ADC AD-170SE Manual de usuario

AD-170SE Installation Manual

Phase 7 / Non-Coin / S.A.F.E. System

ADC Part No. 113398-12

American Dryer Corporation

88CurrantRoad

FallRiverMA02720-4781USA

Telephone:+1(508) 678-9000 /Fax:+1 (508)678-9447

e-mail:techsupport@amdry.com

www.amdry.com

WARNING:Foryoursafetytheinformation

in this manual must be followed to

minimize the risk of fire or explosion and

to prevent property damage, personal

injuryordeath.

— Do not store or use gasoline or other

flammable vapors and liquids in the

vicinityof thisor anyother appliance.

— WHATTODOIFYOU SMELLGAS:

●Donot tryto lightany appliance.

●Donot touchanyelectricalswitch;

donot useanyphoneinyour

building.

●Cleartheroom, building orareaof

alloccupants.

●Immediatelycall yourgassupplier

fromaneighbor’sphone. Follow

thegas supplier’sinstructions.

●Ifyoucannotreachyourgas

supplier,callthefiredepartment.

— Installation and service must be

performedbyaqualifiedinstaller,service

agencyor thegassupplier.

AVERTISSEMENT:Assurez-vousdebien

suivrelesinstructionsdonnéesdanscette

noticepour réduireau minimumle risque

d’incendie ou d’explosion ou pour éviter

toutdommagematériel,touteblessureou

lamort.

—Ne pas entreposer ni utiliser d’essence

nid’autres vapeursouliquides

inflammablesàproximité decet

appareiloude toutautre appareil.

—QUEFAIRE SIVOUS SENTEZUNE

ODEURDEGAZ:

●Nepastenter d’allumerd’appareils.

●Netouchezàaucuninterrupteur. Ne

pasvousservirdestéléphones se

trouvantdanslebâtiment.

●Évacuezlapièce,lebâtiment oula

zone.

●Appelezimmédiatement votre

fournisseurde gazdepuis unvoisin.

Suivezlesinstructionsdufournisseur.

●Sivous nepouvez rejoindrele

fournisseurde gaz,appelez leservice

desincendies.

—L’installation et l’entretien doivent être

assurés par un installateur ou un

service d’entretien qualifié ou par le

fournisseurde gaz.

Retain This Manual In ASafe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with

the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

“IMPORTANTNOTETOPURCHASER”

Informationmustbeobtainedfromyourlocalgassupplierontheinstructions

tobe followedifthe usersmells gas. Theseinstructions mustbepostedin a

prominentlocationnearthedryer.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make

changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or

discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.

Important

For your convenience, log the following information:

DATE OFPURCHASE__________________________________________________ MODEL NO. ________________________

RESELLER’SNAME ________________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADCfactory. When orderingreplacement parts fromthe factory,

you canFAX your order to ADCat +1(508) 678-9447or telephoneyourorderdirectlytotheADC Parts Departmentat +1(508)

678-9000. Pleasespecify the dryermodelnumberand serialnumberin addition tothe descriptionand partnumber, sothat

your order is processed accurately and promptly.

AD-170 PH7

FOR YOUR SAFETY

Do not store or use gasoline

orother flammablevapors

andliquids inthevicinityof

thisor anyother appliance.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence

nid’autres vapeursouliquides

inflammablesàproximité decet

appareiloude toutautre appareil.

IMPORTANT

YOUMUSTDISCONNECTANDLOCKOUTTHEELECTRICSUPPLYANDTHEGAS

SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE

REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,

ADJUSTING, INSTALLATION, OR TESTING OFANY EQUIPMENT PER OSHA

(OccupationalSafetyandHealthAdministration) STANDARDS.

WARNING

CHILDRENSHOULD NOTBEALLOWEDTOPLAYONORNEARTHEDRYER(S).

CHILDRENSHOULDBESUPERVISEDIFNEARDRYERSINOPERATION.

CAUTION

DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPERATION.

FORYOURSAFETY

DONOTDRYMOPHEADSINTHEDRYER.

DONOTUSEDRYER INTHEPRESENCEOFDRYCLEANINGFUMES.

WARNING

UNDERNO CIRCUMSTANCESshouldthedryerdoorswitches, thelintdrawerswitch,

or the heat circuit ever be disabled.

“Caution:Label allwires priorto

disconnection when servicing

controls.Wiringerrors can cause

improper operation.”

«Attention:Aumomentde l’entretien descommandes,

étiquetez tous les fils avant de les débrancher. Des

erreursdecâblagepeuvententraînerunfonctionnement

inadéquatetdangereux.»

Proposition65

Useof thisproductcould exposeyouto substancesfromfuel combustion

thatcontain chemicalsknowntotheStateof California tocausecancer,

birthdefectsandotherreproductiveharm.

▲ WARNING

WARNING

The dryer must never be operated with any of the back guards, outer tops, or service

panelsremoved. PERSONALINJURYORFIRECOULDRESULT.

IMPORTANT

PLEASEOBSERVEALLSAFETYPRECAUTIONSdisplayedontheequipmentand/or

specified in the installation manual included with the dryer.

WARNING

DRYERMUSTNEVERBE OPERATEDWITHOUTTHELINTFILTER/SCREENIN

PLACE,EVENIFANEXTERNALLINTCOLLECTIONSYSTEMISUSED.

Dryer mustnot beinstalled or stored in an area where it willbe exposed to water or weather.

The wiring diagram for the dryer is located in the front electrical control box area.

IMPORTANT

Dryer must be installed in a location/environment, which the ambient temperature

remains between 40° F (4.44° C) and 130° F (54.44° C).

SECTION I

IMPORTANT INFORMATION ...............................................................................3

A. ReceivingandHandling ............................................................................................................... 3

B. SafetyPrecautions ...................................................................................................................... 4

SECTION II

SPECIFICATIONS/COMPONENT IDENTIFICATION..................................... 6

A. Specifications ............................................................................................................................. 6

B. ComponentIdentification ............................................................................................................ 8

SECTION III

INSTALLATION PROCEDURES .........................................................................10

A. LocationRequirements ............................................................................................................. 10

B. Unpacking/SettingUp ............................................................................................................... 11

C. DryerEnclosureRequirements .................................................................................................. 13

D. FreshAirSupplyRequirements ................................................................................................. 14

E. ExhaustRequirements ............................................................................................................... 15

F. ElectricalInformation ................................................................................................................ 21

G. GasInformation ........................................................................................................................ 25

H. SteamInformation .................................................................................................................... 29

I. PreparationforOperation/Start-Up........................................................................................... 33

J. PreoperationalTest ................................................................................................................... 34

K. PreoperationalInstructions ........................................................................................................ 36

L. CompressedAirRequirements .................................................................................................. 36

M. ShutdownInstructions............................................................................................................... 37

SECTION IV

SERVICE/PARTS INFORMATION ......................................................................38

A. Service ..................................................................................................................................... 38

B. Parts ........................................................................................................................................ 38

SECTION V

WARRANTY INFORMATION...............................................................................39

A. ReturningWarranty Cards......................................................................................................... 39

B. Warranty .................................................................................................................................. 39

C. ReturningWarrantyParts .......................................................................................................... 39

Table of Contents

SECTION VI

ROUTINE MAINTENANCE ..................................................................................41

A. Cleaning ................................................................................................................................... 41

B. Adjustments ............................................................................................................................. 43

C. Lubrication ............................................................................................................................... 43

SECTION VII

MANUAL RESET BURNER HI-LIMIT INSTRUCTIONS ...............................44

A. Phase 7 .................................................................................................................................... 44

B. DualTimer................................................................................................................................44

SECTION VIII

DATA LABEL INFORMATION .............................................................................45

SECTION IX

REVERSING TIMER SPIN/DWELL ADJUSTMENTS.....................................46

SECTION X

PROCEDURE FOR FUNCTIONAL CHECK

OF REPLACEMENT COMPONENTS ................................................................47

SECTION XI

SENSOR ACTIVATED FIRE EXTINGUISHING (S.A.F.E.) SYSTEM ...........49

SECTION I

IMPORTANT INFORMATION

A. RECEIVING AND HANDLING

The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or

optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and

wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect

further before delivering carrier leaves.

Dryers damaged in shipment:

1. ALL dryers should be inspected upon receipt and before they are signed for.

2. If there is suspected damage or actual damage, the trucker’s receipt should be so noted.

3. If the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a

damaged shipment should be accepted, but the number received and the number refused must be noted

on the receipt.

4. If you determine that the dryer was damaged after the trucker has left your location, you should call the

delivering carrier’s freight terminal immediately and file a claim. The freight company considers this

concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult

when more than a day or two passes after the freight was delivered. It is your responsibility to file freight

claims. Dryer/parts damaged in transit cannot be claimed under warranty.

5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.

ADC assumes no responsibility for freight claims or damages.

6. If you need assistance in handling the situation, please contact the ADC Traffic Manager at +1 (508)

678-9000.

IMPORTANT: The dryer must be transported and handled in an upright position at ALL times.

B. SAFETY PRECAUTIONS

WARNING: For your safety, the information in this manual must be followed to minimize the risk of

fire or explosion or to prevent property damage, personal injury, or loss of life.

WARNING: The dryer must never be operated with any of the back guards, outer tops, or

service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.

1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the

user smells gas. The instructions should be posted in a prominent location.

3. WHAT TO DO IF YOU SMELL GAS

a. DO NOT try to light any appliance.

b. DO NOT touch any electrical switch.

c. DO NOT use any phone in your building.

d. Clear the room, building, or area of ALL occupants.

e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

f. If you cannot reach your gas supplier, call the fire department.

4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.

5. Dryer(s) must be exhausted to the outdoors.

6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or

cleaning method, should not be dried in it.

WARNING: Dry only water washed fabrics. DO NOT dry articles spotted or washed in dry

cleaning solvents, a combustible detergent, or “all purpose” cleaner. EXPLOSION

COULD RESULT.

WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,

or wax. EXPLOSION COULD RESULT.

WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a

fire hazard.

WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or

similarly textured rubberlike materials. Drying in a heated basket (tumbler) may damage

plastics or rubber and may be a fire hazard.

7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork,

and area around the back of the dryer. The frequency of inspection and cleaning can best be determined

from experience at each location.

WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire

hazard.

8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the

National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the Canadian Electrical

Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

NOTE: Failure to do so will VOID THE WARRANTY.

9. UNDER NO CIRCUMSTANCES should the dryer door switches, the lint drawer switch, or the heat

safety circuit ever be disabled.

WARNING: PERSONAL INJURY OR FIRE COULD RESULT.

10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.

11. Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can

create a fire hazard.

12. DO NOT operate steam dryers with more than 125 psi (8.62 bar) steam pressure. Excessive steam

pressure can damage the steam coil and/or harm personnel.

13. Replace leaking flexible steam hoses or other fixtures immediately. DO NOT operate the dryer with

leaking flexible hoses. PERSONAL INJURY MAY RESULT.

14. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE

DRYER.

15. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less

than sixty-six percent (66%), 112 lb (51 kg) of its rated capacity.

WARNING: YOU MUST DISCONNECTAND LOCKOUT THE ELECTRIC SUPPLYAND

THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR

GUARDS ARE REMOVED FROM THE MACHINE TO ALLOWACCESS

FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OFANY

EQUIPMENT PER OSHA (Occupational Safety and Health Administration)

STANDARDS.

IMPORTANT: Dryer must be installed in a location/environment, which the ambient

temperature remains between 40° F (4.44° C) and 130° F (54.44° C).

Shaded areas are stated in metric equivalents 5/26/06

IMPORTANT: Gas dryers and steam dryers must be provided with a clean, dry, and regulated 80 psi

± 10 psi (5.51 bar ± 0.68 bar) air supply.

NOTE: ADC reserves the right to make changes in specifications at any time without notice or

obligation.

MAXIMUM CAPACITY (DRY WEIGHT) 170 lb 77.11 kg

TUMBLER DIAMETER 51-1/2” 130.81 cm

TUMBLER DEPTH 42-1/2” 107.95 cm

TUMBLER VOLUME 51.20 cu ft 1,449.82 L

TUMBLER/DRIVE MOTOR 1 hp 0.75 kW

BLOWER/FAN MOTOR 7-1/2 hp 5.59 kW

DOOR OPENING (DIAMETER) 31-3 /8 ” 79.69 cm

DOOR SILL HEIGHT 33-3/8” 84.77 cm

WATER CONNECTION 3/4”-11.5 NH

(North America)

3/4” B.S.P.T.

(Outside North America)

DRYERS PER 20’/40’ CONTAINER 3 / 7

DRYERS PER 48’/53’ TRUCK 8 / 9

VOLTAGE AVAILABLE 208-575V 3ø 3,4w 50/60 Hz

APPROXIMATE NET WEIGHT 2,103 lb 953.90 kg

APPROXIMATE SHIPPING WEIGHT 2,269 lb 1,029.20 kg

AIRFLOW 60 Hz 3,700 cfm 104.77 cmm

50 Hz 3,083 cfm 87.30 cmm

HEAT INPUT 550,000 Btu/hr 138,598 kcal/hr

EXHA UST C ONNECTION (DIAMETER) 1 8 ” 45.72 cm

COMPRESSED AIR CONNECTION 1/4” Quick Connection

COMPRESSED AIR VOLUME 4.25 cfh 0.12 cmh

INLET PIPE CONNECTION 1-1/2” F.N.P.T.

1-1/2” B.S.P.T.

(CE and Australia Only)

VOLTAGE AVAILABLE 416-460V 3ø 3,4w 50/60 Hz

APPROXIMATE NET WEIGHT 2,103 lb 953.90 kg

APPROXIMATE SHIPPING WEIGHT 2,269 lb 1,029.20 kg

AIRFLOW 60 Hz 3,700 cfm 104.77 cmm

50 Hz 3,083 cfm 87.30 cmm

EXHA UST C ONNECTION (DIAMETER) 1 8 ” 45.72 cm

COMPRESSED AIR CONNECTION 1/4” Quick Connection

COMPRESSED AIR VOLUME 4.25 cfh 0.12 cmh

OVEN SIZE

kW Btu/hr kcal/hr

126 429,900 108,300

VOLTAGE AVAILABLE 208-575V 3ø 3,4w 50/60 Hz

APPROXIMATE NET WEIGHT 2,259 lb 1,024.67 kg

APPROXIMATE SHIPPING WEIGHT 2,425 lb 1,099.96 kg

AIRFLOW 60 Hz 4,400 cfm 124.59 cmm

50 Hz 3,666 cfm 103.80 cmm

STEAM CONS UMPTION 7 2 5 l b /hr 328.85 kg/hr

OPERATING STEAM PRESSURE 125 psi max 8.62 bar

EXHA UST C ONNECTION (DIAMETER) 2 0 ” 50.80 cm

COMPRESSED AIR CONNECTION 1/4” Quick Connection

COMPRESSED AIR VOLUME 4.25 cfh 0.12 cmh

BOILER HORSEPOWER (NORMAL LOAD) 19 Bhp

SUPPLY CONNECTION 1-1/2” F.N.P.T.

RE TURN CONNEC TION 1 - 1 /2 ” F. N. P.T.

SECTION II

SPECIFICATIONS/COMPONENT IDENTIFICATION

A. SPECIFICATIONS

Gas

Electric

Steam

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