ADC AD-78III Manual de usuario

AD-78 III

(Gas HSI - Phase 7/FSS)

Installation Manual

For replacement parts, contact the reseller from which the dryer

was purchased or

American Dryer Corporation

88 Currant Road

Fall River MA 02720-4781

Telephone: (508) 678-9000 / Fax: (508) 678-9447

e-mail: [email protected]

www.amdry.com

WARNING: For your safety the information in

this manual must be followed to minimize the

risk of fire or explosion or to prevent property

damage, personal injury or death.

—Do not store or use gasoline or other flammable

vapors and liquids in the vicinity of this or any

other appliance.

—WHAT TO DO IF YOU SMELL GAS:

•Do not try to light any appliance.

•Do not touch any electrical switch; do not

use any phone in your building.

•Clear the room, building or area of all

occupants.

•Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instructions.

•If you cannot reach your gas supplier, call

the fire department.

—Installation and service must be performed by a

qualified installer, service agency or the gas

supplier.

AVERTISSEMENT: Assurez-vous de bien

suivre les instructions données dans cette notice

pour réduire au minimum le risque d’incendie

ou d’explosion ou pour éviter tout dommage

matériel, toute blessure ou la mort.

—Ne pas entreposer ni utiliser d’essence ni

d’autres vapeurs ou liquides inflammables à

proximité de cet appareil ou de tout autre

appareil.

—QUEFAIRESIVOUSSENTEZUNEODEUR

DE GAZ:

•Ne pas tenter d’allumer d’appareils.

•Ne touchez à aucun interrupteur. Ne pas

vous servir des téléphones se trouvant dans

le bâtiment.

•Évacuez la pièce, le bâtiment ou la zone.

•Appelez immédiatement votre fournisseur

de gaz depuis un voisin. Suivez les

instructions du fournisseur.

•Si vous ne pouvez rejoindre le fournisseur

de gaz, appelez le service des incendies.

—L’installation et l’entretien doivent être assurés par

un installateur ou un service d’entretien qualifié

ou par le fournisseur de gaz.

082401JEV/tcosta ADC Part No. 113340

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AD-78 III

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY qualified technicians should service this equipment.

OBSERVEALLSAFETYPRECAUTIONS displayed on the equipment or specified in the installation manual included with

the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

“IMPORTANT NOTE TO PURCHASER”

Information must beobtained from your local gas supplier on the instructions

to be followed if the user smells gas. These instructions must be posted in a

prominent location near the dryer.

FOR YOUR SAFETY

Do not store or use gasoline or

other flammable vapors and

liquids in the vicinity of this or

any other appliance.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence

ni d’autres vapeurs ou liquides

inflammables à proximité de cet

appareil ou de tout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make

changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or

discontinue models. The illustrations includedin this manual may not depict your particular dryer exactly.

Important

For your convenience, log the following information:

DATE OF PURCHASE________________________________ MODELNO. __________________________________________

RESELLER’S NAME ________________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or theADCfactory. When orderingreplacementparts fromthefactory,

you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508)

678-9000. Please specify the dryer model number andserialnumberin addition to the description andpart number,sothat

your order is processed accurately and promptly.

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IMPORTANT

YOU MUST DISCONNECTANDLOCKOUTTHEELECTRICSUPPLY ANDTHEGAS

SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE

MACHINETOALLOWACCESSFORCLEANING,ADJUSTING, INSTALLATION,OR

TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health

Administration) STANDARDS.

CHILDREN SHOULD NOTBEALLOWED TO PLAY ON OR NEAR THE DRYER(S).

WARNING

CHILDREN SHOULD BESUPERVISED IF NEAR DRYERS IN OPERATION.

DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.

CAUTION

FOR YOUR SAFETY

DO NOT DRY MOP HEADS IN THE DRYER.

DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.

WARNING

UNDER NO CIRCUMSTANCES should the dryer door switches, lint door switch, or

heat safety circuit ever be disabled.

“Caution: Label ALL wires prior to

disconnection when servicing controls. Wiring

errors can cause improper operation.”

«Attention: Lordesopérationsd’entretien

des commandes étiqueter tous fils avant

de les déconnecter. Toute erreur de

câblage peut étre une source de danger et

de panne.»

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WARNING

The dryer must never be operated with any of the back guards, outer tops, or service

panels removed. PERSONAL INJURY OR FIRE COULD RESULT.

IMPORTANT

PLEASE OBSERVEALLSAFETY PRECAUTIONS displayed on the equipment and/or

specified in the installation manual included with the dryer.

Dryers mustnotbeinstalled or stored in an area where itwillbe exposedtowaterorweather.

The wiring diagram for the dryer is located in the front electrical control box area.

DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN

PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.

WARNING

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Table of Contents

SECTION I

IMPORTANT INFORMATION..........................................................................3

A. Receiving and Handling ............................................................................................................... 3

B. Safety Precautions ...................................................................................................................... 4

SECTION II

SPECIFICATIONS/COMPONENT IDENTIFICATION ..................................6

A. Specifications ............................................................................................................................. 6

B. Component Identification ............................................................................................................ 8

SECTION III

INSTALLATION PROCEDURES ....................................................................10

A. Location Requirements ............................................................................................................. 10

B. Unpacking/Setting Up ................................................................................................................11

C. Dryer Enclosure Requirements .................................................................................................. 13

D. Fresh Air Supply Requirements ................................................................................................. 14

E. Exhaust Requirements ............................................................................................................... 15

F. Electrical Information ................................................................................................................ 18

G. Gas Information........................................................................................................................ 24

H. Preparation For Operation/Start-Up ......................................................................................... 28

I. Preoperational Tests ................................................................................................................. 29

J. Preoperational Instructions ........................................................................................................ 31

K. Shut Down Instructions ............................................................................................................. 31

SECTION IV

SERVICE/PARTS INFORMATION .................................................................32

A. Service ..................................................................................................................................... 32

B. Parts ........................................................................................................................................ 32

SECTION V

WARRANTYINFORMATION .........................................................................33

A. Returning Warranty Cards......................................................................................................... 33

B. Warranty .................................................................................................................................. 33

C. Returning Warranty Parts .......................................................................................................... 33

SECTION VI

ROUTINE MAINTENANCE ............................................................................35

A. Cleaning ................................................................................................................................... 35

B. Adjustments ............................................................................................................................. 36

C. Lubrication ............................................................................................................................... 36

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SECTION VII

REVERSINGTIMER SPIN/DWELLADJUSTMENTS ..................................37

SECTION VIII

DATALABELINFORMATION........................................................................38

A. Data Label ............................................................................................................................... 38

SECTION IX

PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT

COMPONENTS.................................................................................................40

SECTION X

BURNER AND BASKET (TUMBLER)/LINT CHAMBER MANUAL RESET

HI-LIMIT INSTRUCTIONS .............................................................................42

Phase 7 Models .............................................................................................................................. 42

Dual Timer Models ......................................................................................................................... 43

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SECTION I

IMPORTANT INFORMATION

A. RECEIVING AND HANDLING

The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or

optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and

wooden skid should be visually inspected for shipping damage. f any damage whatsoever is noticed, inspect

further before delivering carrier leaves.

Dryers damaged in shipment:

1. ALL dryers should be inspected upon receipt and before they are signed for.

2. f there is suspected damage or actual damage, the truckers receipt should be so noted.

3. f the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a

damaged shipment, should be accepted, but the number received and the number refused must be noted

on the receipt.

4. f you determine that the dryer was damaged after the trucker has left your location, you should call the

delivering carriers freight terminal immediately and file a claim. The freight company considers this

concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult

when more than a day or two passes after the freight was delivered. t is your responsibility to file freight

claims. Dryer/parts damaged in transit cannot be claimed under warranty.

5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.

ADC assumes no responsibility for freight claims or damages.

6. f you need assistance in handling the situation, please contact the ADC Traffic Manager at (508)

678-9000.

IMPORTANT: The dryer must be transported and handled in an upright position at ALL times.

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B. SAFETY PRECAUTIONS

WARNING: For your safety, the information in this manual must be followed to minimize the risk of

fire or explosion or to prevent property damage, personal injury, or loss of life.

WARNING: The dryer must never be operated with any of the back guard , outer top , or

ervice panel removed. PERSONAL INJURY OR FIRE COULD RESULT.

1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the

user smells gas. The instructions should be posted in a prominent location.

3. WHAT TO DO F YOU SMELL GAS...

a. DO NOT try to light any appliance.

b. DO NOT touch any electrical switch.

c. DO NOT use any phone in your building.

d. Clear the room, building, or area of ALL occupants.

e. mmediately call your gas supplier from a neighbors phone. Follow the gas suppliers instructions.

f. f you cannot reach your gas supplier, call the fire department.

4. nstallation and service must be performed by a qualified installer, service agency, or gas supplier.

5. Dryer(s) must be exhausted to the outdoors.

6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or

cleaning method, should not be dried in it.

WARNING: Dry only water washed fabrics. DO NOT dry articles spotted or washed in dry cleaning

solvents, a combustible detergent, or all purpose cleaner.

EXPLOSION COULD RESULT.

WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,

or wax.

EXPLOSION COULD RESULT.

WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a

fire hazard.

WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or

similarly textured rubber materials. Drying in a heated basket (tumbler) may damage

plastics or rubber and may be a fire hazard.

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7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork,

and area around the back of the dryer. The frequency of inspection and cleaning can best be determined

from experience at each location.

WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire

hazard.

8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the

National Electrical Code ANS /NFPA NO. 70-LATEST ED T ON, or in Canada, the Canadian Electrical

Codes Parts 1 & 2 CSA C22.1-1990 or LATEST ED T ON.

NOTE: Failure to do so will VOID THE WARRANTY.

9. UNDER NO CIRCUMSTANCES should the dryer door switches, lint door switch, or heat safety circuit

ever be disabled.

WARNING: PERSONAL INJURY OR FIRE COULD RESULT.

10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.

11. Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can

create a fire hazard.

12. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE

DR ER.

13. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less

than sixty-six percent (66%), 50 lbs (22 kg) of its rated capacity.

WARNING: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND

THE GAS SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED

FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,

ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER

OSHA (Occupational Safety and Health Administration) STANDARDS.

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SECTION II

SPECIFICATIONS/COMPONENT IDENTIFICATION

A. SPECIFICATIONS

Shaded areas are stated in metric equivalents

* For non-reversing models only.

** A minimum of 3/4 pipe must be supplied to the gas inlet for each dryer. Size of piping to dryer varies ith installation conditions.

Contact factory for assistance.

NOTE: ADC reserves the right to make changes in specifications at any time without notice or

obligation.

Gas

MAXIMUM CAPACITY (DRY WEIGHT) 75 lbs 34 kg

BASKET (TUMBLER) DIAMETER 44-1/2” 113.03 cm

BASKET (TUMBLER) DEPTH 24-7/8” 63.18 cm

BASKET (TUMBLER) VOLUME 22.4 cu. ft. 0.634 cu. m.

BASKET (TUMBLER) MOTOR 1 HP* 0.746 kw

DOOR OPENING (DIAMETER) 31-3/8” 79.7 cm

DRYERS PER 20’/40’ CONTAINER 8/18

DRYERS PER 48’/53’ TRUCK 24/26

VOLTAGE AVAILABLE 120-460v 1ø, 3ø 50/60 Hz

APPROX. WEIGHT (UNCRATED) 888 lbs 402.8 kg

APPROX. WEIGHT (CRATED) 938 lbs 425.5 kg

HEAT INPUT 204,000 btu/hr 51,408 kcal/hr

AIRFLOW 1,200 cfm 33.98 cmm

INLET PIPE CONNECTION 3/4” N.P.T.**

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