ADT 927 Manual de usuario
P/N 90927-SPPM-000-00
Dec 2018
ADT Model 927 Water
Recycling System
Preventing maintenance manual
Advanced Dicing Technologies Ltd.
ii
Advanced Dicing Technologies Ltd. —www.adt-dicing.com
5 Hamada St., Hi-Tech Park (South), P.O.Box 87, Yokneam 20692, Israel
Tel.: 972-4-8545222, Fax: 972-4-8550007
Confidential
This information is the property of ADT Ltd.
Any reproduction, publication or distribution to a third party is strictly forbidden, unless written
permission is given by an authorized agent of Advanced Dicing Technologies Ltd.
ADT Model 927 Water Recycling System
Safety First
P/N 90927-SPPM-000-00
iii
SAFETY FIRST
ADT believes that the safety of personnel working with and around our
systems is the most important consideration. Read the safety information
before operating the System or perform any maintenance function.
Warnings
Obey and follow all warnings and cautions given in this manual.
Comply with all approved and established precautions for operating
electrical equipment.
Only qualified and authorized personnel should perform maintenance
or repair tasks.
Verify the power, air and water facilities are turned off before
beginning any maintenance procedure, part replacement, or repairs.
Danger: Electrical Shock Hazard. High voltage ispresent at points throughout the
System. Contact with high voltagecan result in injury or death. Before openinganycover,
make sure that there is no voltagepresent byswitching off the Circuit Breaker. Switching off
the Main Power Switch does not cut off power to the system.When performing maintenance,
disconnect the mainspower plug from the wall outlet.
Danger: High PressureWater and Air Hazards.Observe standard operating
procedures toavoid contact with High Pressure Air andWater, whichcan present hazards,
especiallyto eyes.
Danger: Bodily Injury Hazard. Becareful not to drop anyof the system parts. Dropping
certainparts mightcause bodily injuryor damage to the parts.
Safety Features
The ADT Model 927 Water Recycling System is equipped with the
following safety features. Look at them and get to know them.
EMERGENCY STOP BUTTON: Pressing the red EMERGENCY STOP BUTTON
stops ALL activities in the System. The Emergency Stop Button is
located on the system front panel.
CIRCUIT BREAKER SWITCH: switching down the CIRCUIT BREAKER SWITCH
immediately cuts off power to the System. The Circuit Breaker Switch
is located on the system right side.
FRONT LOWER COVER SAFETY SWITCH: when opening the Front Lower
Cover, the FRONT LOWER COVER SAFETY SWITCH puts the system in a
Standby mode. The Front Lower Cover Safety Switch is located behind
the lower front door, on the upper left corner.
COVERS LOCK: all of the system COVERS (except the front main door)
require a metric Allen wrench for opening and removing the cover.
Table of Contents
Advanced Dicing Technologies Ltd.
iv
TABLE OF CONTENTS
1. Overview _____________________________________________1
2. SPPM kit parts list received ______________________________2
3. Preventing maintenance procedure _______________________3
3.1 Water tanks cleaning______________________________________________ 3
3.2 Cleaning the pre-filter _____________________________________________ 5
3.3 Replacing the slurry bag filter ______________________________________ 6
3.4 Replacing the filter modules________________________________________ 7
3.5 Cleaning the Air Regulator Filter ___________________________________ 10
3.6 Setup the machine _______________________________________________ 10
3.6.1 Powering OFF__________________________________________________ 11
4. Preparing the System __________________________________12
4.1 Inspecting Valves Orientation______________________________________ 12
4.2 Filling the Bottom Water Tank _____________________________________ 13
4.3 Bleeding Air from Pumps _________________________________________ 13
4.4 Checking for Water Leaks_________________________________________ 13
4.5 Operating parameters ____________________________________________ 13
ADT Model 927 Water Recycling System
P/N 90927-SPPM-000-00
v
LIST OF FIGURES
Figure 3-1. Clean water tanks ________________________________________________ 3
Figure 3-2. Clean water level sensors __________________________________________ 4
Figure 3-3. Water level sensors screen_________________________________________ 4
Figure 3-4. Pre-filter (F1) ____________________________________________________ 5
Figure 3-5. Pre-filter element_________________________________________________ 5
Figure 3-6. Slurry bag-filter (F2)_______________________________________________ 6
Figure 3-7. Bag-filter _______________________________________________________ 7
Figure 3-8. Filter locker _____________________________________________________ 7
Figure 3-9. Filter holding ring_________________________________________________ 8
Figure 3-10. Filter top cover (and removed) _____________________________________ 8
Figure 3-11. Tube with O-rings _______________________________________________ 9
Figure 3-12. Filter element-extracting tool _______________________________________ 9
Figure 3-13. Main circuit breaker_____________________________________________ 10
Figure 3-14. Standby screen ________________________________________________ 11
Figure 4-1. Pump air bleed screw ____________________________________________ 13
ADT Model 927 Water Recycling System
P/N 90927-SPPM-000-00
i
1. OVERVIEW
The ADT Model 927 Water Recycling System provides a closed-loop
uniform supply of water, which is used for dicing machines.
The system recycles the saw drain water through a number of filters, cools
the water to a set temperature, and delivers a steady flow of water to the
dicing machine.
The 927 preventing maintenance procedure is recommended to be
performed every 6 months under regular conditions. The preventing
maintenance procedure is done in addition to the maintenance tasks that
are performed routinely on a periodic basis, and maintenance performed
because of warnings displayed by the PLC. For further information regard
routinely maintenance, see 927 full operation and maintenance manual at
section 6.
ADT Model 927 Water Recycling System
P/N 90927-SPPM-000-00
ii
2. SPPM KIT PARTS LIST RECEIVED
The 927 SPPM kit is supplied with the following items and parts:
Table 2-1. Parts and Accessories
#
Part Description
ADT Part Number
Qty
1
Membrane - Ultra Filtration Elements
23100-0017-001
2
2
Membrane Connectors + O-rings
23100-0017-003
2
3
Membrane Pressure Housing O-ring
23100-0017-004
4
4
Big Blue O-Ring
23100-0020-011
1
5
O-RING ID=13/16" OD=3.34" W=3/16"
BUNA-N
61400-0002-012
4
6
927 Prevent maintenance manual
90927-SPPM-000-00
1
ADT Model 927 Water Recycling System
P/N 90927-SPPM-000-00
iii
3. PREVENTING MAINTENANCE PROCEDURE
Caution: Cleaning and replacing the water filters may cause water to spill on the
system and on the floor. Place cloths or other absorbent material under the
cleaned/replaced filter to absorb the water.
Note: Cleaning and replacing the filters requires putting the system in standby
mode or powering down.
3.1 Water tanks cleaning
After working with the System for a long period, dicing debris
accumulates in the sediment water tank.
To empty the water tank:
Power down the System.
Remove the rear lower cover.
Put a bucket or a vacuum cleaner near the sediment water tank cork,
and open the cork.
Do the same for the supply water tank.
Use a piece of cleaning cloth or cleaning paper towel to remove all
sediments of sediment water tank. Clean the inside of the tank. In
addition clean the water level sensors.
Do the same for supply water tank.
Figure 3-1. Clean water tanks
ADT Model 927 Water Recycling System
P/N 90927-SPPM-000-00
iv
Figure 3-2. Clean water level sensors
After water tanks cleaned, check all water level sensors function well,
check at water level sensors screen at setup screens. See 927 full
manual at section 4.7.1
Figure 3-3. Water level sensors screen
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