technology Co., Ltd. for lathes, milling machines and machining centers, where CNC4640 and 4940 are four

axes motion controllers, CNC4960 is six axes motion controller and CNC4620 is two axes motion controller.

Instructions and reading convention of the Manual

Before using this CNC system, please read this Manual carefully to operate properly.

Explanation of terms and reading conventions of this manual:

CNC4640 and CNC4620 are control systems with different axes but same hardware functions. M Series

applications for milling machines and L Series applications for lathes are developed on this platform. The

applications differ on functions and interfaces.

M series refers to a system for milling machine motion function. The interfaces and functions followed by

a 'M' or "M Series" note are dedicated for the software system of milling machines.

L series refers to a system for lathe motion function. The interfaces and functions followed by an 'L' or "L

Series" note are dedicated for the lathe software system.

"CNC system", "NC controller" and "CNC46XX" mentioned in this manual refer to CNC4640/4620;

"Note" indicates prompt for the operator in related operations or settings, or else it may cause operation

failure or an action cannot be executed.

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