Acromag BusWorks XT Series Manual de usuario

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BusWorks® XT Series

10/100MB Industrial Ethernet I/O Modules

USB Programmable, Profinet I/O

Model XT1543‐000

Combination Analog Voltage Output and Digital I/O

(8 DC Voltage Output Channels and 4 Digital I/O Channels w/

Active‐High Inputs and Tandem High‐Side Switched Outputs)

USER’S MANUAL

ACROMAG INCORPORATED Tel: (248) 295‐0880

30765 South Wixom Road Fax: (248) 624‐9234

Wixom, MI 48393‐2417 U.S.A. email: [email protected]

Data and specifications are subject to changewithout notice. 8501017E

BusWorks Model XT1543‐000

8 CH Voltage Output + 4 CH Digital I/O w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐ 2 ‐

http://www.acromag.com

Table of Contents

GETTING STARTEDDESCRIPTION......................................................................4

Key Features..........................................................................................................................4

Application ............................................................................................................................4

Mechanical Dimensions.........................................................................................................5

DIN Rail Mounting & Removal ...............................................................................................5

ELECTRICAL CONNECTIONS............................................................................6

Power Connections................................................................................................................7

USB Connection.....................................................................................................................8

Output Connections...............................................................................................................9

Digital Input Connections.....................................................................................................12

EMI Filter Installation ..........................................................................................................13

Earth Ground Connections...................................................................................................14

CONFIGURATION SOFTWARE...................................................................... 15

Quick Overview ...................................................................................................................15

CONFIGURATION STEP‐BY‐STEP................................................................ 17

Getting Connected...............................................................................................................17

Device/Communication Setup .............................................................................................18

I/O Config/Test Page............................................................................................................21

Calibration Page ..................................................................................................................24

Network Home Page............................................................................................................26

BLOCK DIAGRAM ............................................................................................. 27

How It Works.......................................................................................................................27

About Profinet IO ................................................................................................................28

Profinet GSDML File.............................................................................................................29

Profinet Mapping Table .......................................................................................................30

TROUBLESHOOTING....................................................................................... 31

Diagnostics Table.................................................................................................................31

Service & Repair Assistance .................................................................................................34

ACCESSORIES .................................................................................................... 35

Software Interface Package .................................................................................................35

USB Isolator.........................................................................................................................35

USB A‐B Cable......................................................................................................................35

USB A‐mini B Cable..............................................................................................................35

DIN Rail Bus Connector Kit...................................................................................................36

BusWorks Model XT1543‐000

8 CH Voltage Output + 4 CH Digital I/O w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐ 3 ‐

http://www.acromag.com

Low EMI Double‐Shielded Patch Cable.................................................................................36

SPECIFICATIONS .............................................................................................. 37

Model Number ....................................................................................................................37

Analog Outputs....................................................................................................................37

Digital Outputs & Excitation ................................................................................................39

Digital Inputs .......................................................................................................................40

Power..................................................................................................................................41

USB Interface.......................................................................................................................41

Ethernet Interface ...............................................................................................................42

Enclosure & Physical............................................................................................................43

Environmental.....................................................................................................................43

Agency Approvals ................................................................................................................44

Reliability Prediction............................................................................................................44

Configuration Controls.........................................................................................................44

REVISION HISTORY......................................................................................... 45

All trademarks are the property of their respective owners.

IMPORTANT SAFETY CONSIDERATIONS

You must consider the possible negative effects of power, wiring, component, sensor, or software failure in the design of

any type of control or monitoring system. This is very important where property loss or human life is involved. It is

important that you perform satisfactory overall system design and it is agreed between you and Acromag, that this is your

responsibility.

The information of this manual may change without notice. Acromag makes no warranty of any kind with regard to

this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular

purpose. Further, Acromag assumes no responsibility for any errors that may appear in this manual and makes no

commitment to update, or keep current, the information contained in this manual. No part of this manual may be

copied, or reproduced in any form without the prior written consent of Acromag, Inc.

BusWorks Model XT1543‐000

8 CH Voltage Output + 4 CH Digital I/O w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐ 4 ‐

http://www.acromag.com

GETTING STARTED

DESCRIPTION

Symbols on equipment:

Means “Refer to User’s Manual

(this manual) for additional

information”.

Key Features

Application

The XT1543‐000 is a Profinet network I/O module for interface and control of up to

eight channels of DC Voltage Output and four channels of sourcing digital I/O. It

provides output isolation from the network and power and its I/O is conveniently

setup and configured via a USB connection to any Windows‐based PC (Windows XP

and later versions only).

CE Approved, UL/cUL Class I, Division 2 Approved.

Designed and Manufactured with High Quality/High Reliability with AS9100

(Aerospace Quality)/ISO9001.

•Combination of Octal DC Voltage Output (±10V, ±5V) and QuadSourcing

Digital I/O.

Profinet Protocol Support.

I/O is conveniently setup and configured w/ Windows software via USB.

•High‐Density 22.5mm wide package with pluggable, front‐facing terminals.

•Dual Isolated, auto‐crossing, 10/100Mbps Ethernet ports w/ Auto‐Negotiation

offers a convenient “daisy chain” network connection saving switchports.

•Operation & Diagnostic LED indicators aide trouble‐shooting.

Bus Power Ready for Clean Wiring along the DIN Rail, and/or for Redundant

Power Connection.

High 1500VAC Isolation between output channels (combined as a group), the

network, and power.

Outputs & Digital I/O, power, network, and USB ports are all transient

protected.

•Wide‐range DC power input from 12‐32V.

•Wide ambient temperature operation from ‐40°C to+65°C.

Thoroughly Tested and Hardened For Harsh Environments.

Withstands High Shock (25G) and Vibration (4G).

•Model XT‐1543‐000 is ATEX Certified for Explosive Atmospheres.

II 3 G Ex nA IIC T4 Gc ‐40oC ≤ Ta ≤ +65oC

DEMKO 15 ATEX 1561X

This module is designed for high‐density mounting on T‐type DIN rails. XT models

may be mounted side‐by‐side on 22.5mm centers and can plug‐together for

modular expansion with a shared power connection along the DIN rail. This model

provides 8 channels of DC Voltage Output and 4 channels of sourcing digital output

with tandem active‐high digital inputs, all monitored and controlled via a

10/100Mbps Ethernet interface using the Profinet application protocol. Channels

are conveniently setup, calibrated, and pre‐checked offline via a USB connection to

any Windows‐based PC (Windows XP and later versions only) running model‐

specific configuration software. Network communication parameters are setup

over the network using a Profinet Configuration tool.

BusWorks Model XT1543‐000

8 CH Voltage Output + 4 CH Digital I/O w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐ 5 ‐

http://www.acromag.com

Mechanical Dimensions

Units may be mounted to 35mm

“T” type DIN rail (35mm, type

EN50022), and side‐by‐side on

22.5mm (0.9‐inch) centers.

WARNING: IEC Safety Standards

may require that this device be

mounted within an approved

metal enclosure or sub‐system,

particularly for applications with

exposure to voltages greater than

or equal to 75VDC or 50VAC.

114.5

(4.51)

DIMENSIONS ARE IN MILLIMETERS (INCHES)

DIN Rail Mounting & Removal

Refer to the following figure for attaching and removing a unit from the DIN rail. A

spring loaded DIN clip is located on the bottom side. The opposite rounded edge at

the bottom of the top side allows you to tilt the unit upward to lift it from the rail

while prying the spring clip back with a screwdriver.

To attach the module to T‐type DIN rail, angle the top of the unit towards the rail

and place the top groove of the module over the upper lip of the DIN rail. Firmly

push the unit downward towards the rail until it snaps into place.

To remove it from the DIN rail, first separate the input terminal blocks from the

bottom side of the module to create a clearance to the DIN mounting area. You can

use a screwdriver to pry the pluggable terminals out of their sockets. Next, while

holding the module in place from above, insert a screwdriver along the bottom side

path of the module to the DIN rail clip and use it as a lever to force the DIN rail

spring clip down, while pulling the bottom of the module outward until it

disengages from the rail. Tilt it upward to lift it from the rail.

IMPORTANT: For ambient operation above 55°C, space units apart to aide cooling.

Module is intended to be mounted upright on a horizontal DIN rail, allowing cool air

to enter in through the bottom vents and warm air to exhaust out the top vents.

Above 55°C, a space of at least 20mm between modules is recommended to aide

cooling in this manner.

99.0

(3.90)

22.5

(0.89)

BusWorks Model XT1543‐000

8 CH Voltage Output + 4 CH Digital I/O w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐ 6 ‐

http://www.acromag.com

35mm DINRail

BUSWORKS

RUN

SERIES XT MODULE DIN RAIL MOUNTING AND REMOVAL

(POWERTHISSIDE)

TOP

BOTTOM

TILTMODULEUPWARDTOWARDSRAILAND

HOOK ONTO UPPER LIP OF RAIL. ROTATE

MODULEDOWNWARDTOENGAGESPRING

CLIP ONTO LOWER LIP OFRAIL.

ELECTRICAL CONNECTIONS

WARNING –EXPLOSION HAZARD –Do not disconnect equipment unless power has

been removed or the area is known to be non‐hazardous.

WARNING –EXPLOSION HAZARD –Substitution of any components may impair

suitability for Class I, Division 2.

WARNING –EXPLOSION HAZARD –The area must be known to be non‐hazardous

before servicing/replacing the unit and before installing.

Wire terminals can accommodate 14–26 AWG (2.08–0.13mm2) solid or stranded

wire with a minimum temperature rating of 85oC. Output wiring may be shielded or

unshielded type. Twisted pair, or shielded twisted pair, output wiring is

recommended. Terminals are pluggable and can be removed from their sockets by

prying outward from the top with a flat‐head screwdriver blade. Strip back wire

insulation 0.25‐inch on each lead and insert the wire ends into the cage clamp

connector of the terminal block. Use a screwdriver to tighten the screw by turning

it in a clockwise direction to secure the wire (use 0.5‐0.6nM torque). Since common

mode voltages can exist on I/O wiring, adequate wire insulation should be used and

proper wiring practices followed. As a rule, output wires are normally separated

from power and network wiring for safety and isolation, as well as for lownoise.

SERIESXTMODULE

T-Rail

SPRINGCLIP

SCREWDRIVER SLOT

FORREMOVALFROM

"T" TYPE DINRAIL

USE SCREWDRIVER TO REMOVE

MODULE FROM RAIL AS SHOWN

USB

STAT

BusWorks Model XT1543‐000

8 CH Voltage Output + 4 CH Digital I/O w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐ 7 ‐

http://www.acromag.com

ANY XT MODEL

STAT

Power Connections

Connect a DC power supply from 12‐32V as shown in the drawing below. Observe

proper polarity (input power is reverse‐polarity protected). Optionally, the unit may

be powered (or redundantly powered) via its DIN rail connector (optional terminal

required, see bottom figure below). For supply connections, use 14 AWG wire rated

for at least 80°C. Do not exceed 36V DC peak. Be sure to connect earth ground to

the DC‐ terminal, ideally closest to the module, as the other isolated circuits shunt

their circuit commons to DC‐ via high‐voltage isolation capacitors. For Excitation

connection to power (see Output Connections).

MODEL XT1xxx-000 POWER WIRING

UNIT IS DC-POWERED ONLY AT 12 TO 32VDC.

RIGHT SIDE

ANY

XT1xxx-000

RIGHT EDGE VIEW

TB1

TB4

POWERING INDIVIDUAL MODULES

TB4 OFTX4

(I/O)

13 14 15 16

VIA SCREW TERMINALS ON UNIT

TB2 TB5

TB5 OF TX5 17 18 19 20

(I/O)

NOTE: IT IS RECOMMENDED THAT

SUPPLIES CAPABLE OF DELIVERING

MORE THAN 2.5A TO THE UNIT BE

FUSED WITH A HIGH SURGE

TOLERANT FUSE.

TB3

TB6

DC POWER

CAUTION: DO NOT EXCEED 36VDC, OR

DAMAGE TO THE UNIT MAY RESULT.

TB6 OF TX6

(DC POWER)

21 22 23 24

TERMINALS

+ FUSE

23 -

EARTH

DC SUPPLY +

(12-32V) -

GROUND OR

HERE EARTH

GROUND

HERE

(GROUND ONE END, NOT BOTH)

DIN RAIL SPRING CLIP

OPTIONAL/REDUNDANT

RAIL (BUS) POWER

BUSWORKS

YOU CAN OPTIONALLY CONNECT POWER

TO THE DIN RAIL BUS CONNECTOR ALONG

THE DIN RAIL USING AN OPTIONAL

TERMINAL AS SHOWN.

IT IS BEST TO APPLY EARTH GROUND

CLOSEST TO THE MODULE, BUT NEVER

AT BOTH ENDS OF THE CONNECTION.

POWER INPUT IS ISOLATED FROM I/O

AND NETWORK CIRCUITS.

35mm DIN RAIL

LEFT RIGHT

DIN RAIL BUS POWER

DC- - -

DC+ + +

- DC-

+ DC+ -

+ FUSE +

DC SUPPLY

(12-32V)

FEMALE TERMINAL BLOCK

ACROMAG 1005-220

(LEFT-SIDECONNECTION)

MALE TERMINAL BLOCK

ACROMAG 1005-221

(RIGHT-SIDECONNECTION)

EARTH

GROUND

IT IS BEST TO APPLY EARTH GROUND

CLOSEST TOTHE MODULE, BUT NEVER

AT BOTH ENDS OF THECONNECTION.

CAUTION: DO NOT EXCEED 36VDC, OR DAMAGE

TO THE UNIT MAY RESULT.

NOTE: IT IS RECOMMENDED THAT SUPPLIES

CAPABLE OF DELIVERING MORE THAN 2.5A TO

THE BUS BE FUSED WITH A HIGH SURGE

TOLERANT FUSE.

RUN

USB

BusWorks Model XT1543‐000

8 CH Voltage Output + 4 CH Digital I/O w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐ 8 ‐

http://www.acromag.com

STAT

Power Connections… Note that you can use the bus power connector of the module tointerconnect

modules to unit power by plugging them together and connecting them as a group

to a suitable power supply using an optional left or right terminal block, 1005‐220 or

1005‐221, as shown below. Analog & digital output excitation cannot be connected

along the bus of this model.

Important –End Stops: If this module uses the optionally powered (or redundantly

! powered) via the DIN rail bus for hazardous location installations (Class I, Division 2

or ATEX Zone 2) it must use two end stops (Acromag 1027‐222) to securethe

terminal block and module (not shown).

XT MODEL OPTIONAL BUS POWER WIRING

YOUCANOPTIONALLYCONNECTPOWERTOTHE

DIN RAIL BUS CONNECTOR ALONG THE DIN RAIL

USINGANOPTIONALTERMINAL ASSHOWN HERE.

MODULES MAY INTERCONNECT TO SHARE A

POWER CONNECTION BETWEENMODULES.

BUSWORKS

DIN Rail Bus Connector

Acromag 1005-063

FEMALE 1005-220

DC- -

35mm DIN Rail

DC+ +

LEFT-SIDE CONNECTOR

(SHIPS WITH MODULE)

USB Connection

WARNING: The intent of mating USB with this unit is so that it can be conveniently

! setup and configured in a safe area, then installed in the field which may be in a

hazardous area. Do not attempt to connect a PC or laptop to this unit while

installed in a hazardous area, as USB energy levels could ignite explosive gases or

particles in the air.

Reconfiguration Does Not Require a Network Connection, as the module uses

a USB connection to configure the unit.

•USB Signal Isolation Recommended ‐ You may use Acromag model USB‐

ISOLATOR to isolate your USB port, or you can optionally use another USB

signal isolator that supports USB Full Speed operation (12Mbps). USB isolation

is required to break the inadvertent ground loop between the output circuits

and earth ground at your PC.

Connect Unit to Power Before USB. This unit does not use USB power, but

requires separate connection to DC power.

MALE 1005-221

RIGHT-SIDE CONNECTOR

BUSWORKS

RUN

USB

STAT

RUN

USB

RUN

USB

RUN

USB

BusWorks Model XT1543‐000

8 CH Voltage Output + 4 CH Digital I/O w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐ 9 ‐

http://www.acromag.com

NNECTI

RESET

CO ON

POWER

Acromag

THE LEADER IN INDUSTRIAL I/O

XT SERIES USB MODULE CONNECTIONS

USED FOR CONFIGURATION ONLY IN A SAFE OR ORDINARY LOCATION

PERSONAL COMPUTER

RUNNING WINDOWS OS

HOST

USB

TO HOST USBPORT

USB MiniB Socket

(Front-Panel of Module)

ANY XTMODULE

USB MiniBMALE CABLE Model 4001-113

HOST USB SERIAL

PORTCONNECTOR

AT BACK OF PC

USB-A MALE

1 METERCABLE

USB-ISOLATOR

(RECOMMENDED)

CABLE Model4001-112

USB-BMALE

LED

USB-A MALE

Refer to Configuration Software Kit, Model XT-SIP, which includes:

1 ea, Model 4001-113 USBCable

1 ea, Model 4001-112 USB Cable

1 ea, Model USB-ISOLATOR

1 ea, Model XT-CONFIG CDROM Software

1 ea, Model 5035-360 Ethernet Cable

MODEL NO. - USB-ISOLATOR

Output Connections

This model combines eight analog voltage outputs with four channels of sourcing

digital outputs. The Sourcing digital outputs require additional excitation (a

separate connection to power). Observe proper polarity when making digital

output excitation connections. Refer to the following figures to wire the voltage

outputs, digital outputs, and digital output excitation of this model.

HOST PCRUNNING

ACROMAG

CONFIGURATION

SOFTWARE

BUSWORKS

CONNECT

DEVICE

CONNECT

RUN

USB

STAT

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