ADB Safegate FCU-1 Manual de usuario

Flashing System Installation

Types FCU-3-in-1 and FCU-1-in-1

User Manual

UM-4018_AM02-620e, Rev. 3.0, 2020/05/12

A.0 Disclaimer / Standard Warranty

CE certification

The equipment listed as CE certified means that the product complies with the essential requirements concerning safety and

hygiene. The European directives that have been taken into consideration in the design are available on written request to

ADB SAFEGATE.

ETL certification

The equipment listed as ETL certified means that the product complies with the essential requirements concerning safety and

FAA Airfield regulations. The FAA directives that have been taken into consideration in the design are available on written

request to ADB SAFEGATE.

All Products Guarantee

ADB SAFEGATE will correct by repair or replacement per the applicable guarantee above, at its option, equipment or parts

which fail because of mechanical, electrical or physical defects, provided that the goods have been properly handled and

stored prior to installation, properly installed and properly operated after installation, and provided further that Buyer gives

ADB SAFEGATE written notice of such defects after delivery of the goods to Buyer. Refer to the Safety section for more

information on Material Handling Precautions and Storage precautions that must be followed.

ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same

condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such

goods to establish any claim.

ADB SAFEGATE's obligation under this guarantee is limited to making repair or replacement within a reasonable time after

receipt of such written notice and does not include any other costs such as the cost of removal of defective part, installation

of repaired product, labor or consequential damages of any kind, the exclusive remedy being to require such new parts to be

furnished.

ADB SAFEGATE's liability under no circumstances will exceed the contract price of goods claimed to be defective. Any returns

under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured by, but sold by ADB

SAFEGATE, warranty is limited to that extended by the original manufacturer. This is ADB SAFEGATE's sole guarantee and

warranty with respect to the goods; there are no express warranties or warranties of fitness for any particular purpose or any

implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein. All

such warranties being expressly disclaimed.

Standard Products Guarantee

Products of ADB SAFEGATE manufacture are guaranteed against mechanical, electrical, and physical defects (excluding lamps)

which may occur during proper and normal use for a period of two years from the date of ex-works delivery, and are

guaranteed to be merchantable and fit for the ordinary purposes for which such products are made.

Note

See your sales order contract for a complete warranty description.

FAA Certified product installed in the United States or in US Military installations guarantee

ADB SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture

for a period of 2 years from date of installation, per FAA AC 150/5345-44 (applicable edition).

ADB SAFEGATE L858(L) Airfield Guidance Signs are warranted against electrical defects in design or manufacture of the LED or

LED specific circuitry for a period of 4 years from date of installation, per FAA EB67 (applicable edition).

ADB SAFEGATE LED light fixtures (with the exception of obstruction lighting) are warranted against electrical defects in design

or manufacture of the LED or LED specific circuitry for a period of 4 years from date of installation, per FAA EB67 (applicable

edition). .

UM-4018_AM02-620e, Rev. 3.0, 2020/05/12 iii

Note

See your sales order contract for a complete warranty description.

Liability

WARNING

Use of the equipment in ways other than described in the catalog leaflet and the manual may result in personal injury,

death, or property and equipment damage. Use this equipment only as described in the manual.

ADB SAFEGATE cannot be held responsible for injuries or damages resulting from non-standard, unintended uses of its

equipment. The equipment is designed and intended only for the purpose described in the manual. Uses not described in the

manual are considered unintended uses and may result in serious personal injury, death or property damage.

Unintended uses, includes the following actions:

•Making changes to equipment that have not been recommended or described in this manual or using parts that are not

genuine ADB SAFEGATE replacement parts or accessories.

•Failing to make sure that auxiliary equipment complies with approval agency requirements, local codes, and all applicable

safety standards if not in contradiction with the general rules.

•Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment.

•Allowing unskilled personnel to perform any task on or with the equipment.

This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,

electronic, mechanical, photocopying, recording, nor otherwise, without ADB SAFEGATE BV's prior written consent.

This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BV reserves the right to revise this

manual from time to time in the contents thereof without obligation of ADB SAFEGATE BV to notify any person of such

revision or change. Details and values given in this manual are average values and have been compiled with care. They are not

binding, however, and ADB SAFEGATE BV disclaims any liability for damages or detriments suffered as a result of reliance on

the information given herein or the use of products, processes or equipment to which this manual refers. No warranty is made

that the use of the information or of the products, processes or equipment to which this manual refers will not infringe any

third party's patents or rights. The information given does not release the buyer from making their own experiments and

tests.

Flashing System Installation

TABLE OF CONTENTS

1.0 Safety ....................................................................................................................................................................................... 1

1.1 Safety Messages ........................................................................................................................................................................................................ 1

1.1.1 Introduction to Safety ................................................................................................................................................................................. 2

1.1.2 Intended Use .................................................................................................................................................................................................. 2

1.1.3 Material Handling Precautions: Storage .............................................................................................................................................. 3

1.1.4 Material Handling: Heavy Equipment .................................................................................................................................................. 3

1.1.5 Material Handling Precautions: Fasteners .......................................................................................................................................... 3

1.1.6 Operation Safety ........................................................................................................................................................................................... 4

1.1.7 Laser Safety Information ........................................................................................................................................................................... 4

1.1.8 Maintenance Safety ..................................................................................................................................................................................... 6

1.1.9 Material Handling Precautions, ESD ..................................................................................................................................................... 7

1.1.10 Arc Flash and Electric Shock Hazard ................................................................................................................................................... 7

2.0 About this manual ................................................................................................................................................................. 9

2.1 How to Work with the Manual ............................................................................................................................................................................. 9

2.2 Abbreviations and terms ........................................................................................................................................................................................ 9

3.0 Introduction .......................................................................................................................................................................... 11

3.1 Flashing system overview .................................................................................................................................................................................... 11

3.2 Lay-out of the equipment cabinets ................................................................................................................................................................. 12

3.2.1 FCU-1 .............................................................................................................................................................................................................. 12

3.2.2 FCU-3 .............................................................................................................................................................................................................. 13

3.2.3 LMC ................................................................................................................................................................................................................. 14

3.3 Intended use ............................................................................................................................................................................................................. 14

3.4 Description ................................................................................................................................................................................................................ 14

3.5 Local Master Controller (LMC) description ................................................................................................................................................... 15

3.6 Options ....................................................................................................................................................................................................................... 16

3.7 Remote control description (option) .............................................................................................................................................................. 16

4.0 Inspection and transport .................................................................................................................................................... 19

4.1 Inspect equipment on delivery ......................................................................................................................................................................... 19

4.2 How to transport the crate ................................................................................................................................................................................. 19

4.3 Unpack at installation area ................................................................................................................................................................................. 19

5.0 Pre-installation ..................................................................................................................................................................... 21

5.1 How to pre-install - general procedure ......................................................................................................................................................... 21

5.2 Plan cables and lay-out of cables ..................................................................................................................................................................... 21

5.2.1 Power supply cable to equipment cabinets .................................................................................................................................... 21

5.3 Connection between equipment and flasher heads ................................................................................................................................. 22

5.3.1 Earthing wires for equipment cabinets ............................................................................................................................................. 22

5.3.2 Local bus cables ......................................................................................................................................................................................... 22

5.3.3 Cables to remote control interface ..................................................................................................................................................... 22

5.4 Design and cast concrete foundations .......................................................................................................................................................... 24

5.4.1 Cast concrete foundations ..................................................................................................................................................................... 26

5.4.2 Install earthing / counterpoise system .............................................................................................................................................. 26

5.5 Install cables on site .............................................................................................................................................................................................. 27

6.0 Installation ............................................................................................................................................................................ 29

6.1 Installation - general procedure ....................................................................................................................................................................... 29

6.2 Check pre-installation ........................................................................................................................................................................................... 29

6.3 Required tools .......................................................................................................................................................................................................... 29

6.4 Install ........................................................................................................................................................................................................................... 29

6.4.1 Install equipment cabinets ..................................................................................................................................................................... 29

6.4.2 Install Local Master Controller (LMC) ................................................................................................................................................. 30

6.4.3 Install external temperature probe ..................................................................................................................................................... 31

6.5 Install electrical connections .............................................................................................................................................................................. 33

6.5.1 Switch OFF power supply ....................................................................................................................................................................... 33

UM-4018_AM02-620e, Rev. 3.0, 2020/05/12 v

6.5.2 Connect power input supply ................................................................................................................................................................. 33

6.5.3 Connect power output to flash units ................................................................................................................................................. 34

6.5.4 Connect LMC ............................................................................................................................................................................................... 35

6.5.5 Connect local bus ...................................................................................................................................................................................... 35

6.5.6 Install remote control connections ..................................................................................................................................................... 36

7.0 PCB drawings and settings ................................................................................................................................................. 39

7.1 FCU - PCB1487 ........................................................................................................................................................................................................ 39

7.1.1 Layout of the Printed Circuit Board (PCB) ........................................................................................................................................ 39

7.1.2 Connectors ................................................................................................................................................................................................... 40

7.1.3 Straps .............................................................................................................................................................................................................. 41

7.1.4 Dip-switchesT .............................................................................................................................................................................................. 42

7.1.5 LEDs ................................................................................................................................................................................................................. 43

7.2 Local bus connection board - PCB1498 ......................................................................................................................................................... 43

7.2.1 Layout of the Printed Circuit Board (PCB) ........................................................................................................................................ 43

7.2.2 Connectors ................................................................................................................................................................................................... 43

7.3 Local Master Controller (LMC) - PCB1513 .................................................................................................................................................... 44

7.3.1 Layout of the Printed Circuit Board (PCB) ........................................................................................................................................ 44

7.3.2 Straps .............................................................................................................................................................................................................. 45

7.3.3 Rotary and dip-switches ......................................................................................................................................................................... 45

7.3.4 LEDs ................................................................................................................................................................................................................. 47

7.4 Multiwire - PCB1486 .............................................................................................................................................................................................. 48

7.4.1 Layout of the Printed Circuit Board (PCB) ........................................................................................................................................ 48

7.4.2 Straps .............................................................................................................................................................................................................. 49

7.4.3 Connectors table ........................................................................................................................................................................................ 49

7.4.4 Input terminals ............................................................................................................................................................................................ 49

7.4.5 Output terminals ........................................................................................................................................................................................ 50

7.4.6 Control signals ............................................................................................................................................................................................ 52

7.4.7 Multiwire default settings ....................................................................................................................................................................... 52

7.5 J-Bus Connection - PCB1502 ............................................................................................................................................................................. 53

7.5.1 Layout of the Printed Circuit Board (PCB) ........................................................................................................................................ 54

7.5.2 Connectors ................................................................................................................................................................................................... 55

7.5.3 Slave connections ...................................................................................................................................................................................... 56

7.6 Dongle ........................................................................................................................................................................................................................ 56

7.6.1 Dip-switches ................................................................................................................................................................................................ 56

7.6.2 LEDs ................................................................................................................................................................................................................. 57

7.7 Wiring diagrams ...................................................................................................................................................................................................... 57

8.0 Technical data ....................................................................................................................................................................... 59

8.1 Technical characteristics ....................................................................................................................................................................................... 59

8.2 Ambient conditions ............................................................................................................................................................................................... 59

A.0 SUPPORT .............................................................................................................................................................................. 61

A.1 ADB SAFEGATE Website ...................................................................................................................................................................................... 61

A.2 Recycling .................................................................................................................................................................................................................... 61

A.2.1 Local Authority Recycling ....................................................................................................................................................................... 61

A.2.2 ADB SAFEGATE Recycling ....................................................................................................................................................................... 62

Flashing System Installation

TABLE OF CONTENTS

List of Tables

Table 1: Laser Information ...................................................................................................................................................................................................... 6

Table 2: Terms and abbreviations ........................................................................................................................................................................................ 9

Table 3: Multiwire options ................................................................................................................................................................................................... 17

Table 4: Power supply cable cross-sections and length ........................................................................................................................................... 22

Table 5: Recommended local bus communication cables ...................................................................................................................................... 22

Table 6: Recommended multiwire cables ...................................................................................................................................................................... 23

Table 7: Wire sections and cable lengths for multiwire cables .............................................................................................................................. 23

Table 8: Wire sections for J-Bus cables ........................................................................................................................................................................... 24

Table 9: Table: 6.1 Check list ................................................................................................................................................................................................ 29

Table 10: FCU PCB connectors ........................................................................................................................................................................................... 40

Table 11: Wire connections for TB2 for UEL type flasher head ............................................................................................................................. 40

Table 12: Wire connections for TB2 for FFL type flasher head .............................................................................................................................. 41

Table 13: FCU straps ............................................................................................................................................................................................................... 41

Table 14: Resistor settings ................................................................................................................................................................................................... 42

Table 15: FCU PCB dip-switch settings ........................................................................................................................................................................... 42

Table 16: Functions. ................................................................................................................................................................................................................ 43

Table 17: Local bus connectors .......................................................................................................................................................................................... 43

Table 18: LMC PCB straps ..................................................................................................................................................................................................... 45

Table 19: LMC PCB dip-switch settings. .......................................................................................................................................................................... 46

Table 20: Functions. ................................................................................................................................................................................................................ 47

Table 21: Multiwire PCB straps ........................................................................................................................................................................................... 49

Table 22: Multiwire PCB connectors ................................................................................................................................................................................. 49

Table 23: Functions for connector P ................................................................................................................................................................................ 49

Table 24: Connection P2 wires, per power supply type ........................................................................................................................................... 50

Table 25: Functions for connector P1 .............................................................................................................................................................................. 50

Table 26: Connect P1 wires, per power supply type .................................................................................................................................................. 52

Table 27: Multiwire options ................................................................................................................................................................................................. 52

Table 28: Default back-indication signals ...................................................................................................................................................................... 53

Table 29: Default remote control signals ....................................................................................................................................................................... 53

Table 30: J-Bus connectors .................................................................................................................................................................................................. 55

Table 31: Wiring for connectors P1-P4 ........................................................................................................................................................................... 55

Table 32: Technical characteristics .................................................................................................................................................................................... 59

Table 33: Ambient conditions ............................................................................................................................................................................................. 59

UM-4018_AM02-620e, Rev. 3.0, 2020/05/12 vii

Flashing System Installation

List of Tables

viii

1.0 Safety

Introduction to Safety

This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions

may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this

manual where appropriate.

1.1 Safety Messages

HAZARD Icons used in the manual

For all HAZARD symbols in use, see the Safety section. All symbols must comply with ISO and ANSI standards.

Carefully read and observe all safety instructions in this manual, which alert you to safety hazards and conditions that may

result in personal injury, death or property and equipment damage and are accompanied by the symbol shown below.

WARNING

Failure to observe a warning may result in personal injury, death or equipment damage.

DANGER - Risk of electrical shock or ARC FLASH

Disconnect equipment from line voltage. Failure to observe this warning may result in personal injury, death, or

equipment damage. ARC Flash may cause blindness, severe burns or death.

WARNING - Wear personal protective equipment

Failure to observe may result in serious injury.

WARNING - Do not touch

Failure to observe this warning may result in personal injury, death, or equipment damage.

CAUTION

Failure to observe a caution may result in equipment damage.

Qualified Personnel

Important Information

The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe

operation, maintenance and repair. Qualified personnel are physically capable of performing the required tasks, familiar

with all relevant safety rules and regulations and have been trained to safely install, operate, maintain and repair the

equipment. It is the responsibility of the company operating this equipment to ensure that its personnel meet these

requirements.

Always use required personal protective equipment (PPE) and follow safe electrical work practice.

UM-4018_AM02-620e, Rev. 3.0, 2020/05/12 1

1.1.1 Introduction to Safety

CAUTION

Unsafe Equipment Use

This equipment may contain electrostatic devices, hazardous voltages and sharp edges on components

• Read installation instructions in their entirety before starting installation.

• Become familiar with the general safety instructions in this section of the manual before installing,

operating, maintaining or repairing this equipment.

• Read and carefully follow the instructions throughout this manual for performing specific tasks and

working with specific equipment.

• Make this manual available to personnel installing, operating, maintaining or repairing this

equipment.

• Follow all applicable safety procedures required by your company, industry standards and

government or other regulatory agencies.

• Install all electrical connections to local code.

• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All

wiring must meet local codes.

• Route electrical wiring along a protected path. Make sure they will not be damaged by moving

equipment.

• Protect components from damage, wear, and harsh environment conditions.

• Allow ample room for maintenance, panel accessibility, and cover removal.

• Protect equipment with safety devices as specified by applicable safety regulations

• If safety devices must be removed for installation, install them immediately after the work is

completed and check them for proper functioning prior to returning power to the circuit.

Failure to follow this instruction can result in serious injury or equipment damage

Additional Reference Materials

Important Information

•IEC - International Standards and Conformity Assessment for all electrical, electronic and related technologies.

•IEC 60364 - Electrical Installations in Buildings.

•FAA Advisory: AC 150/5340-26 (current edition), Maintenance of Airport Visual Aid Facilities.

•Maintenance personnel must refer to the maintenance procedure described in the ICAO Airport Services Manual,

Part 9.

•ANSI/NFPA 79, Electrical Standards for Metalworking Machine Tools.

•National and local electrical codes and standards.

1.1.2 Intended Use

CAUTION

Use this equipment as intended by the manufacturer

This equipment is designed to perform a specific function, do not use this equipment for other purposes

• Using this equipment in ways other than described in this manual may result in personal injury, death

or property and equipment damage. Use this equipment only as described in this manual.

Failure to follow this instruction can result in serious injury or equipment damage

Flashing System Installation

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