ADB Safegate CRE 2.5 Manual de usuario
A.07.370e Edition 2.0
Installation Manual
Constant Current Regulator
Type CRE
2A.07.370e - Edition 2.0
© ADB Safegate
This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted, in any form
or by any means, electronic, mechanical, photocopying, recording, nor otherwise, without ADBs prior written
consent.
This manual could contain technical inaccuracies or typographical errors.
ADB Safegate reserves the right to revise this manual from time to time in the contents thereof without
obligation of ADB Safegate to notify any person of such revision or change.
Details and values given in this manual are average values and have been compiled with care. They are not
binding, however, and ADB Safegate disclaims any liability for damages or detriments suffered as a result of
reliance on the information given herein or the use of products, processes or equipment to which this manual
refers. No warranty is made that the use of the information or of the products, processes or equipment to
which this manual refers will not infringe any third party’s patents or rights. The information given does not
release the buyer from making their own experiments and tests.
ADB Safegate Address: Leuvensesteenweg 585, B-1930 Zaventem, Belgium
Tel.: +32 2 722 17 11, Fax: +32 2 722 17 64
Email: marketing@adbsafegate.com
Internet: www.adbsafegate.com
A.07.370e - Edition 2.0 3
Table of contents
1 About this manual
1.1 How to work with the manual...................................................................................................... 7
1.2 Record of changes ..................................................................................................................... 7
1.3 Icons used in the manual............................................................................................................ 7
1.4 Abbreviations and terms ............................................................................................................. 8
2Safety
2.1 Use ............................................................................................................................................. 9
2.2 Safety symbols ........................................................................................................................... 9
2.3 Signs on the equipment............................................................................................................ 10
2.4 Skilled personnel ...................................................................................................................... 10
2.5 Liability.......................................................................................................................................11
2.6 Installation..................................................................................................................................11
2.7 Operation.................................................................................................................................. 12
2.8 Use of the optional circuit selector cabinet ............................................................................... 12
2.9 Action in the event of an equipment malfunction...................................................................... 12
2.10 Maintenance and repair............................................................................................................ 12
2.11 CE certification ......................................................................................................................... 13
2.12 Guarantee................................................................................................................................. 13
3 Description
3.1 Series circuit system overview.................................................................................................. 15
3.2 Intended use............................................................................................................................. 15
3.3 Working principle ...................................................................................................................... 16
3.4 Lay-out of the equipment cabinet ............................................................................................. 17
3.4.1 Outside - stackable cabinet 2.5 kVA............................................................................... 17
3.4.2 Inside - stackable cabinet 2.5 kVa .................................................................................. 18
3.4.3 Outside - small cabinet: 2.5 to 15 kVA............................................................................ 19
3.4.4 Inside - small cabinet: 2.5 to 15 kVA .............................................................................. 20
3.4.5 Outside - small cabinet: 2.5 to 15 kVA with CS (option CS) ........................................... 21
3.4.6 Inside - small cabinet: 2.5 to 15 kVA with CS (option CS).............................................. 22
3.4.7 Outside - big cabinet 20 to 30 kVA ................................................................................. 23
3.4.8 Inside - big cabinet 20 to 30 kVa .................................................................................... 24
3.4.9 Outside - big cabinet: 20 to 30 kVA with CS (option CS)................................................ 25
3.4.10Inside - big cabinet: 20 to 30 kVA with CS (option CS) .................................................. 26
3.5 Components ............................................................................................................................. 27
3.5.1 Line input........................................................................................................................ 27
3.5.2 Input filter........................................................................................................................ 29
4A.07.370e - Edition 2.0
3.5.3 IGBT power bridge .........................................................................................................30
3.5.4 Hall sensor, big cabinet ..................................................................................................32
3.5.5 Output filter..................................................................................................................... 32
3.5.6 Main transformer, all cabinets......................................................................................... 33
3.5.7 Output measure PCB (EPS422), all cabinets................................................................. 33
3.5.8 Power output .................................................................................................................. 33
3.5.9 CPU PCB (EPS479), all cabinets ................................................................................... 34
3.5.10Remote control PCB (EPS495), all cabinets .................................................................. 34
3.5.11 Power supply PCB (EPS480), all cabinets ..................................................................... 34
3.5.12Lamp Fault Detection (LFD) ........................................................................................... 35
3.5.13Earth Fault Detection (EFD) ........................................................................................... 35
3.6 Options ..................................................................................................................................... 35
3.6.1 Remote control ............................................................................................................... 35
3.6.2 Ethernet PCB (EPS542), all cabinets............................................................................. 35
3.6.3 Circuit selector (CS) ....................................................................................................... 36
3.6.4 Lightning arrestors (option CS) ...................................................................................... 36
3.6.5 Interface PCB (PCB1702) (option CS) ........................................................................... 36
3.6.6 CS PCB (PCB1619) (option CS) .................................................................................... 36
3.6.7 HMI SIN PCB (PCB1703) (option CS)............................................................................ 37
3.6.8 Remote control SIN PCB (PCB1694) (option CS).......................................................... 37
3.6.9 CS relay (option CS) ......................................................................................................37
3.6.10Current sensor (option CS) ............................................................................................ 38
3.6.11 Series Connector Box (SCB), all cabinets...................................................................... 38
3.6.12Series CutOut (SCO), all cabinets.................................................................................. 38
3.6.13Rolling castors ................................................................................................................ 39
3.7 HMI ........................................................................................................................................... 39
3.8 HMI of an equipment with CS (option CS)................................................................................ 39
3.9 Nameplate ................................................................................................................................ 40
4 Inspection and transport
4.1 Inspect equipment on delivery .................................................................................................. 41
4.2 How to transport the crate ........................................................................................................ 41
4.3 Unpack at installation area ....................................................................................................... 41
4.4 Transport the unpacked equipment .......................................................................................... 42
4.4.1 Transport the equipment with lifting lugs ........................................................................ 42
4.4.2 Transport - small and big cabinet with wheels................................................................ 43
5 Pre-installation
5.1 How to pre-install - general procedure......................................................................................45
5.2 Prepare substation.................................................................................................................... 45
A.07.370e - Edition 2.0 5
5.2.1 Procedure ....................................................................................................................... 45
5.2.2 Substation specifications ................................................................................................ 46
5.2.3 Provide heat dissipation ................................................................................................. 47
5.2.4 Ventilation ....................................................................................................................... 47
5.2.5 External fuse .................................................................................................................. 47
5.2.6 Circuit breakers .............................................................................................................. 47
5.2.7 Disconnection devices.................................................................................................... 48
5.3 Prepare lightning protection...................................................................................................... 48
5.4 Install power supply .................................................................................................................. 48
5.5 Plan cables and lay-out of cables ............................................................................................. 48
5.5.1 Procedure ....................................................................................................................... 48
5.5.2 Plan the cable slack, stackable cabinet.......................................................................... 48
5.5.3 Plan the cable slack, big and small cabinet.................................................................... 48
5.5.4 Plan the cable slack, big and small cabinet (option CS)................................................. 49
5.5.5 Power supply cables and earthing cables ...................................................................... 49
5.5.6 Plan cables to the remote control interface .................................................................... 49
5.5.7 Cables for series circuit .................................................................................................. 50
6 Installation
6.1 Main installation procedure....................................................................................................... 51
6.2 Check pre-installation ............................................................................................................... 51
6.3 Required tools and equipment.................................................................................................. 51
6.3.1 Required safety items.....................................................................................................51
6.3.2 Required meters ............................................................................................................. 52
6.3.3 Required tools ................................................................................................................ 52
6.3.4 Required cables ............................................................................................................. 52
6.4 Inspection ................................................................................................................................. 52
6.5 Switch OFF the power supply................................................................................................... 52
6.6 Remove lower rear panel, big and small cabinet...................................................................... 53
6.7 Install additional earthing, stackable cabinet ............................................................................ 54
6.8 Install additional earthing, big and small cabinet ...................................................................... 54
6.9 Connect power input supply, stackable cabinet........................................................................ 55
6.10 Connect power input supply, big and small cabinet.................................................................. 56
6.11 Connect power input supply, big and small cabinet with CS (option) ....................................... 57
6.12 Connect output to series circuit ................................................................................................ 58
6.12.1Connect output to series circuit with SCB ...................................................................... 58
6.12.2Connect output to series circuit with SCO...................................................................... 59
6.12.3Connect output to series circuit (option CS) ................................................................... 61
6.13 Connect remote control cables................................................................................................. 62
6.13.1Connect multiwire or J-Bus (option) ............................................................................... 62
6.13.2Connect ethernet cable(s) (option) ................................................................................. 63
6.13.3Connect the multiwire cables to the interface PCB (PCB1702) (option CS) .................. 63
6.14 Install lower rear panel.............................................................................................................. 63
6A.07.370e - Edition 2.0
7 Technical data
7.1 Specifications............................................................................................................................ 65
7.2 Applicable standards ................................................................................................................ 66
7.3 ElectroMagnetic Compatibility (EMC) ....................................................................................... 66
7.4 Ambient conditions ................................................................................................................... 67
7.5 Dimensions and mass .............................................................................................................. 68
7.6 Substation layout ...................................................................................................................... 70
7.6.1 Substation layout, stackable cabinet .............................................................................. 70
7.6.2 Substation layout, big and small cabinets ...................................................................... 71
7.7 Protection devices .................................................................................................................... 71
7.8 Remote control PCB (EPS495) ................................................................................................ 73
7.8.1 Printed Circuit Board (PCB) ........................................................................................... 73
7.8.2 Jumper settings .............................................................................................................. 73
7.8.3 Multiwire / J-Bus connection scheme ............................................................................. 75
7.9 Interface PCB (PCB1702) (option CS) ..................................................................................... 80
A.07.370e - Edition 2.0 7
About this manual
1 About this manual
The manual shows the information necessary to:
-install
the CRE 2.5 to 30 kVA:
- 2.5 kVA: stackable cabinet.
- 2.5 to 15 kVA: small cabinet.
- 20 to 30 kVA: big cabinet.
If in the manual the term equipment is used, this refers to the stackable, the small and the big cabinet.
1.1 How to work with the manual
1. Familiarize yourself with the structure and content.
2. Carry out the actions completely and in the given sequence.
1.2 Record of changes
1.3 Icons used in the manual
For all WARNING symbols, see chapter § 2.
Edition Editor Check Date Description
1.0 MR AHU,
MAW,
VDV
09/2011 New
2.0 TWE 2017 Added information about stackable cabinet. Added information
about new in- and output filters. Added CS. Added other
mechanical improvements. Layout changes.
CAUTION
Can cause damage to the equipment.
NOTE
Gives further information.
8A.07.370e - Edition 2.0
About this manual
1.4 Abbreviations and terms
Table: 1.1 Terms and abbreviations
Term or abbreviation Description
AC Alternating Current
AGL Airfield Ground Lighting
CENELEC Comitée Eruopéen de Normalisation ELECtrotechniqe (European Committee
for Electrotechnical Standardization)
CS Circuit Selector
CSM Circuit Selector Module
DC Direct Current
DSP Digital Signal Processor
EFD Earth Fault Detection
EMC Electro Magnetic Compatibility
Equipment The stackable, the small cabinet and big cabinet, if the information is the
same
FAA Federal Aviation Administration
FDT Flash Development Toolkit
HMI Human-Machine Interface
HV High Voltage
ICAO International Civil Aviation Organisation
IGBT Insulated Gate Bipolar Transistor
LFD Lamp Fault Detection
MW Multiwire
PC Personal Computer
PCB Printed Circuit Board
PIC A controller from Microchip.
PVC PolyVinylChloride
PWM Pulse Width Modulation
PE Protective Earth
Remote control system The remote control system in the airport to control the equipment on the field.
RMS Root Mean Square
SCB Series Connector Box
SCO Series Cut Out
SHVS Servo High Voltage Switch
A.07.370e - Edition 2.0 9
Safety
2 Safety
Read all warnings carefully. Failure to do so may result in personal injury, death, or property damage.
2.1 Use
To use the equipment safely:
Refer to the International Standard IEC 61820, Electrical installation for lighting and beaconing of
aerodromes - Constant current series circuits for aeronautical ground lighting - System design and
installation requirements, and to the International Standard IEC 61821, Electrical installations for lighting
and beaconing of aerodromes - Maintenance of aeronautical ground lighting circuits for instructions on
safety precautions.
See FAA Advisory Circular AC 150/5340-26, Maintenance of Airport Visual Aids Facilities, for additional
instructions on safety precautions.
Observe all safety regulations. To avoid injuries, always remove power prior to making any wire
connections and touching any live part. Refer to the International Standards IEC 61820 and IEC 61821.
In addition for a parallel power supply also take into account the International Standard IEC 60598 (for
class I equipment).
Read and become familiar with the general safety instructions provided in this chapter before you install,
operate, maintain or repair the equipment.
Read and carefully follow the instructions given throughout this manual before installing, operating,
maintaining, or repairing the equipment.
Store this manual within easy reach of personnel installing, operating, maintaining or repairing the
equipment.
Follow all applicable safety procedures required by your company, industry standards, and government
or other regulatory agencies.
Obtain and read Material Safety Data Sheets (MSDS) for all materials used.
2.2 Safety symbols
Become familiar with the safety symbols presented in this chapter. These symbols will alert you to safety
hazards and conditions that may result in personal injury, death, or property and equipment damage.
WARNING 1: Failure to observe this warning may result in personal injury, death, or equipment
damage.
WARNING 2: Risk of electrical shock. Disconnect equipment from line voltage. Failure to
observe this warning may result in personal injury, death, or equipment damages.
WARNING 3: Wear personal protective equipment. Failure to observe may result in serious
injury.
WARNING 4: Do not touch. Failure to observe this warning may result in personal injury, death,
or equipment damage.
10 A.07.370e - Edition 2.0
Safety
2.3 Signs on the equipment
The signs on the equipment are part of the safety provisions. Do not cover or remove the signs. The signs
must be present and legible during the entire life of the equipment.
2.4 Skilled personnel
The term skilled personnel is defined here as individual who thoroughly understand the equipment and its
safe operation, maintenance, and repair. Skilled personnel are physically capable of performing the required
tasks, familiar with all relevant safety rules and regulations and have been trained to safely install, operate,
maintain, and repair the equipment. It is the responsibility of the company operating the equipment to see
that its personnel meet these requirements.
DANGER
HAUTE TENSION HIGH VOLTAGE
COUPER LE REGULATEUR
SWITCH REGULATOR OFF
UNLOCK BEFORE OPENING
LINE VOLTAGE : 5000 V.AC. MAX
SERIES CURRENT : 20A.AC. MAX
PN : 1475 92.030
CUTOUT TYPE SCO
DANGER
HAUTE TENSION HIGH VOLTAGE
COUPER L’ALIMENTATION AVANT
TOUTE VERIFICATION OU REPARATION
ALWAYS SWITCH EQUIPMENT OFF
BEFORE INSPECTION OR REPAIR
High leakage current!
Earth connection
essential before connecting
supply and load
Warning!
Switch off the CCR before
connecting or disconnecting
the remote control link
Este manual sirve para los siguientes modelos
8
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