ABB Infinity S Manual de usuario

Page 1

QUICK START GUIDE

Infinity S (NE-S) –48V System

• 5/16,” 7/16” and 1/2” nut drivers

• Wire cutters and strippers

• Cable crimpers

• Torque wrench (0-240 in-lb / 28 Nm)

• Screw Drivers (# 1 Flat & # 2 Phillips )

Mount the system with a minimum gap of 3 inches behind the system to allow proper airflow.

1. Attach the system to the frame using a minimum of twelve (six on each side) 12-24 screws (provided).

Torque to 35 in-lb (7.3 Nm) - 5/16” socket.

NES48-23-AC1-PS4-DC1E-LVBD

19”/23”

wide AC input

AC1 = Molex

AC3 = IEC 320 C19

AC5 = Term Block

AC6 = 3-Phase Term Block (19” only)

# of Power

Slots # of Distribution

Panels (1 or 2) LVBD

option

ICI

Read

and

all

safety

statements

and

precautions

this

guide.

1111

11111,1,

Controller: Pulsar Plus

Controller

presented

this

guide; see

the

Galaxy Millennium

ControllerUsers

Guide

for

its

installation

details

Tools required:

Step

Mount

the

System

Page 2

QUICK START GUIDE

Step 2 - Connect Chassis and DC Reference (CO) Ground

Chassis Ground lug - #10 or 1/4” on 5/8” centers (not provided).

Minimum 10 AWG recommended.

Torque to 35 in-lb.

DC reference ground lug - 5/16” or 3/8” on 1” centers (not provided).

Torque to 160 in-lb.

Note: If connecting chassis ground to frame surface remove nonconductive frame coating and apply antioxidant

for connection.

19”

AC inputs

DC Reference (CO) Ground

Chassis

Ground

AC cover

removed

Direct Battery

Connections

DC Reference (CO) Ground

Chassis Ground

AC inputs 1, 2

Battery Returns

AC inputs 3, 4

23”

Page 3

QUICK START GUIDE

Connect 120/208/220VAC at rear of each rectifier shelf.

Danger: Turn OFF and lock-out tag-out the AC source before making AC connections. When connecting to AC

mains, follow all local and national wiring rules.

Caution: When routing AC ensure cables do not come in contact with sharp or rough surfaces that may damage

insulation and cause a short circuit.

Rectifiers numbers are labeled at each AC input.

AC terminal connections are labeled at each position (L1, L2/N, and Gnd).

The figure to the right shows the DC circuit of the system.

Battery connections may be made to bullet-style distribution positions configured as Battery Breaker Positions or

direct to the battery bus (23” systems only).

CAUTION: Verify battery voltage and polarity with a voltmeter

Load connections are made to bullet-style distribution positions

Distribution panels are each equipped with 20 (19” panel) or 26 (23”

Breaker sizes up to 250A, TPS fuses to 70A and GMT fuses to 12A are

AC5 - TB 19”

AC5 - TB 23”

AC6 - TB19” 3-phase

Rectifiers per Feed 19” 23”

AC1 - Molex mini-fit SR Yes

Yes

AC1 - Molex AC3 - IEC

Step

3 -

Connect

Input

AO-

IEC-320

C19

ACS-Terminal

Block

AC6

-Tenninal

Block3-phase

Yes

1111

11111,1,

AWGmax

Step

4 -

Connect

Batteries

and

Output

Loads

before

connecting

configured

asLoad Breaker Positions.

panel) bullet-style

distribution

positions.

Each

position

selectablebe

tween

battery

input

load

output.

available.

Page 4

QUICK START GUIDE

A + B = 20 for 19” distribution

= 26 for 23” distribution

Direct Battery Connections are on 23” systems only.

Lug Landings

Distribution Battery Bus

Two multi-pole adapters are required for each multi-pole breaker - figure below.

Move plastic slider for Battery or

Load (Battery shown)

Upper Breaker position for Battery

Lower Breaker position for Load

Correct Breaker orientation for insertion

Alarm Pin

Load Return Connections

(Bus behind Load Connections) Return Bus Adapters

Face lug studs to the rear.

Load Connections

• • •

1108

.........

COn~l.OICI-

""""""'

1/,.-

sruds

S/8°

"'"""

• • •

Qinllglnble

Battery

Bruk,r

..........

UUCIS.

CMCB'S

• • •

OtrottBall!!ry

cem.c.on.

3{8'SIUC!Sonl"-,

Landings

1/4-20studs

5/8"

centers

Lug

tongue

width

0.68"

max

Torque

in-lb-

7/16"

socket

3/8-16studson

1•

centers

240in-lb-

9/16"

socket

1111

11111,1,

Page 5

QUICK START GUIDE

Multi-Pole Adapter Kits - 2 required per breaker

Alarm Relay Jumpers Factory

Defaults are Close On Alarm

Controller Jumpers and Connections

J5 LAN

probes J4 Alarm

outputs J3 Alarm

Inputs J2 Thermal

probes

Step 5 - Set Controller Jumpers

Pulsar Plus

1. Set jumpers 1 thru 10 for the ten alarm relays as Close on Alarm or Open on Alarm; Factory default setting is Open on

Alarm.

Millennium II - See the Galaxy Millennium II Controller Users Guide for details.

Step 6 - Connect Controller Signals

1. Connect per site engineering instructions.

Pulsar Plus - Connect to J1, J2, J3, J4, and J5. See Information Controller Connections.

All controller connections are accessible on the left side of the controller, with the controller installed.

Millennium II - see Galaxy Millennium II Controller Users Guide for details.

CC848756916

Poles 2

LugLandings

1/4"x5/8"

OUTPUT

ALARMS

-WI

REFERENCE

(POS

10)

(POS

11)

OPEN

(

V2)

(V1)

Al.ARM

-48V/-24V

+24V

, ; ~ I , ;

11 9 8 7 6 5 4 3 2 10'

1T'

~~~~~~~~~~

■

■ ■

■

■ ■ ■

■

■ ■

850021775

3/B"xl"

1111

11111,1,

850021955

3/B"xl"

Page 6

QUICK START GUIDE

Step 7 - Rectifier Installation

Step 8 - Initial Start Up

Verify that all AC, DC and Controller connections are complete and secure. Turn on AC input breakers. If there are

no alarms, make required adjustments to the default settings on the controller for this installation.

Step 9 - Configure Controller

Verify and edit controller basic configuration parameters per site engineering instructions.

Pulsar Plus - per Galaxy Pulsar Plus Product Manual

Millennium II - per Galaxy Millennium II Controller Users Guide

closed to fully seat the Rectifier.

Verify the

s1;de

the

converter

into

the

converter

slot

approximately

3/4

the

way.

Open

the

faceplate

sliding

the

faceplate

latch

the

left

until

the

faceplate

releases

and

swings

outward.

1111

11111,1,

Slide

the

un;t

into

the

slot

until

engages

with

the

back

the

shelf. Swing

the

faceplate

latched.

Page 7

QUICK START GUIDE

Information: Controller Basic Operation

View and change system parameters from the factory defaults via

A) Controller Display

B) Craft Port on front of controller using a laptop with EasyView2 software or HyperTerminal.

Easy View2 (GUI) software can be downloaded from abbpowerconversion.com

C) J5 LAN port web pages using a laptop with browser. LAN port Server mode is for local laptop connection. Set the LAN

port to Server:

With the controller set to Server enter the default IP address 192.168.2.1 (default) in the web browser address field.

Warning: Do not connect J5 LAN port to a network when set to Server. Set the controller to Client or Static before

connecting to the network. Static is the factory default setting and the typical setting for most networks.

Controller Alarm Status: The display changes colors; Green = Normal, Amber = Minor Alarm, Red = Critical/Major

Alarm

Some alarms may occur during initial installation; example: thermal probe fail or Major/Minor communication fail .

Clear these alarms: Via Controller Display: follow the menu path; Menu > Control/Operation > Clear Events or

Uninstall Equipment.

Via web pages or EasyView2; Select the Maintenance tab > clear latched events and clear missing devices.

Verify Basic Installation Settings: Date, Time, Battery Type, number of strings and float voltage

Controller Display - Menu > Configuration > System Settings and Menu > Configuration > Batteries.

Web pages or EasyView2 - Installation Tab for Date, Time. Site ID and Site Description.

Settings Tab > Battery Management for Battery Type and number of battery strings installed.

Plant Status LEDs

Craft Port

behind door

Navigation

Voltage

Test Jacks LCD Display

Front Display Menu Map

Front Display

Page 8

QUICK START GUIDE

Information: AC Cord Options

Information: Controller Default Voltage Settings and Ranges

Information: AC Cord Options

Information: Battery Monitoring Connections

Battery Monitoring is accomplished with a “Daisy Chained” series of probes connected to J2. The Probes monitor

battery temperature and voltage (ES771 required to monitor voltage). Bolt the Probe under the “–“ terminal

connector hardware; NOT under the connecting lug.

IEC-Style Molex mini-fit SR-Style

CC848847368 No plug CC848822420

Parameter Range Valve-Reg Default Flooded NiCd

-50 to -60V 58.50

-40 to -51V 44.00

IEC-Style

CC848847368 No plug

Molex mini-fit SR-Style

CC848822420 (2) 15 ft., 3X8AWG

Page 9

QUICK START GUIDE

Ordering Codes Descriptions

CC109142980 QS873A Thermal Probe

Ordering Codes Descriptions

ES771A Voltage Monitor Card

G 10’ ES771A to ES771A or controller wireset

Temperature Measurement

Temperature and Voltage Measurement

Page 10

QUICK START GUIDE

Information: Controller Connections

Alarm Outputs

Alarm relays are factory set to Open On Alarm. If Close On Alarm is desired adjust controller alarm jumpers. See

diagram in step 5 for the location of the controller alarm jumpers. Connector J4 provides access to the primary

customer alarm outputs. J4 is a 20-pin latching connector.

Alarm Inputs

Default alarm descriptions may be changed as needed using web pages or Easyview2. J4 is a 10-pin latching

connector.

Standard Controller Alarm Output Defaults Pin Color Option 1 Color Option 2

PCR Power Critical 1BL BL

11 WBL/BK

2OO

12 WO/BK

3GG

13 WG/BK

4BR W

14 WW/BK

5SBK

15 WBK/W

6BL BL/W

16 RBL/R

7OO/R

17 RR

8GG/W

18 RR/G

9BR W/R

19 RR/W

10 SBK/R

20 RR/BK

Standard Controller Alarm Input Defaults J3 Pin Color

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