ACO DMMS Manual de usuario

ACO - DMMS - DIGISYS

Moisture Measuring System

Operating Instructions

ACO-DMMS- Moisture Measuring System (2008)

ACO AUTOMATION COMPONENTS

Table of Contents

1. FOREWORD .............................................................................................................. 3

2. NOTES ON SAFETY.................................................................................................. 4

3. TECHNICAL DATA.................................................................................................... 6

3.1 DMMS sensor .....................................................................................................................................6

3.2 Bus connection socket......................................................................................................................7

3.3 Interchange and evaluation unit.......................................................................................................8

3.4 Power pack (DIN rail mounting)........................................................................................................9

3.5 Profibus DP measured value transmission...................................................................................10

3.6 PC-Software......................................................................................................................................10

4. SYSTEM SUMMARY ...............................................................................................11

5. MOISTURE SENSOR................................................................................................12

6. DIGISYS BUS CONNECTION SOCKET...................................................................14

7. DIGISYS INTERCHANGE AND EVALUATION UNIT...............................................15

7.1 Measuring operation........................................................................................................................15

7.2 Configuration and programming interface....................................................................................15

7.3 LED-signalisation...........................................................................................................................156

7.4 Profibus...........................................................................................................................................157

7.5 Connection / wiring..........................................................................................................................18

8. PC-SOFTWARE DMMS/DIGISYS ............................................................................20

8.1 Installation ........................................................................................................................................20

8.2 General notes on operation ............................................................................................................21

8.3 Extras / Settings...............................................................................................................................22

8.4 info.....................................................................................................................................................22

8.5 Moisture / Temperture-Image..........................................................................................................23

8.6 Service ..............................................................................................................................................23

8.7 Configuration....................................................................................................................................23

8.8 Test image ........................................................................................................................................25

8.9 Take Sample .....................................................................................................................................26

8.10 Curves ...............................................................................................................................................27

8.11 System ..............................................................................................................................................29

8.12 Example - install a measuring channel..........................................................................................30

8.13 Error reports .....................................................................................................................................32

8.14 Software versions ............................................................................................................................32

9. SPARE-PARTS LIST ................................................................................................33

ACO AUTOMATION COMPONENTS

1. Foreword

These operating instructions relay important information regarding safety, operation, maintenance and

repair.

Every person involved with utilisation, assembly, start-up, operation and maintenance, must have read and

understood these operating instructions and must retain them within their immediate proximity at all times.

In order that a safe, fault-free and cost-effective operation can be guaranteed, it is absolutely imperative that

the notes on safety, operation and maintenance are strictly adhered to.

The operating instructions are to be supplemented with any existing national guidelines concerning accident-

prevention and environmental protection.

The valid, relative regulations for accident-prevention in the country of utilisation, as well as on the applica-

tion site and the recognised, specialist-technical laws for safe and professional operation are to be noted.

The operating instructions must be available at the application site of the measuring system at all times.

Acknowledgements

We would like to thank the company, WAGO Kontakttechnik GmbH, Minden, for the documentation material

which was so kindly submitted by them.

Registered trademarks

MS-WINDOWS (95/98/ME, NT4, 2000, XP), MS-EXCEL are registered trademarks of the Microsoft Corpora-

tion.

PROFIBUS s a registered trademark of the PROFIBUS User Organisation PNO.

ACO AUTOMATION COMPONENTS

Johannes Mergl e.k.

Industriestrasse 2

79793 Wutöschingen-Horheim /Germany

Tel.: +49 7746 91316

Fax.:+49 7746 91317

Email: [email protected]

ACO AUTOMATION COMPONENTS have taken all necessary care to ensure utmost correctness during compilation of these operating

instructions. The data specified serves the product description only and should not be interpreted as guaranteed properties in a legal

sense. We refuse to accept liability for errors, omissions or the data included herein as regards utilisation.

All rights, particularly those rights regarding reproduction and distribution, as well as translations, are reserved. Under no circumstances

should any part of this work be reproduced or stored within an electrical system, modified or distributed in any way or form (printing,

photocopying, microfilm or reprinted) without expressed written permission from ACO/LMT.

As errors may never be completely ruled out, despite every endeavour on our behalf, we are always appreciative of any comments

submitted.

ACO AUTOMATION COMPONENTS

2. Notes on safety

Warning information and symbols

Tasks and operating phases which represent an increased danger to persons or the system are indicated

with special symbols.

In these operating instructions, the symbols carry the following meanings:

DANGER indicates a particularly dangerous situation.

Possible causes:

DANGER

•Serious injuries or death.

•Serious consequential damage to the plant.

WARNING indicates a very dangerous situation.

Possible causes:

•Very serious injuries, possibly fatal.

•Serious consequential damage to the plant.

WARNING

CAUTION indicates a possibly dangerous situation.

Possible causes:

•Serious injuries. CAUTION

•Damage to the plant.

INFO

Important note or important information.

Operation and maintenance of the plant becomes considerably easier if this information is observed

Use as directed

•The measuring system has been designed around state-of-the-art technology and all recognised regula-

tions regarding technical safety. Nevertheless, even if these standards are observed, there is a possibil-

ity that the life of the user or a third party could be put at risk, or that the plant or other equipment could

sustain damage.

•Only use the measuring system as directed i.e conscientious of safety and dangers which may occur,

and only if it can be guaranteed that the system is in a technically sound condition! In particular, faults

which may impeded safety must be remedied immediately.

•The measuring system is to be used exclusively for measuring the water content in the bulk material and

liquids or in the dry matter in water. It is not permissible to measure the water content in flammable or

explosive liquids. Any other use, as well as exaggerated use, is not considered use as directed. The

manufacturer or supplier can not be held responsible for any damage which occurs as a result of this.

The user is solely responsible. Use as directed also includes observation of the operating instructions

and adherence to the maintenance and inspection guidelines.

ACO AUTOMATION COMPONENTS

General operational safety

•Ensure that the operating instructions are on-hand in the switch cabinet, within which the Interchange

and evaluation unit is installed, at all times!

•Observe and apply any supplements to the operating instructions, general valid, legal and other obliga-

tory regulations regarding accident-prevention (e.g. providing or wearing of personal protective equip-

ment, road traffic regulations) and environmental protection (e.g. handling of dangerous substances)!

•Supplement the operating instructions with all necessary information including duty of supervision and

reporting obligations for the observance of operational particulars (e.g. work organisation, working pro-

cedures, hiring of personnel).

•Refrain from all working procedures which appear dubious as regards safety!

•Ensure that personnel are familiar with the location of fire extinguishers and how to use them! Observe

all fire alarms and firefighting possibilities!

•Ensure safe and environmentally-friendly disposal of all fuels and lubricants, as well as replacement

parts!

Personnel and supervision

•Personnel which are actively involved with the measuring system must have read the operating instruc-

tions before beginning work, in particular the chapter concerning the notes on safety. During operation is

too late. This applies in particular to personnel working opportunely on the sensor (e.g. when carrying

out maintenance).

•Carry out regular checks as to whether the personnel are working conscientiously as regards safety, and

are observing the operating instructions!

•Ensure that only contracted personnel are actively involved with the measuring system

•Employ trained or instructed personnel only. Explain responsibilities regarding operation, maintenance

and repair clearly to all personnel! Observe the legal minimum age!

•Before commencing work, inform all operating personnel of repair tasks which may be required! Nomi-

nate supervisors! Only allow repair tasks to be carried out by specialist personnel.

•Tasks to the electrical equipment of the measuring system may only be carried out by electrical special-

ists or by trained personnel under the instruction and supervision of an electrical specialist in accordance

with electro-technical regulations.

•Always wear personal protective equipment when necessary or when otherwise required by the safety

guidelines!

Operation and maintenance

•Prescribed times or intervals specified in the operating instructions or for repeated inspections must be

adhered to!

•For all tasks which concern operation or adjustment of the measuring system, as well as the safety-

relevant devices, observe the activation and deactivation procedures, as well as control displays in ac-

cordance with the operating instructions and notes for repair tasks!

•All screw connections loosened for maintenance and repair tasks must be retightened!

•Spare-parts must meet the technical requirements determined by the manufacturer. This can always be

guaranteed by using original spare-parts.

Assembly and repair

•Before commencing work, inform all operating personnel of repair tasks which may be required! Nomi-

nate supervisors! Only allow repair tasks to be carried out by specialist personnel.

•If not expressly otherwise specified, only carry out tasks to the measuring system when the voltage sup-

ply for the system has been disconnected. Always disengage the power supply prior to carrying out work

on the measuring system.

ACO AUTOMATION COMPONENTS Technical data

3. Technical data

3.1 DMMS sensor

Technical data sheet:

Physical principal Determination of capacity in the high-frequency stray field

frequency

Measuring location Outside of the silo, within the silo, via deflection plate, on a

belt with guide shoe slides, pipes, conveyor screws

Measuring frequency 0.016 ..0.022 GHz

Measuring range 0 %M - 100 %M (adjustable measuring window)

Capacity dissolution 10 fF

Actualisation cycle 32.64 ms

Sampling rate mean value calculator 16 × 106- 25 × 106

Maximum attainable measuring precision ± 0.05 %F 1.)

Measured value transmission digital: RS-485{XE "RS-485"}, multiprocessor protocol

Max. number of sensors at the bus 16

Maximum bus length 1.2 km

Microprocessor AT89C51ED2

Power supply 8..30V, 0.4 VA

Measuring range, temperature measurement -10°C - 90°C

Measuring precision, temperature measurement ± 0.5°C

Operational ambient temperature 5°C - 72°C

Operating temperature, electronic -20°C - 80°C

Storage temperature -25°C - 80°C

Protection device IP68

Connection line, type LiYD11Y 6 x 0.14mm2

Connection line, length 6m

Wear protection ZrO2 Al2O3

Material housing / flange V4A 1.4571

Dimension: ∅/ height 78 / 57 mm

Weight without cable 500 g

Weight of tensioning flange 300 g

1.) Representative of the batch or of the time window with the continuous process ,in connection with the respective

evaluation unit DIGISYS, material-dependent, with ideal flow properties and with sound calibration

Dimensions illustration Master gauge

60 mm var

ACO AUTOMATION COMPONENTS

3.2 Bus connection socket

Technical data sheet:

Housing material Aluminium

Weight 200 g

Colour Grey

Height [mm] 57.5 mm

Height [inches] 2.26 in

Width [mm] 125 mm

Width [inches] 4.92 in

Depth [mm] 80 mm

Depth [inches] 3.15 in

Operating temperature -25 °C ... +85 °C

Storage temperature -25 °C ... +85 °C

Relative moisture (without condensation) 95 %

Identification of conformity CE

Vibration resistance in accordance with IEC 60068-2-6

Shock resistance in accordance with IEC 60068-2-27

Protection device IP 66

EMC interference immunity in accordance with EN 50082-2 (96)

EMC interference emission in accordance with EN 50081-2 (94)

Cable glands 4 x Pg 11 or M16 stainless steel

Shield clamps 4 x CAGE-CLAMP 2.5 mm²

Bus clamps 18 x CAGE-CLAMP 0.5 mm²

Cross-section from [mm²] 0.08 mm²

Cross-section up to [mm²] 0.5 mm²

Cross-section from [AWG] 28 AWG

Cross-section up to [AWG] 20 AWG

Stripping length [mm] 5 -6 mm

Stripping length [inches] 0.236 in

Dimension illustration:

113.00

125.00

52.00

57.50

80.00

ø8.00

ø4.00

ACO AUTOMATION COMPONENTS Technical data

3.3 Interchange and evaluation unit

These technical data sheets can be obtained directly from WAGO Kontakttechnik GmbH, Minden, or by

way of the internet site: http://www.wago.com

WAGO 750-833 WAGO 750-550

Field bus controller 2-channel

PROFIBUS DP/V1 analogue output terminal

with ACO/LMT Firmware 0..10 V

WAGO 750-513

WAGO 750-402

Relay output terminal 250V

AC, 30V DC,

4-channel digital

input terminal 3ms 2A AC/DC

WAGO 750-504 WAGO 750-653/000-020

4-channel digital Serial interface RS485

output terminal

WAGO 750-554

2-channel WAGO 750-600

analogue output terminal End terminal

4..20mA

HAMA 00049262

USB / RS-232 - adapter

http://www.hama.de

Dimension illustration:

12.0

ADDRESS

35.0

100.0

48.2

35.0

X10

DIA

USR

BUS

RUN

I/O

PROFIBUS

25.0

12.0 10.0

Otros manuales para DMMS

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Instrumento de medición de ACO

ACO

ACO 3233 Manual de usuario

ACO

ACO 8301A Manual de usuario

ACO

ACO DMMS Manual de usuario

ACO

ACO 3116 Manual de usuario

ACO

ACO 6226 Manual de usuario

ACO

ACO 6236 Manual de usuario

Manuales populares de Instrumento de medición de otras marcas

Suaoki

Suaoki D40 Manual de usuario

Elster

Elster BK-G1.6 Manual de usuario

Endress+Hauser

Endress+Hauser Deltabar FMD71 Manual

Duratool

Duratool D03128 Manual de usuario

Vega

Vega VEGAPULS 65 Manual de usuario

Tonghui

Tonghui TH2618B Manual de usuario

Tenmars

Tenmars TM-801 Manual de usuario

MSR

MSR 145 Manual de usuario

TPS

TPS WP-82 Manual de usuario

ELMETRON

ELMETRON CP-511 Manual de usuario

PCB Piezotronics

PCB Piezotronics 003C30 Manual de usuario

Tenma

Tenma 72-10465 Manual de usuario

Endress+Hauser

Endress+Hauser Proline Promag 50 Especificaciones técnicas

Siemens

Siemens SITRANS F Coriolis FCT030 Manual de lista de piezas

KLINGER

KLINGER CMF V Series Manual de usuario

EXFO

EXFO FTB-2 Manual de operación y mantenimiento

Keysight

Keysight M8290A Manual de usuario

ADTEK

ADTEK MW-5 Manual de usuario